1997 Ford Aerostar Owner's Manual
1997 Ford Aerostar Manual
1997 Ford Aerostar manual content summary:
- 1997 Ford Aerostar | Owner's Manual - Page 1
- 1997 Ford Aerostar | Owner's Manual - Page 2
- 1997 Ford Aerostar | Owner's Manual - Page 3
Emergencies ...199 Maintenance and Care ...229 Capacities and Specifications ...293 Reporting Safety Defects (U.S. Only) ...301 Customer Assistance ...303 Accessories ...315 Quick Index ...327 Index ...335 Service Station Information ...356 - 1997 Ford Aerostar | Owner's Manual - Page 4
to You At Ford Motor Company, excellence is the continuous commitment to achieve the means being the standard by which others are judged. Our Guiding Principles u Quality comes first. For your satisfaction, the quality of our products and services must be our number one priority. work must be - 1997 Ford Aerostar | Owner's Manual - Page 5
for its integrity and for its positive contributions to society. NOTES and WARNINGS RWARNING Finding Information in This Guide After you have read this guide once, you will probably alphabetical listing for the word that best describes the information you need. If the word you chose is not listed, - 1997 Ford Aerostar | Owner's Manual - Page 6
on the first page of this Owner's Guide. Ford Extended Service Plan More Protection for Your Vehicle You can get more protection for your new car or light truck by purchasing a Ford Extended Service Plan (Ford ESP). Ford ESP is the only extended service program with the Ford name on it and the only - 1997 Ford Aerostar | Owner's Manual - Page 7
an optional service contract, backed and administered by Ford. It provides: u protection against repair costs after your Bumper to Bumper Warranty purchase Ford ESP from any participating Ford Motor Company dealer. There are several Ford ESP plans available in various time-and-mileage combinations - 1997 Ford Aerostar | Owner's Manual - Page 8
to use the vehicle. It is the responsibility of the registered owner to determine the applicability of such laws and regulations to your intended use for the vehicle, and to arrange for the installation of required equipment. Your Ford dealer has information about the availability of many items of - 1997 Ford Aerostar | Owner's Manual - Page 9
well in advance. - Apply the brakes gradually. The break-in period for new brake linings lasts for 100 miles (160 km See Engine oil recommendations in the Index. Do not use special "break-in" oils. u Use only the type of engine oil that Ford Things to Know About Using This Guide Congratulations - 1997 Ford Aerostar | Owner's Manual - Page 10
The instrument panel (dashboard) on your vehicle is divided into several different sections. The illustrations on the following pages show the major parts of the instrument panel that are described in this chapter. Some items shown may not be on all vehicles. In your vehicle, the warning lights and - 1997 Ford Aerostar | Owner's Manual - Page 11
Aerostar mechanical cluster 8 - 1997 Ford Aerostar | Owner's Manual - Page 12
is low in the master cylinder reservoir. If the fluid level is low, the brake system should be checked by your dealer or a qualified service technician. This light illuminates when you turn the ignition key to START to verify that the indicator bulb is working. If the light stays on or illuminates - 1997 Ford Aerostar | Owner's Manual - Page 13
, check the rear anti-lock brake system continuous power fuse and brake lights for proper operation. Rear anti-lock warning light symbol RWARNING If the anti-lock brake system warning light remains on or comes on while driving, have the braking system checked by a qualified service technician - 1997 Ford Aerostar | Owner's Manual - Page 14
turn off. u If the safety belt is buckled while the light is u If the safety belt is buckled before the ignition is turned to the ON position, neither the light nor the chime will come on. Safety belt warning light Door Ajar Light and Chime This light illuminates along with an audible chime if - 1997 Ford Aerostar | Owner's Manual - Page 15
Check Engine Warning Light This light illuminates when the engine's Emission Control System requires service. It will also illuminate when the ignition key is in the ON position and the engine is off. Check engine warning light Electronic 4-Wheel Drive Warning Light (If equipped) The Electronic 4- - 1997 Ford Aerostar | Owner's Manual - Page 16
you need to have the electrical system checked. Charging system light This light illuminates every time you turn the ignition to the ON or START position (engine off). The light should go off when the engine starts and the alternator begins to charge. If the light stays on or illuminates when the - 1997 Ford Aerostar | Owner's Manual - Page 17
when you flash the lights. High beam indicator light Chime for Headlamps On This chime sounds if the driver or passenger door is open when the parking lamps or headlamps are on. The chime sounds until you close the door, turn off the lamps or turn the ignition to the ON position. NOTE: The chime - 1997 Ford Aerostar | Owner's Manual - Page 18
when the ignition key is in the ON position. If you are running electrical accessories (when the engine is off, or idling at a low speed), the pointer may move toward the lower end of the normal band. If it stays outside the normal band area, have your vehicle's electrical system checked as soon - 1997 Ford Aerostar | Owner's Manual - Page 19
damage. If you lose engine oil pressure: 1. 2. 3. Pull off the road as soon as safely possible. Shut off the engine immediately or severe engine damage could result. Check the engine's oil level, following the instructions on checking and adding engine oil. Refer to Engine oil in the Index. If - 1997 Ford Aerostar | Owner's Manual - Page 20
fuel is in the fuel tank only when the ignition switch is ON. For a proper fuel gauge indication after adding fuel, the ignition switch should be in the OFF position while the vehicle is being refueled. The fuel cold) mark into the NORMAL band as the engine coolant warms up. It is acceptable for the - 1997 Ford Aerostar | Owner's Manual - Page 21
as soon as it is safely possible. Turn off the engine. Let the engine cool. DO NOT REMOVE COOLANT SYSTEM FILL CAP UNTIL THE ENGINE IS COOL. Check the coolant level following the instructions on checking and adding coolant to your engine. Refer to Engine coolant in the Index. If you do not follow - 1997 Ford Aerostar | Owner's Manual - Page 22
six times once the vehicle leaves the factory. Your Ford dealership service personnel can change the conversion constant. Some vehicles are specified limit. (Vehicle speed limits may vary based on engine displacement.) If you are experiencing an "engine cut-out" condition at high speeds, it may be - 1997 Ford Aerostar | Owner's Manual - Page 23
odometer and total odometer. The total odometer is normally displayed. To see the trip odometer, press and release the SELECT control on the upper right side of the speedometer. To zero out the trip odometer, press and release the RESET control on the upper left - 1997 Ford Aerostar | Owner's Manual - Page 24
Electronic Sound Systems Compact Disc Radio 21 - 1997 Ford Aerostar | Owner's Manual - Page 25
off, the volume will remain in the position it was set at when radio power was switched off. Selecting the AM or FM frequency band Push the "AM/FM" button to select the desired frequency band. When in the radio mode, pushing the button more than once will alternate between AM, FM1 and FM2. These - 1997 Ford Aerostar | Owner's Manual - Page 26
quickly, press and hold down either the top or bottom half of the "SEEK" button. While you are manually tuning, the display will show a blinking "M." Manual tuning adjusts your radio to any allowable broadcast frequency, whether or not a station is present on that frequency. (See All About - 1997 Ford Aerostar | Owner's Manual - Page 27
"SEEK" function This feature on your radio allows you to automatically select listenable stations up or down the passed over to reach the desired station. u Using the "SCAN/TUNE" button to scan radio stations Pressing the "SCAN/TUNE" button once enters the scan mode (display will indicate " - 1997 Ford Aerostar | Owner's Manual - Page 28
Memory Preset buttons Your radio is equipped with 5 station auto mode) will need to be reset. u Using the Automatic Memory Load feature You can activate the Auto Memory Load feature especially helpful while traveling. Your radio will automatically set your memory buttons to the strong local - 1997 Ford Aerostar | Owner's Manual - Page 29
strong station detected on the band. After all stations have been filled, the radio will begin playing the station stored on memory button 1. To deactivate the Auto Memory Store mode and return to the manually-set memory button stations (or those stations set using Auto Memory Load), simply push - 1997 Ford Aerostar | Owner's Manual - Page 30
the left speakers. u Adjusting speaker fader Fade control allows you to adjust the sound distribution between the front and rear speakers. Push the "AUDIO" button repeatedly until the display reads "FADE." Push the "+" side of the "VOL" button to shift the sound to the front speakers, and push the - 1997 Ford Aerostar | Owner's Manual - Page 31
positions of speaker balance and fader functions after adjustments are made, then revert to volume level set. Clock operation When in the radio mode, push the "CLOCK" button to switch from radio mode. The clock can also be viewed with the ignition off. Push the "CLOCK" button and the time will - 1997 Ford Aerostar | Owner's Manual - Page 32
treble, balance and fader controls on the radio are also used with the CD player. Refer to earlier operating instructions about these controls. How to insert a disc and begin play Insert one disc, label side up into the disc opening. When inserted, the disc automatically loads into the unit and play - 1997 Ford Aerostar | Owner's Manual - Page 33
restart the CD player When a disc is loaded, the unit automatically enters the play mode and the play indicator (a) illuminates. radio mode. To resume CD play, press the "PLAY/STOP" button once again. NOTE: If the ignition key is turned OFF during play and then is set to the ON or ACCESSORY position - 1997 Ford Aerostar | Owner's Manual - Page 34
Pressing and holding the bottom (b) or top (a) half of the "SEEK" button will scroll backward and forward respectively through the tracks. How to fast forward or reverse your CD player To quickly search for a particular point in a selection, press the "FF" button (to fast forward) or the "REV" - 1997 Ford Aerostar | Owner's Manual - Page 35
button again to turn off. u Automatic Disc Storage If the disc is ejected radio operation of your audio system. NOTE: You can eject the disc while the radio power and/or ignition is on or off. How To Take Care of and Clean Your CD Player and Discs To ensure the continued performance of your Ford - 1997 Ford Aerostar | Owner's Manual - Page 36
eye hazard as the laser beam used in this compact disc player is harmful to the eyes. Do not attempt to disassemble the case. Refer servicing to qualified personnel only. 33 - 1997 Ford Aerostar | Owner's Manual - Page 37
. u Different manufacturers of compact discs may produce discs with different dimensions or tolerances, some of which may not be within industry standards and may not play on your Ford Compact Disc Player. If play does not begin once the disc has been inserted: u The radio is not on. u The unit - 1997 Ford Aerostar | Owner's Manual - Page 38
High-Level Audio System High-Level Audio System 35 - 1997 Ford Aerostar | Owner's Manual - Page 39
off, the volume will remain in the position it was set at when radio power was switched off. Selecting the AM or FM frequency band Push the "AM/FM" button to select the desired frequency band. When in the radio mode, pushing the button more than once will alternate between AM, FM1 and FM2. These - 1997 Ford Aerostar | Owner's Manual - Page 40
left side of the "SEEK" button. Manual tuning adjusts your radio to any allowable broadcast frequency, whether or not a station is present on that frequency. (See All About Radio Frequencies in this section.) u Using the "SEEK" function This feature on your radio allows you to automatically select - 1997 Ford Aerostar | Owner's Manual - Page 41
station for approximately a five-second sampling. Pushing the left (b) side of the "SEEK" button will begin the scan mode down the the "SCAN/TUNE" button again. u Setting the Station Memory Preset buttons Your radio is equipped with 5 station memory buttons. These buttons can be used to select - 1997 Ford Aerostar | Owner's Manual - Page 42
without losing your existing memory presets, which is especially helpful while traveling. Your radio will automatically set your memory buttons to the strong local stations so you don't have to continually manually tune to existing stations. Activate Auto Memory Store by pushing the "AUTO PRESET - 1997 Ford Aerostar | Owner's Manual - Page 43
will store the next set of five strong stations. Adjusting the tone balance and speaker output of your radio u Increasing or decreasing bass response Push the "AUDIO" button repeatedly until the display reads "BASS." Push the "+" side of the "VOL" button to increase bass (more "lows"), and push the - 1997 Ford Aerostar | Owner's Manual - Page 44
speakers, and push the "-" side to shift the sound to the rear speakers. NOTE: Illuminated bars in the display show relative levels of bass and treble and positions of speaker balance and fader playing. NOTE: A cassette tape can be loaded with the ignition on whether or not the radio power is on. 41 - 1997 Ford Aerostar | Owner's Manual - Page 45
the tape To fast forward the tape, press the "FF" button. The radio will automatically begin playing until fast forward is manually stopped. At the end of the tape, the direction automatically reverses and plays the other side of the tape. u Rewinding the tape To rewind the tape, press the - 1997 Ford Aerostar | Owner's Manual - Page 46
alternate track of the tape can be selected anytime by pressing the "PLAY/PROG" button. How to eject the tape To stop the tape and eject the cassette, press the "EJCT" button. The radio will resume playing if the radio power is on. The tape cartridge can be ejected with radio power (and/or ignition - 1997 Ford Aerostar | Owner's Manual - Page 47
storage mode without interrupting radio play. Using the Dolby B noise reduction feature NOTE: Noise reduction system manufactured under license from to alternate the frequency and time in the display. In the clock mode, pressing any radio function will automatically display the radio frequency for - 1997 Ford Aerostar | Owner's Manual - Page 48
the High-Level Audio System, the clock can be set with the radio power on or off. Tape error messages Your cassette tape player is equipped to diagnose certain problems you may experience. Error codes are as follows: Error 0 - Communication error between the radio controller and the tape controller - 1997 Ford Aerostar | Owner's Manual - Page 49
u Protect cassettes from exposure to direct sunlight, high humidity and extreme heat or cold. If they are exposed to extreme conditions, allow them to reach a moderate temperature before playing. before playing by putting your finger or a pencil into one of the holes and turning the hub until the - 1997 Ford Aerostar | Owner's Manual - Page 50
Electronic Stereo Radio 47 - 1997 Ford Aerostar | Owner's Manual - Page 51
Electronic Stereo Radio with Cassette 48 - 1997 Ford Aerostar | Owner's Manual - Page 52
which you can set to any desired frequency. How to tune radio stations (Stereo Cassette Radio) There are five ways for you to tune in to a particular station. You can manually locate the station by using the "Tune" button, Automatic Music Search ("AMS"), "SEEK" the station, "SCAN" to the station or - 1997 Ford Aerostar | Owner's Manual - Page 53
AMS" function to manually tune your radio (Stereo Cassette Radio) You can change the frequency up or down one increment at a time by first pressing the "AMS" button (display shows "TUNE") then within approximately five seconds pressing and releasing either the right (a) or left (b) side of the "SEEK - 1997 Ford Aerostar | Owner's Manual - Page 54
door opening, making sure the cassette is completely in and "seated." NOTE: A cassette tape can be loaded with the ignition on whether or not the radio power is on. How to locate a desired track on the tape u Using the Automatic the side of the tape being played The alternate track (other side) of - 1997 Ford Aerostar | Owner's Manual - Page 55
radio will resume playing. Using the Dolby B noise reduction feature Push the k button to activate. Push again to deactivate. NOTE: Noise reduction system to alternate the frequency and time in the display. In the clock mode, pressing any radio function will automatically display the radio frequency - 1997 Ford Aerostar | Owner's Manual - Page 56
Player and Tapes In order to keep your cassette tape player performing the way it was meant to, read and follow these simple precautions: u Using a Ford or equivalent cassette cleaning cartridge to clean the tape player head after 10-12 hours of play will help maintain the best playback sound and - 1997 Ford Aerostar | Owner's Manual - Page 57
Rear Seat Radio Controls Using the Rear Seat Radio Controls Rear seat radio controls are available on some Aerostar models. The rear seat radio controls are located behind the driver on the left hand side of the vehicle. These controls duplicate several radio functions of the radio and allow the use - 1997 Ford Aerostar | Owner's Manual - Page 58
the "SEEK" function Press the right (a) side of the "SEEK" rocker switch to seek to the next radio station. Press the left (b) side of the "SEEK" rocker switch to seek to the previous radio station. NOTE: When using the rear seat controls with a High-Level Audio System, the "SEEK" function on the - 1997 Ford Aerostar | Owner's Manual - Page 59
on the rear seat controls. Plug headphone(s) into the provided jack(s) to operate. Common Radio Reception radio is operating in a fringe area and the signal becomes weaker. NOTE: Always make sure your antenna (whether you have a power antenna or a manually adjustable antenna) is fully extended - 1997 Ford Aerostar | Owner's Manual - Page 60
radio system. This feature automatically switches a weak stereo signal to a clearer monaural signal, which improves the quality of reception. Several sources of static are normal conditions on AM frequencies. These can be caused by power lines, electric fences, traffic lights - 1997 Ford Aerostar | Owner's Manual - Page 61
this limited warranty. Service At Ford, we stand behind our audio systems with a comprehensive service and repair program. If anything should go wrong with your Ford audio system, return to your dealer for service. There is a nationwide network of qualified Ford authorized repair centers to assist - 1997 Ford Aerostar | Owner's Manual - Page 62
Controls and Features The main controls for the climate control system, clock, and radio are on the instrument panel. 59 - 1997 Ford Aerostar | Owner's Manual - Page 63
Instrument panel and controls 60 - 1997 Ford Aerostar | Owner's Manual - Page 64
auxiliary system with rear A/C and/or rear heater functions, an auxiliary fan speed control switch is installed in the rear of the vehicle. Instrument Panel Registers There are four registers in the instrument panel. Each of these registers contains a louver assembly which can be manually adjusted - 1997 Ford Aerostar | Owner's Manual - Page 65
) The control for your air conditioner and heater system is located near the center of the instrument panel and operates only when the ignition key is turned to the ON position. Your air conditioner and heater heats or cools your vehicle interior depending on the function and the temperature you - 1997 Ford Aerostar | Owner's Manual - Page 66
be cooled below the outside temperature regardless of the TEMP knob setting. Select NORM A/C to get refrigerated outside air through the instrument panel registers. The NORM A/C position is used for cooling except when it is extremely hot or fast cooling of the vehicle is needed. Select MAX A/C for - 1997 Ford Aerostar | Owner's Manual - Page 67
the most satisfaction from your air conditioner and heater system: u In humid weather, select V before starting your engine. This helps prevent windshield fogging. After a few minutes of operation, you may select another airflow position. u To prevent humidity buildup inside your vehicle, always - 1997 Ford Aerostar | Owner's Manual - Page 68
Standard Heater The control for your heater system is located near the center of the instrument panel and operates only when the ignition key is turned to the ON position. The heater heats and/or ventilates your vehicle interior depending on the function and temperature you select. The right knob is - 1997 Ford Aerostar | Owner's Manual - Page 69
system on, rotate the SELECT knob to any position except OFF. This turns on the fan and allows airflow into the vehicle. Temperature selection The TEMP knob is the rotating knob located at the center of the control with tapered red and blue bands surrounding most of the knob. The wide red part - 1997 Ford Aerostar | Owner's Manual - Page 70
system. u In humid weather, select V before starting your engine. This will help to prevent windshield fogging. After a few minutes, you may select another airflow position. vehicle, always drive with the heater system switches for FRONT and REAR fan control. Fan speed for front and rear systems - 1997 Ford Aerostar | Owner's Manual - Page 71
, an auxiliary unit fan switch is located on the left side of the vehicle in line with the second row of seats. To control the auxiliary unit fan speed with this switch, the rear fan switch on the front control must first be set at the REAR CONT (control) position. Rear mounted auxiliary fan - 1997 Ford Aerostar | Owner's Manual - Page 72
instrument panel to the right of the steering column. Rear window defroster switch To defrost the rear window: 1. 2. 3. Clear any snow or ice from the rear window. Get in your vehicle and start the engine. Press the switch. The indicator light will turn on. The defroster turns off automatically - 1997 Ford Aerostar | Owner's Manual - Page 73
The rear window wiper control switch is located on the instrument panel to the right of the steering column. To wash and wipe the rear window: 1. 2. 3. 4. Push the top of the switch to turn on the wipers. Push and hold the WASH control switch for a constant spray. Release to the outer position. The - 1997 Ford Aerostar | Owner's Manual - Page 74
The Interior and Exterior Lights Turning On the Exterior Lights To turn on your headlamps, parking lamps, marker lamps, license plate lamps and tail lamps, use the headlamp switch to the left of the steering column. Master lighting switch 71 - 1997 Ford Aerostar | Owner's Manual - Page 75
you to either the first or outer position. You can brighten or dim the instrument panel lights by rotating the headlamp switch knob. High-mount Brakelamp The high-mount brakelamp is located above the rear window on liftgate models, and on the roof above the rear doors on dual rear door models. 72 - 1997 Ford Aerostar | Owner's Manual - Page 76
will light when either outside front door handle is raised. They will turn off automatically after approximately 25 seconds or when the ignition key is turned to ON or ACC. Radio For information about the radio in your vehicle, refer to the Electronic Sound Systems chapter in this Owner Guide. 73 - 1997 Ford Aerostar | Owner's Manual - Page 77
on Electronic Radios The electronic radios have a built-in clock. For complete operating instructions, refer to the Electronic Sound Systems chapter in this Owner Guide. Ignition Understanding the Positions of the Ignition The positions of the key in the ignition lock cylinder. ACCESSORY allows - 1997 Ford Aerostar | Owner's Manual - Page 78
key once the engine starts so that you do not damage the starter. The key should return to ON when you release it. The START position also allows you to test the brake warning light. The Turn Signal Lever You can use the turn signal lever on the left side of the steering column to: u operate - 1997 Ford Aerostar | Owner's Manual - Page 79
the Lamps Headlamp high beam and flash-to-pass operation Windshield Wipers and Washer To turn on the windshield wipers, the ignition key must be turned to the ON or ACC position. Interval wiper on turn signal lever - wiper and washer operation To set the interval wipers, rotate the knob at the - 1997 Ford Aerostar | Owner's Manual - Page 80
such as shields are not recommended for your Ford vehicle. Do not try to clean the windshield when the washer fluid container is empty or activate the washers at any time for more than 15 seconds continuously. This could damage the washer pump system. RWARNING Always warm up the windshield with the - 1997 Ford Aerostar | Owner's Manual - Page 81
off button OVERDRIVE OFF Light on Gearshift Lever This light indicates the operating range of the transmission. The word OFF illuminates on the lever when the OVERDRIVE OFF button is depressed. Hazard Flasher Switch The hazard flasher switch is located on the top of the steering column. For more - 1997 Ford Aerostar | Owner's Manual - Page 82
moving. Turn signal and tilt steering release lever To change the position of the steering wheel, pull the release lever on the column toward you. Tip the steering wheel to the desired position. Release the lever to lock the steering wheel in place. Be sure the steering wheel locks in a notch. It - 1997 Ford Aerostar | Owner's Manual - Page 83
Speed Control (If equipped) Speed control switches on the steering wheel To Turn Speed Control Off Press OFF OR Turn off the vehicle ignition. Once speed control is switched off, the previously programmed set speed will be erased. To Turn Speed Control On Press ON To Set A Speed Press the SET - 1997 Ford Aerostar | Owner's Manual - Page 84
. To Set a Higher Set Speed Press and hold SET ACCEL. Release the switch when the desired vehicle speed is reached. OR Press and release SET ACCEL. Each . To Set a Lower Set Speed Press and hold COAST. Release the switch when the desired speed is reached. OR Press and release COAST. Each press - 1997 Ford Aerostar | Owner's Manual - Page 85
not shift the transmission into N (Neutral) with the speed control on. To Disengage Speed Control Depress the brake pedal. Disengaging the km/h). Use of radio transmitting equipment that is not Federal Communications Commission (FCC) or in Canada the Canadian Radio and Telecommunications Commission - 1997 Ford Aerostar | Owner's Manual - Page 86
of the dome lamp. Each lamp has its own switch. The front dome lamp, cargo lamp and stepwell lamp, if so equipped, will operate as courtesy lamps when either of the front doors, side cargo door, liftgate or dual rear door is opened. Rear cargo lamp Your vehicle has a variety of features designed - 1997 Ford Aerostar | Owner's Manual - Page 87
Doors Door Handles and Locks Inside handles Outside handles and locks 84 - 1997 Ford Aerostar | Owner's Manual - Page 88
door from the inside of the vehicle, pull on the inside door handle. Sliding Door With the door unlocked, unlatch the sliding door by pulling the inside handle to the rear release it) with the power door lock system (if equipped). Reach under the license plate light shield and release the liftgate - 1997 Ford Aerostar | Owner's Manual - Page 89
, possible damage may occur to the liftgate door lift cylinders and attaching hardware. RWARNING Make sure that the liftgate door and/or window are closed to prevent exhaust fumes from being drawn into the vehicle. This will also prevent passengers and cargo from falling out. If you must drive with - 1997 Ford Aerostar | Owner's Manual - Page 90
power door locks (if equipped). The liftgate area is only intended for cargo, not passengers. You can open and close the liftgate from outside the vehicle. It cannot be opened from inside the cargo area. Dual Rear Cargo Door (If equipped) Opening the right rear door To open the left rear door - 1997 Ford Aerostar | Owner's Manual - Page 91
When closing the dual rear cargo doors, remember to close the left rear door first. RWARNING Do not operate your vehicle with the rear double doors open. Power Door Locks (If equipped) The power door lock switches are located in the front doors. To lock all doors push the switch marked LOCK. To - 1997 Ford Aerostar | Owner's Manual - Page 92
Power door lock controls Windows Sliding side windows To open or close the sliding side windows, follow the instructions listed below. Opening the sliding window 1. 2. 1. 2. To open the window, pull the rear portion of the latch handle rearward. Slide the window open. To close the window, push the - 1997 Ford Aerostar | Owner's Manual - Page 93
window on that door. The driver's door has a master control switch that operates both front door windows. You must place the ignition switch in the ON or ACC position to use your power window controls. RWARNING Make sure that the liftgate door and/or window are closed to prevent exhaust fumes from - 1997 Ford Aerostar | Owner's Manual - Page 94
Mirrors (If equipped) To adjust the remote controlled side mirrors: 1. 2. Locate the switch in the driver's door trim panel. Select the right or left mirror by moving the center switch to the left-hand or right-hand position. The midway position moves neither the left-hand or right-hand mirror - 1997 Ford Aerostar | Owner's Manual - Page 95
4. Return the center switch to the middle position to keep the mirror in place. Power mirror control Do not clean the plastic housing of any electric mirror with gasoline or other petroleum-based cleaning products. Console Your vehicle may have a - 1997 Ford Aerostar | Owner's Manual - Page 96
for storage of a garage door opener transmitter. In its stored position, the transmitter can be activated by pressing on the compartment door. To install the transmitter: 1. 2. Push down on latch. Open door by moving hand towards front of vehicle while maintaining pressure on latch (Figure 1). 93 - 1997 Ford Aerostar | Owner's Manual - Page 97
backing from the self-adhesive side of the VelcroTM (supplied with the console) and apply it to the back of your transmitter. Install your transmitter into the compartment, making sure the actuator button of your transmitter is in line with one of the pegs on the door when the door is closed (Figure - 1997 Ford Aerostar | Owner's Manual - Page 98
be adjusted for proper function. This can be done using the button height adjustment pegs (located on the compartment door). Add one peg at a time until pressing the door actuates the transmitter button (Figure 3). 6. By properly adjusting the actuation peg height, you will be able to actuate your - 1997 Ford Aerostar | Owner's Manual - Page 99
Seating and Safety Restraints Seats Adjusting the Front Seat Manually You can move the driver seat forward or backward. If your vehicle 's seat or seatback when the vehicle is moving. RWARNING Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop. 97 - 1997 Ford Aerostar | Owner's Manual - Page 100
RWARNING Always drive and ride with your seatback upright and the lap belt snug and low across the hips. RWARNING Children should always ride with the seatback in the fully upright position. To move the seat forward or backward: To recline the seatback: 98 - 1997 Ford Aerostar | Owner's Manual - Page 101
side of the seat. The seat can now be tilted forward. To latch the seat in its normal position, push seatback rearward until it is latched in position. Quick Release Rear the front floor well retainer. Disengage the lap/shoulder safety belt from the seat by inserting a key or similar device into - 1997 Ford Aerostar | Owner's Manual - Page 102
the seat assembly to slide forward, engaging the front and rear floor hooks with the floor well retainers. For left hand seats, push the seat latch handle downward to a full stop. This locks the seat in position. Before you engage the safety belt, be sure it is not twisted. Remove any twist, then - 1997 Ford Aerostar | Owner's Manual - Page 103
To remove seat assembly: 1. Disengage the lap/shoulder safety belt from the seat by inserting a key or screwdriver into the slot in the detachable anchor and lifting upward. Stow the tongue end of the detachable - 1997 Ford Aerostar | Owner's Manual - Page 104
Rear seat shoulder safety belt - stowage (with seat removed) 102 - 1997 Ford Aerostar | Owner's Manual - Page 105
RWARNING When reinstalling a rear seat in your vehicle it must be placed in its original position. Improper installation of the seat will prevent correct use of the safety belts and could increase the risk of injury. Refer to the warning label on the seat belt. 2. 3. Fold the seatback forward and - 1997 Ford Aerostar | Owner's Manual - Page 106
passenger seating. To fold down the rear seatback: To lower the rear seatback down to its cargo or bed position, release the seatback latch by cargo position. To raise the seatback, release the seatback latch and rotate the seatback upwards until the latch re-engages. (A slight downward pressure - 1997 Ford Aerostar | Owner's Manual - Page 107
Installation and removal of the second and third passenger bed and bench seat RWARNING Never adjust the driver's seat or seatback when the vehicle is moving. RWARNING Always latch the vehicle seat to the floor, whether the seat is occupied or empty. If not latched, the seat may cause injury during - 1997 Ford Aerostar | Owner's Manual - Page 108
. Make sure the safety belts are free and available for use. RWARNING The seat/bed should not be occupied while the vehicle is moving unless it is in the upright, fully-latched position. 2. Using the Lumbar Support and Side Bolsters Adjusting the Lumbar Support (If equipped) To adjust the lumbar - 1997 Ford Aerostar | Owner's Manual - Page 109
Manual lumbar knob Underseat Stowage Drawer (If equipped) If your vehicle is equipped with the front passenger seat drawer, open it by moving the latch lever upward and pulling the drawer toward the front of the vehicle. To remove the drawer, pull past the stop tab on the back of the drawer. 107 - 1997 Ford Aerostar | Owner's Manual - Page 110
is upright u the occupant is sitting upright (not slouched) u the lap belt is snug and low on the hips u the shoulder belt is snug against the chest u the knees are straight forward To help you remember to fasten your safety belt, a warning light may come on and a chime may sound. See Safety - 1997 Ford Aerostar | Owner's Manual - Page 111
for Children in this chapter for special instructions about using safety belts for children. RWARNING Always drive and ride with your seatback upright and the lap belt snug and low across the hips. RWARNING Each seating position in your vehicle has a specific safety belt assembly which is made up of - 1997 Ford Aerostar | Owner's Manual - Page 112
movement. However, if you brake hard, turn hard, or if your vehicle receives an impact of 5 mph (8 km/h) or more, the lap/shoulder belt locks and helps reduce your forward movement. After you get into your vehicle, close the door and lock it. Then adjust the seat to the position that suits you best - 1997 Ford Aerostar | Owner's Manual - Page 113
combination lap and shoulder belts - front and rear outboard seating positions While the belt retracts, guide the tongue to its original position to prevent it from striking you or the vehicle. Safety Belts for Front Outboard Passenger and Rear Outboard Seating Positions Your vehicle is equipped - 1997 Ford Aerostar | Owner's Manual - Page 114
seat on the front passenger seat and rear outboard seats where dual locking retractors are provided. To switch the retractor from the emergency locking mode to the automatic locking mode, perform the following steps: 1. 2. Buckle the lap/shoulder combination belt. Grasp the shoulder portion of the - 1997 Ford Aerostar | Owner's Manual - Page 115
indicates that the retractor is in the automatic locking mode. NOTE: When the combination lap/shoulder belt is unbuckled and allowed to retract completely, the retractor will switch to the vehicle sensitive (emergency) locking mode. See the detailed instructions under Safety Seats for Children in - 1997 Ford Aerostar | Owner's Manual - Page 116
Disengaging safety belt for rear seat removal Whenever a rear seat has been removed, the tongue end of the detachable anchor must be correctly stowed. See the following illustration. 114 - 1997 Ford Aerostar | Owner's Manual - Page 117
Rear seat shoulder safety belt - stowage (with seat removed) 115 - 1997 Ford Aerostar | Owner's Manual - Page 118
it must be placed in its original position. Improper installation of the seat will prevent correct use of the safety belts and could increase the risk of injury. Refer to the warning label on the seat belt. After installing the rear seat, make sure the safety belt is not twisted before you insert it - 1997 Ford Aerostar | Owner's Manual - Page 119
, not around the waist. Safety Belt Extension Assembly For some people, the safety belt may be too short even when it is fully extended. You can add about eight inches (20 cm) to the belt length with a safety belt extension assembly (part number 611C22). Safety belt extensions are available at no - 1997 Ford Aerostar | Owner's Manual - Page 120
Safety Belt Maintenance Check the safety belt systems periodically to make sure that they work properly and are not damaged. RWARNING Failure to follow these instructions will affect the performance of the safety belts and increase the risk of personal injury. All safety belt assemblies, including - 1997 Ford Aerostar | Owner's Manual - Page 121
feel the latch engage. Procedure to Correct a Twisted Safety Belt at the "D" Ring (if so equipped) Front and/or Rear Outboard Seating Positions NOTE: The restraint system shown in the following figures may be different than the restraint system in your vehicle. However, use these figures and this - 1997 Ford Aerostar | Owner's Manual - Page 122
1. Grasp the belt webbing at the "D" ring. See Figure 2. 120 - 1997 Ford Aerostar | Owner's Manual - Page 123
2. 3. 4. Rotate and fold the belt webbing over itself as required to remove the twist. Feed the folded portion of the belt through the "D" ring. When completed, the safety belt should look like Figure 3. 121 - 1997 Ford Aerostar | Owner's Manual - Page 124
in the event of certain collisions described in the section "How Does the Air Bag Supplemental Restraint System Work?" RWARNING All occupants of the vehicle, including the driver, should always wear their safety belts, failure to do so may increase the risk of personal injury in the event of - 1997 Ford Aerostar | Owner's Manual - Page 125
an inflating air bag. Failure to follow these instructions may increase the risk of personal injury in the event of a collision. RWARNING Do not attempt to service, repair, or modify the air bag Supplemental Restraint System or its fuses. See your Ford or Lincoln-Mercury dealer. RWARNING If you are - 1997 Ford Aerostar | Owner's Manual - Page 126
that is properly secured to the vehicle. RWARNING Children should always wear their safety belts. Failure to follow these instructions may increase the risk of personal injury in the event of a collision. RWARNING Rear-facing child seats and infant carriers should never be placed in the front seats - 1997 Ford Aerostar | Owner's Manual - Page 127
belts, child seats, and infant seats, please read the entire Safety Restraints chapter in this owner guide. How Does the Air Bag Supplemental Restraint System Work? The Air Bag Supplemental Restraint System skin and eyes, but none of the residue is toxic. The Air Bag Supplemental Restraint System - 1997 Ford Aerostar | Owner's Manual - Page 128
The air bag will inflate only once. The system is designed to function on a one-time-only this will increase the risk of injury in a subsequent collision. The Air Bag Supplemental Restraint System consists of: u driver and passenger air bag modules (which include the inflators and air bags), - 1997 Ford Aerostar | Owner's Manual - Page 129
not light immediately after ignition is turned on, u a group of five beeps will be heard. The tone pattern will repeat periodically until the problem and light are repaired. If any of these things happen, even intermittently, have the Air Bag Supplemental Restraint System serviced at your Ford or - 1997 Ford Aerostar | Owner's Manual - Page 130
of air bags or air bag equipped vehicles, see your local Ford or Lincoln-Mercury dealer. Air bags MUST BE disposed of by seats that are made specially for children. Safety belts alone do not provide maximum protection for these children. Check your local and state laws for specific requirements. - 1997 Ford Aerostar | Owner's Manual - Page 131
belt properly. When possible, put children in the rear seat of your vehicle. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating positions. RWARNING Carefully follow all of the manufacturer's instructions included - 1997 Ford Aerostar | Owner's Manual - Page 132
is recommended for the size and weight of the child. Always follow the safety seat manufacturer's instructions when installing and using the safety seat. Most child safety seats can be used in this vehicle only in vehicle seating positions with lap/shoulder belts. Any booster-type seat that places - 1997 Ford Aerostar | Owner's Manual - Page 133
a dual locking mode retractor on the shoulder belt portion of the combination lap/shoulder safety belt for the right front seat passenger and rear outboard passengers. If you choose to install a child safety seat or infant carrier in these seating positions: 1. Position the child seat on the seat of - 1997 Ford Aerostar | Owner's Manual - Page 134
3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer's instructions. See Figure 2. Be sure the belt webbing is not twisted, and insert the tongue into the buckle. See Figure 3. 132 - 1997 Ford Aerostar | Owner's Manual - Page 135
Routing the lap/shoulder belt Buckling the belt 133 - 1997 Ford Aerostar | Owner's Manual - Page 136
seat restraint mode). See Figure 4. Setting the retractor to automatic locking mode 5. Allow the belt to retract. Pull up on the shoulder webbing. A clicking sound will be heard as the belt retracts. This indicates the retractor is in the automatic locking mode. Push down on the child seat while - 1997 Ford Aerostar | Owner's Manual - Page 137
135 - 1997 Ford Aerostar | Owner's Manual - Page 138
seat, forcibly tilt the seat from side to side, and tug it forward to make sure that the seat is securely held in place. See Figure 7. Checking that the seat is secure 7. Double check that the retractor is in the automatic locking mode. Try to pull more belt out of the retractor. If you cannot - 1997 Ford Aerostar | Owner's Manual - Page 139
the retractor from automatic lock mode, allow seat belt to retract fully to its stowed position and the retractor will automatically switch back to the vehicle sensitive locking mode for normal adult usage. RWARNING Carefully follow all of the manufacturer's instructions included with the safety - 1997 Ford Aerostar | Owner's Manual - Page 140
to the child seat manufacturer's instructions. Insert the belt tongue into the proper buckle for the center seating position until you hear a snap and of the lap belt webbing to tighten the belt. Before placing the child into child seat, forcibly tilt the child seat from side-to-side and in forward - 1997 Ford Aerostar | Owner's Manual - Page 141
rear floor by using a tether anchor kit (613D74), available at no charge from any Ford dealership. Read and carefully follow the instructions provided with the kit for installation of the child tether strap anchor. Ford recommends placement of tethered safety seats in a second row seating position - 1997 Ford Aerostar | Owner's Manual - Page 142
a tethered child safety seat in the front seat: 1. 2. Buckle the lap/shoulder belt in the seat directly behind the front passenger seat. Pull all the stored belt out of the rear seat belt retractor to switch the retractor to automatic locking mode. Let the retractor wind up the slack from the lap - 1997 Ford Aerostar | Owner's Manual - Page 143
10 kilograms (22 pounds), always use a rear facing infant or convertible seat because a child of that size is not sufficiently developed to withstand crash forces in a front facing position. Follow the specific manufacturer's instructions for weight and height restrictions. Children must be properly - 1997 Ford Aerostar | Owner's Manual - Page 144
instructions on the use of this child restraint system can result in your child striking the vehicle's interior belts. 1. Pull the headrest release strap and grasp the headrest as shown in Figure 1. Then release the strap and rotate the headrest fully until the latch "clicks" in the full up position - 1997 Ford Aerostar | Owner's Manual - Page 145
Figure 2 3. Read the information and warnings on the child seat. Check the child's size, weight and age to be sure the child is not too small or too large for the child seat. Refer to Figure 3. 143 - 1997 Ford Aerostar | Owner's Manual - Page 146
Figure 3 4. Pull up on the two black looped straps at the upper corners of the child seat to unsnap the cushion protector flap. Lower the seat cushion. Pull the lap and shoulder belts cinch release strap while pulling the shoulder belts fully out. Refer to Figures 4 and 5. 5. 6. 144 - 1997 Ford Aerostar | Owner's Manual - Page 147
Figure 4 Figure 5 6. If connected, squeeze the top and the bottom of the right half of the chest clip and pull to separate both halves. Place the child on the child seat and position the shoulder belts over each shoulder. Refer to Figure 6. 145 7. - 1997 Ford Aerostar | Owner's Manual - Page 148
the single opening of the crotch belt buckle as shown in Figure 7. (It does not matter which tongue is inserted first.) Then insert the other tongue. RWARNING If both tongues do not latch in the buckle, do not use the child seat. See your dealer for repairs. Figure 7: Fastening the crotch safety - 1997 Ford Aerostar | Owner's Manual - Page 149
both halves of the chest clip below the child's shoulders and adjust it to comfortably hold the shoulder belts in place on the child's chest. The purpose of this clip is to position the shoulder belts correctly on the child's shoulders. The clip can be easily pulled apart, and is designed to pull - 1997 Ford Aerostar | Owner's Manual - Page 150
9: Checking for securely latched buckle and locked retractor 11. If the shoulder belts are pulled too tight, pull on the lap and shoulder belts cinch release strap to loosen the shoulder belts on the child's shoulders. Refer to Figure 4. Then retighten the lap and shoulder adjustment belt per - 1997 Ford Aerostar | Owner's Manual - Page 151
seat: 1. Return the child seat cushion to the upright position and lift the protector flap toward the headrest. Fasten the snaps after any collision. If the child seat was in use during a collision, Ford recommends replacing it. However, if the collision was minor and a qualified technician finds - 1997 Ford Aerostar | Owner's Manual - Page 152
belts system of your child seat. See your Ford dealer if the shoulder belt webbing is frayed, or if the buckle and tongue are damaged and/or do not function properly. Safety Belts for Children Children who are too large for child safety seats should always wear safety belts. (See instructions - 1997 Ford Aerostar | Owner's Manual - Page 153
To improve the fit of lap and shoulder belts on children who have outgrown child safety seats, Ford recommends use of a belt-positioning booster seat that is labelled as conforming to all Federal motor vehicle safety standards. Belt-positioning booster seats raise the child and provide a shorter, - 1997 Ford Aerostar | Owner's Manual - Page 154
garage or in other enclosed areas. Exhaust fumes can be toxic. Always open the garage door before you start the engine. Before you start your vehicle, the parking brake is set before you turn the key. Before you start your vehicle, you should test the warning lights on the instrument panel to make - 1997 Ford Aerostar | Owner's Manual - Page 155
accelerator while the vehicle is parked. Turn the key to the START position (cranking) until the engine starts. Allow the key to return to the ON position after the engine has started. If you have difficulty in turning the key, rotate the steering wheel slightly because it may be binding. For a cold - 1997 Ford Aerostar | Owner's Manual - Page 156
(Park) by using the alternate procedure described above, it is possible that a fuse has blown and that your brakelamps may also not be functional. Please refer to the chapter titled Roadside Emergencies in this Owner Guide for instructions on checking and replacing fuses. RWARNING DO NOT DRIVE YOUR - 1997 Ford Aerostar | Owner's Manual - Page 157
the idle speed checked. If the engine idle speed does not slow down automatically, do not allow your vehicle to idle for more than 10 minutes. Have the vehicle checked. RWARNING Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the - 1997 Ford Aerostar | Owner's Manual - Page 158
Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. If you consistently start your vehicle in subzero temperatures, use an engine block heater (if your vehicle has this option - 1997 Ford Aerostar | Owner's Manual - Page 159
Does Not Start After a Collision Fuel Pump Shut-Off Switch If the engine cranks but does not start or does not start even after a small collision, the fuel pump shut-off switch may have been activated. The shut-off switch is a device intended to stop the fuel pump when your vehicle has been involved - 1997 Ford Aerostar | Owner's Manual - Page 160
again. Check all vehicle warning lights before driving the vehicle. 4. 5. 6. Reset button for fuel pump shut-off switch RWARNING Do not start your vehicle in a closed garage or in other enclosed areas. Exhaust fumes can be toxic. Always open the garage door before you start the engine. 159 - 1997 Ford Aerostar | Owner's Manual - Page 161
doors that were installed as part of a van conversion, close them while it is running. This prevents exhaust fumes from being drawn into the passenger compartment. Have the exhaust and body ventilation systems checked whenever: u your vehicle is raised for service u the sound of the exhaust system - 1997 Ford Aerostar | Owner's Manual - Page 162
on NORM A/C or MAX A/C and the temperature control knob on any desired position. Removing the Key From the Ignition 1. 2. Put the gearshift in P (Park). Set the parking brake fully before removing your foot from the service brake. (This will avoid "binding" or "loading" the park gear if you park - 1997 Ford Aerostar | Owner's Manual - Page 163
hydraulic brake fluid reservoir, with a fluid level sensor. The brake light in the instrument cluster will light for low brake fluid in the common brake fluid reservoir. RWARNING An increase in pedal travel will result in reduced braking capability. The brake system should be checked immediately - 1997 Ford Aerostar | Owner's Manual - Page 164
of your vehicle. RWARNING If the anti-lock brake system warning light remains on or comes on while driving, have the braking system checked by a qualified service technician as soon as possible. NOTE: If a fault occurs in the anti-lock system, and the brake warning light is not lit, the anti-lock - 1997 Ford Aerostar | Owner's Manual - Page 165
seems "low", it may indicate the need for a brake system inspection and/or service. You should have your brakes checked as soon as possible. Occasional brake squeal during light to moderate stops does not affect the function of the brake system and is normal. However, if the squeal becomes louder - 1997 Ford Aerostar | Owner's Manual - Page 166
just to the right of the driver's seat. To set the parking brake while parking your van, press the brake pedal with your right foot and hold it while you fully apply the parking brake lever. To release the parking brake, press the brake pedal with your right foot, depress the release button in the - 1997 Ford Aerostar | Owner's Manual - Page 167
is latched in P (Park). Turn off the ignition whenever you leave your vehicle. RWARNING If the parking brake is fully released, but the Brake System light remains on, have the brakes checked immediately. They may not be working properly. The parking brake is not designed to stop a moving vehicle - 1997 Ford Aerostar | Owner's Manual - Page 168
curbs on icy roads, or a collision involving the front end, observe the steering wheel alignment. If the spokes of the steering wheel seem to be in a different position while going straight down the road, have the front suspension and steering checked for possible damage. Automatic Transmission - 1997 Ford Aerostar | Owner's Manual - Page 169
conditions. Several sensors located on the engine and transmission such as throttle position, engine speed, vehicle speed and transmission temperature are used by the PCM to shift the transmission into a higher or lower gear when required for the best performance and fuel economy. For example - 1997 Ford Aerostar | Owner's Manual - Page 170
or fluid expulsion. Automatic Overdrive Transmission Putting Your Vehicle in Gear Your vehicle's gearshift is on the steering column. The transmission control switch is located on the end of the gearshift lever. You can put the gearshift in any one of several positions. The positions of the column - 1997 Ford Aerostar | Owner's Manual - Page 171
feature. This feature prevents you from shifting from P (Park) unless you have the brake pedal depressed. (The ignition must be in the ON position.) If you cannot shift from P (Park) with the brake pedal depressed: 1. 2. 3. Apply the parking brake. Remove the key. Insert the key and rotate it one - 1997 Ford Aerostar | Owner's Manual - Page 172
in this Owner Guide for instructions on checking and replacing fuses. RWARNING DO NOT DRIVE YOUR VEHICLE UNTIL YOU VERIFY THAT THE BRAKELAMPS ARE WORKING. P (Park) Always come to a complete stop before you shift into P (Park). This position locks the transmission and prevents the rear wheels from - 1997 Ford Aerostar | Owner's Manual - Page 173
case in the N (Neutral) position. Always set the parking brake fully and turn off the ignition when leaving the vehicle. With the transfer case in N (Neutral), the vehicle is free to move with either the automatic transmission in P (Park) or with the manual transmission in any driving gear. Driving - 1997 Ford Aerostar | Owner's Manual - Page 174
) whenever practical for optimum powertrain cooling and fuel economy. This can be accomplished by pushing the transmission control switch again, to cancel the OVERDRIVE OFF control and light. When starting your vehicle, the overdrive system will automatically be in the normal overdrive mode. 174 - 1997 Ford Aerostar | Owner's Manual - Page 175
) This is the normal driving position. As the vehicle picks up speed, automatic upshifts to second, third, fourth and fifth gears will occur when j (Overdrive) is chosen on the selector and the transmission control switch has not been pressed. The transmission will shift into the correct gear - 1997 Ford Aerostar | Owner's Manual - Page 176
for optimum powertrain cooling and fuel economy. This can be accomplished by pushing the transmission control switch again, to cancel the OVERDRIVE OFF control and light. When to use 2 (Second) With the gearshift in the 2 (Second) position, more engine braking is provided. Use the 2 (Second - 1997 Ford Aerostar | Owner's Manual - Page 177
are on a surface with poor traction. Extended use of other than matching size tires on a Traction-Lok rear axle could result in a permanent reduction automatically to your driving needs. Because the entire E-4WD system is controlled by a microprocessor, your vehicle is not equipped with the switch - 1997 Ford Aerostar | Owner's Manual - Page 178
to the manufacturer's recommended air pressure. u Use the same size and type of tire and wheel u Become familiar with your vehicle's operating characteristics and study this Owner Guide for specific operating instructions. Be sure all occupants wear the safety belts provided. Drive cautiously - 1997 Ford Aerostar | Owner's Manual - Page 179
wheel balancing will cause damage to the drivetrain of E-4WD Aerostars. Driving With a Heavy Load There are limits to the amount of weight your vehicle can carry or tow. The total weight of your vehicle, plus the weight of the passengers and cargo, should never be more than the Gross Vehicle - 1997 Ford Aerostar | Owner's Manual - Page 180
Gross Combined Weight (GCW) is less than or equal to the GVWR shown on the Safety Compliance Certification Label. For heavier trailer applications, refer to the towing information found later in this chapter. Towing a trailer puts additional loads on your vehicle's engine, transmission, axle, brakes - 1997 Ford Aerostar | Owner's Manual - Page 181
underbody spare tire. It is recommended that you secure the tire under the rear-most seat using the hold-down hardware located with the jack. Spare tire large or heavy loads. Maximum safe vehicle weights as well as tire, rim sizes and inflation pressures are specified for your vehicle at the - 1997 Ford Aerostar | Owner's Manual - Page 182
that are purchased for personal transportation only are likely to have considerable optional equipment, such as step bumpers and light bars, for example. RWARNING It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle. In a collision, people riding in these areas are more - 1997 Ford Aerostar | Owner's Manual - Page 183
numbers from your vehicle certification label. Understanding Loading/Towing Information The following terms are used to describe the ability to carry or tow a load: u Base Curb Weight u Payload u GVW (Gross Vehicle Weight) u GVWR (Gross Vehicle Weight Rating) 183 - 1997 Ford Aerostar | Owner's Manual - Page 184
Rating Front) u GAWR R (Gross Axle Weight Rating Rear) u GCWR (Gross Combined Weight Rating) u Maximum Trailer Weight Rating u Maximum Trailer Weight u Trailer Weight Range Base Curb Weight The Base Curb Weight is the weight of the vehicle including fuel, coolants, lubricants, emergency tools, spare - 1997 Ford Aerostar | Owner's Manual - Page 185
tires is included as part of the axle and suspension system, which is to be considered when determining the lowest rated component. Tires are rated to carry a specific maximum load at a specific maximum tire pressure. Passenger car type tires when installed on light trucks and multipurpose passenger - 1997 Ford Aerostar | Owner's Manual - Page 186
the vehicle is permitted to tow. It is specified by the manufacturer and is determined by subtracting the vehicle curb weight for each engine/transmission combination, any required option weight for trailer towing and the weight of the driver from the GCWR for the towing vehicle. Maximum Trailer - 1997 Ford Aerostar | Owner's Manual - Page 187
weight your vehicle can carry: u Obtain ratings from your Safety Compliance Certification Label, and the Trailer towing specifications in the Owner Guide as you customarily operate the vehicle (without cargo). u Subtract the total weight of passengers, driver and optional equipment added by - 1997 Ford Aerostar | Owner's Manual - Page 188
Use this chart to perform your calculations. NOTE: The Truck Safety Compliance Certification Label has two weight related entries that sometimes cause confusion. Front Axle Reserve Capacity in Pounds (kgs): If this value is given as 83 pounds (38 kgs) on the - 1997 Ford Aerostar | Owner's Manual - Page 189
evenly distributed cargo in the box without exceeding the GAWR F. It is possible to hang heavier equipment on the front as long as the vehicle owner/operator compensates. This can be accomplished, if necessary, by carrying fewer passengers, less cargo or positioning cargo more toward the rear, which - 1997 Ford Aerostar | Owner's Manual - Page 190
, shift the load or remove cargo accordingly. RWARNING Do not exceed the GVWR or the GAWR specified on the Safety Compliance Certification Label. RWARNING Towing trailers beyond the maximum recommended gross trailer weight could result in engine damage, transmission/axle damage, structural damage - 1997 Ford Aerostar | Owner's Manual - Page 191
191 - 1997 Ford Aerostar | Owner's Manual - Page 192
192 - 1997 Ford Aerostar | Owner's Manual - Page 193
Automatic Transmissions Preparing to Tow For your safety and for the good of your vehicle, use the right equipment for the type of trailer you tow. Also, make sure that all towing equipment is properly attached to your vehicle. 193 - 1997 Ford Aerostar | Owner's Manual - Page 194
. Use a frame-mounted weight distributing hitch for trailers over 2,000 lb (907 kg). Do not install a single or multi-clamp type bumper hitch, or a hitch which attaches to the axle. Underbody mounted hitches are acceptable if installed properly. Follow towing instructions of a reputable rental - 1997 Ford Aerostar | Owner's Manual - Page 195
directly to your vehicle's brake system. Your vehicle may not have enough braking power and your chances of having a collision greatly increase. Trailer Lamps Make sure your trailer lamps conform to Federal and local regulations. Class I and Class II Trailer Tow electrical wiring provides two - 1997 Ford Aerostar | Owner's Manual - Page 196
by pushing in the switch located on the end of the indicator lever. When descending a steep grade with a trailer, operate in Drive rather than Overdrive. If additional braking is needed, shift the automatic transmission gearshift into the 2 (Second) or 1 (Low) position. Servicing your vehicle if you - 1997 Ford Aerostar | Owner's Manual - Page 197
trailer attached. Trailer brakes should be applied first, whether manually or automatically controlled, when approaching a stop. For a good handling truck-trailer combination, the trailer tongue load should be approximately 10-15% of the loaded trailer weight. Make a thorough check of your equipment - 1997 Ford Aerostar | Owner's Manual - Page 198
. u Shift the gearshift lever into P (Park). To start, after being parked on a grade: u Apply the brake pedal and hold. u Start the engine. u Shift transmission into gear and release the parking brake. u Release the brake pedal and move the vehicle uphill to free the wheel chocks. u Apply the - 1997 Ford Aerostar | Owner's Manual - Page 199
drivers to hazardous situations. The flashers will continue to flash with the brake pedal depressed. The flashers work whether your vehicle is running or longer than two hours or if the battery is not fully charged, the battery power can be drained. To use the hazard flasher: 1. 2. Push in the - 1997 Ford Aerostar | Owner's Manual - Page 200
Fuel pump shut-off switch in the Index. Fuses Fuses and circuit breakers protect your vehicle's electrical system from overloading. If electrical parts in your vehicle are not working, the system may have been overloaded and blown a fuse or tripped a circuit breaker. Before you replace or repair - 1997 Ford Aerostar | Owner's Manual - Page 201
201 - 1997 Ford Aerostar | Owner's Manual - Page 202
202 - 1997 Ford Aerostar | Owner's Manual - Page 203
Fuses and their location (under instrument panel on driver's side) 203 - 1997 Ford Aerostar | Owner's Manual - Page 204
204 - 1997 Ford Aerostar | Owner's Manual - Page 205
205 - 1997 Ford Aerostar | Owner's Manual - Page 206
206 - 1997 Ford Aerostar | Owner's Manual - Page 207
207 - 1997 Ford Aerostar | Owner's Manual - Page 208
to the trailer tow fuse is through the rear most storage compartment in the side trim panel. This is on the left for all Aerostar models. 1. Remove the screws located inside the compartment and take off the access hole cover. Reach in through access hole to remove fuses. The fuses are located on the - 1997 Ford Aerostar | Owner's Manual - Page 209
If you need to check a circuit breaker, locate the fuse panel first. Otherwise, locate the circuit breaker according to the instructions on the charts given earlier in this chapter. However, you should know that the circuit breakers will reset themselves and allow the electrical parts to work again - 1997 Ford Aerostar | Owner's Manual - Page 210
of damage to your vehicle. All tires should be inflated to the manufacturer's recommended pressures. RWARNING To avoid injury, never run the engine with one wheel off the ground, such as when changing a tire. Extended use of other than matching size spare tires on a Traction-Lok axle could result - 1997 Ford Aerostar | Owner's Manual - Page 211
to repair the temporary spare tire or remove it from its wheel. u use the wheel for any other type of vehicle. u drive through an automatic car wash If your vehicle is a standard length van model, the spare tire is mounted inside a carrier at the left rear quarter panel. To remove the spare tire, - 1997 Ford Aerostar | Owner's Manual - Page 212
spare tire: 1. Insert lug nut wrench into the actuator hole and turn counterclockwise until the cable extends to allow the spare tire to be pulled rearward from under the vehicle. Slide the spare tire to the rear and remove the retainer from the wheel. To stow cable/retainer with spare tire removed - 1997 Ford Aerostar | Owner's Manual - Page 213
location and assembly To stow underbody temporary spare tire: 1. Insert lug nut wrench into the actuator hole and turn counterclockwise until the cable/retainer is extended for insertion into the wheel. Install the retainer through wheel center with valve stem facing up. 2. 213 - 1997 Ford Aerostar | Owner's Manual - Page 214
will slip.) Check for proper seating against underbody supports and retighten if necessary. Spare tire - underbody carrier RWARNING Do not stow any conventional spare tire or flat temporary spare tire in the underbody position. Doing so may cause damage to the tire, rear axle, or brake lines - 1997 Ford Aerostar | Owner's Manual - Page 215
the flat tire, valve stem up, under the rear-most seat and over the "J" bolt attaching bracket on the floor pan. Insert the "J" hook bolt through the center of the wheel and hook on bracket. Install plate over "J" hook bolt and secure with wing nut. 3. 4. A Stowed position of "J" bolt, plate - 1997 Ford Aerostar | Owner's Manual - Page 216
only hoist adapters with a wide contact surface. 1. Make sure that your vehicle will not move or roll. Put the gearshift in P (Park). Set the parking brake and block the wheel that is diagonally opposite the tire that you are changing. NOTE: Make sure the ignition is in the OFF position. 216 - 1997 Ford Aerostar | Owner's Manual - Page 217
you change a tire, be sure the parking brake is set, then block the wheel (both directions) that is diagonally opposite (other side and end of the vehicle) to the wheelhouse inner panel on standard length models. And in the right rear storage compartment on extended length models. Jack stowage 217 - 1997 Ford Aerostar | Owner's Manual - Page 218
Aerostar extended model jack pack 3. Use the tapered end of the lug nut wrench to unscrew wheel ornaments attached by retaining screws. Remove any wheel trim. Insert the tapered end of the lug nut wrench behind wheel covers or hubcaps and twist off. Loosen the wheel nuts by pulling up on the - 1997 Ford Aerostar | Owner's Manual - Page 219
Removing and Replacing the Tire 1. Positioning the jack a. To raise a front wheel, place the jack under a horizontal portion of the underbody member behind the wheel, as shown. Front jacking point b. To raise a rear wheel, place the jack under a horizontal portion of the underbody member ahead of - 1997 Ford Aerostar | Owner's Manual - Page 220
RWARNING Never place the jack under the rocker panels. 2. 3. 4. Remove the lug nuts with the lug nut wrench. Replace the flat tire with the spare tire. Thread the lug nuts on the wheel studs - 1997 Ford Aerostar | Owner's Manual - Page 221
wheel or mounting system. This damage could allow the wheels to come off while the vehicle is being driven. 7. Replace any wheel covers, ornaments, or size tire should be stowed securely in the vehicle until it can be repaired. Unblock the wheels. 8. 9. Retighten the wheel lug nuts to the - 1997 Ford Aerostar | Owner's Manual - Page 222
lug nuts are loosened. RWARNING Failure to retighten wheel lug nuts at mileages specified could allow wheels to come off while the vehicle is in motion vehicle's battery may die if you leave the lights on or any electrical equipment on after you turn the engine off. If this happens, you may be able - 1997 Ford Aerostar | Owner's Manual - Page 223
. If in doubt, call for road service. Preparing Your Vehicle 1. Your vehicle has a 12-volt starting system, so you need to use a 12-volt jumper system. You will damage your starting motor, ignition system, and other electrical parts if you connect them to a 24-volt power supply (either two 12-volt - 1997 Ford Aerostar | Owner's Manual - Page 224
system. Park the booster vehicle close to the hood of the disabled vehicle. Make sure the vehicles do not touch each other. Set the parking brake on both vehicles and stay clear of the engine cooling fan and other moving parts. Check of the first cable to the positive (+) terminal of the booster - 1997 Ford Aerostar | Owner's Manual - Page 225
the battery. Attaching jumper cables Jump-Starting 1. Make sure that the jumper cables are not in the way of moving engine parts, then start the booster vehicle. Run the engine at a moderate speed. Let the discharged battery charge for a few minutes and then start the disabled vehicle. It may take - 1997 Ford Aerostar | Owner's Manual - Page 226
surface on the engine or frame of the disabled vehicle. Remove the negative ( ) cable from the booster battery. Remove the positive (+) cable from wheel drive system must be disabled prior to towing. The transmission must be in N (Neutral) and the ignition switch must be in the OFF position to - 1997 Ford Aerostar | Owner's Manual - Page 227
227 - 1997 Ford Aerostar | Owner's Manual - Page 228
can provide the parts and service required. Check your Warranty Information Booklet to find out which parts and services are covered. Also see the Customer Assistance chapter of this Owner Guide. Ford Motor Company recommends that you perform the Owner Maintenance Checks listed in the Maintenance - 1997 Ford Aerostar | Owner's Manual - Page 229
, or other indication that your vehicle may need service. If you do notice something unusual, see that your vehicle is serviced promptly. Use only recommended fuels, lubricants, fluids, and service parts conforming to Ford specifications. Motorcraft parts are designed and built to provide the best - 1997 Ford Aerostar | Owner's Manual - Page 230
sure that the gearshift is securely latched in P (Park). Remove the key from the ignition after you turn the engine off. Block the wheels. This will prevent your vehicle from moving unexpectedly. Set the parking brake fully and make sure that the gearshift is securely latched in P (Park). Block the - 1997 Ford Aerostar | Owner's Manual - Page 231
Hood release handle 2. While applying downward pressure on the hood, push the hood latch handle located behind the grille near the center front of the vehicle to the left. Disconnect the hood support from the retaining clip on the radiator support and place it into the slot marked PROP in the - 1997 Ford Aerostar | Owner's Manual - Page 232
for your vehicle. They provide the best engine performance, fuel economy and engine protection for all climates down to -15˚F (-25˚C). Synthetic engine oils which are CERTIFIED and of the preferred viscosity may be used in your engine. The engine oil and oil filter must still be changed according to - 1997 Ford Aerostar | Owner's Manual - Page 233
fuel in your vehicle. Remember the engine must be off, the oil must be warm and the vehicle must be parked on level ground. Checking the engine oil level: 1. Turn the engine off after it has warmed up and allow a few minutes for the engine oil to drain back into the oil pan. Set the parking brake - 1997 Ford Aerostar | Owner's Manual - Page 234
the filler cap and use a funnel to pour oil into the opening. Be careful not to overfill the engine. Recheck the oil level after you finish adding oil. Engine Oil and Filter Changes Change your engine oil and oil filter according to these mileage and time requirements, whichever occurs first. 235 - 1997 Ford Aerostar | Owner's Manual - Page 235
Oil change intervals Refer to the Maintenance Schedule booklet for additional information. Brake Fluid Your vehicle is equipped with a brake fluid level indicator in the master cylinder which lights the BRAKE warning light on the instrument panel when the brake fluid level is low. Under normal - 1997 Ford Aerostar | Owner's Manual - Page 236
damage to your brakes. Do not fill the reservoir above the MAX line. If you find that the fluid level is excessively low - below the seam or ridge on the outside of the plastic reservoir - have the brake system inspected. RWARNING Do not let the reservoir for the master cylinder run dry. This - 1997 Ford Aerostar | Owner's Manual - Page 237
Brake master cylinder reservoir Windshield Washer Fluid Check the level of the windshield washer fluid every time you stop for fuel. The reservoir for the windshield washer fluid is located in the engine compartment. RWARNING Do not put windshield washer fluid in the container for the engine - 1997 Ford Aerostar | Owner's Manual - Page 238
without damaging the vehicle's paint finish, wiper blades, and windshield washer system. If you choose to use a windshield washing solution that must be mixed, follow the manufacturer's mixing instructions. Improperly mixed solutions may freeze unexpectedly. RWARNING Windshield washer fluid contains - 1997 Ford Aerostar | Owner's Manual - Page 239
Precautions When Servicing Your Vehicle at the beginning of this chapter. Your vehicle's engine coolant protects the engine from overheating in the summer and from freezing in the winter. Check the level of the engine coolant at least once a month, but preferably each time you stop for fuel. Simply - 1997 Ford Aerostar | Owner's Manual - Page 240
, add a 50/50 mixture of engine coolant and water to the engine coolant recovery reservoir - DO NOT ADD DIRECTLY TO THE RADIATOR. Add straight water only in an emergency, but you should replace it with a 50/50 mixture of coolant and distilled water as soon as possible. Check the coolant level in the - 1997 Ford Aerostar | Owner's Manual - Page 241
of an improper coolant may void the warranty of your vehicle's engine cooling system. Recycled engine coolant Ford Motor Company recommends that Ford and Lincoln-Mercury dealers use recycled engine coolant produced by Ford-approved processes. Not all coolant recycling processes produce coolant which - 1997 Ford Aerostar | Owner's Manual - Page 242
non-extreme climates. Checking Hoses Inspect all engine and heater system hoses for deterioration, leaks and loose clamps before adding or replacing engine coolant. Make whatever repairs or replacements that are necessary using Motorcraft parts or their equivalents. Engine Coolant Drain and Flush - 1997 Ford Aerostar | Owner's Manual - Page 243
system fill. Power Steering Fluid Check the level of the power steering fluid at least twice a year (i.e., every Spring and Fall). Checking and Adding Power Steering Fluid 1. Start the engine and let it run until the power steering fluid reaches normal operating temperature. The power steering - 1997 Ford Aerostar | Owner's Manual - Page 244
Power steering dipstick Power steering reservoir Power steering reservoir 245 - 1997 Ford Aerostar | Owner's Manual - Page 245
NOTE: Do not turn the steering wheel of your vehicle with the engine off. It could force power steering fluid out from the reservoir cap or in extreme cases, it could unseat the cap. Automatic Transmission Fluid Under normal driving conditions automatic transmission fluid should be changed every - 1997 Ford Aerostar | Owner's Manual - Page 246
Checking the Automatic Transmission Fluid With the vehicle on a level surface, start the engine and move the gearshift lever through all of the gear ranges allowing sufficiant time for each position to engage. Securely latch the gearshift lever in the P (Park) position, fully set the parking brake - 1997 Ford Aerostar | Owner's Manual - Page 247
's standards for disposing of these types of fluids. Call your local recycling center to find out about recycling automotive fluids. Automatic transmission dipstick Driveline Universal Joint and Slip Yoke The universal joints that come standard with your vehicle do not require lubrication. If - 1997 Ford Aerostar | Owner's Manual - Page 248
free battery does not require additional water during its life of service. The vents are part of the cover and cannot be removed. For longer, trouble-free operation, keep the top of the battery clean and with distilled water. If the battery needs water often, have the charging system checked. 249 - 1997 Ford Aerostar | Owner's Manual - Page 249
Our Environment Ford Motor Company strongly recommends that used lead-acid batteries be returned to an authorized recycling facility for disposal. Battery recycling symbol Because your vehicle's engine is electronically controlled by a computer, some control conditions are maintained by power from - 1997 Ford Aerostar | Owner's Manual - Page 250
. To make reaching the wiper blades easy, simply turn the ignition to the ACC position and turn your wipers on. Wait for them to reach a vertical position and turn the ignition to the OFF position. Do not move the wipers manually. Manually moving the wipers across the windshield may damage them. 251 - 1997 Ford Aerostar | Owner's Manual - Page 251
distributed. u Make sure the weight of your load is evenly u Adjust tire pressure to recommended specifications found on the Safety Compliance Certification Label. anchored properly in the tire carrier without contacting functional parts such as brake tubes, fuel lines, exhaust pipes, etc. u Make - 1997 Ford Aerostar | Owner's Manual - Page 252
control. Driving at very high speeds for extended periods of time may result in damage to vehicle components. At least once a month, check the pressure in all your vehicle's tires, including the spare. Use an accurate tire pressure gauge. Check the tire pressure when tires are cold, after the - 1997 Ford Aerostar | Owner's Manual - Page 253
to the drivetrain of E-4WD Aerostars. Traction-Lok Rear Axle (If equipped) This axle provides added drive away traction on slippery surfaces, particularly when one or more wheels are on a surface with poor traction. RWARNING To avoid injury, never run the engine - 1997 Ford Aerostar | Owner's Manual - Page 254
that the tires wear unevenly, have them checked. In situations where the tires differ from front to rear (snow/traction), simply rotate using a side to side pattern. Tire rotation pattern After each rotation, adjust individual tire pressure as specified on the Safety Compliance Certification - 1997 Ford Aerostar | Owner's Manual - Page 255
tires if you drive often in the city and turn frequently around curbs. You can extend the life of your front tires by remounting them so the outside Your wheels and tires are match-mounted for improved ride. Before you begin to repair a tire, mark the wheel and tire so that they are properly aligned - 1997 Ford Aerostar | Owner's Manual - Page 256
tires, never mix radial, bias-belted, or bias-type tires. Use only the tire sizes that are listed on the tire pressure decal. Make sure that all tires and tread design (e.g. "All Terrain", etc.), as originally offered by Ford. RWARNING Do not replace your tires with "high performance" tires or - 1997 Ford Aerostar | Owner's Manual - Page 257
Tire identification chart RWARNING Use of aftermarket wheel assemblies may damage your vehicle or cause accidents resulting in serious injuries. 258 - 1997 Ford Aerostar | Owner's Manual - Page 258
Tire Matching See an authorized tire dealer for proper servicing procedures. Wheels and tires must be properly removed, THAT TIRE CHAINS ARE INSTALLED ON STEEL WHEELS ONLY. Be sure to remove wheel covers (if equipped) from steel rims before using tire chains to avoid scratches or damage. use - 1997 Ford Aerostar | Owner's Manual - Page 259
brake lines or fuel lines. Retighten the chains after driving 1/2 mile (0.8 km). Follow the chain manufacturer's instructions to your vehicle. carefully and avoid hard braking. u Tire chains may affect vehicle Fuel Tank after using them on snow and ice. Do not use the chains on dry roads. bumpers - 1997 Ford Aerostar | Owner's Manual - Page 260
you cannot open the fuel filler door, you must use the override cord located at the back of the left rear wheelhouse. (On extended versions the release lever is located in the stowage box.) The manual release cord is attached to a T handle marked FUEL FILLER DOOR RELEASE - MANUAL OVERRIDE. When you - 1997 Ford Aerostar | Owner's Manual - Page 261
Fuel filler door override handle Removing the fuel cap The proper instructions for removing the fuel cap are as follows: u Unscrew the fuel cap by exerting pressure on the plastic lock bar and rotating the fuel cap counterclockwise. hissing sound is heard. When the hissing sound stops, continue - 1997 Ford Aerostar | Owner's Manual - Page 262
cap to be sealed without overtightening. If you lose the fuel cap, replace it with an authorized Motorcraft or equivalent part. RWARNING If you do not use the proper fuel cap, the pressure in the fuel tank can damage the fuel system or cause it to work improperly in a collision. NOTE: If you replace - 1997 Ford Aerostar | Owner's Manual - Page 263
on non-California fuels. However, even though your engine will perform adequately on other gasolines, the performance of the emission control devices and systems may be adversely affected. Repair of damage caused by using a fuel that your vehicle was not designed for may not be covered by your - 1997 Ford Aerostar | Owner's Manual - Page 264
sometimes knocks lightly. However, if it knocks heavily under most driving conditions on the recommended octane fuel, see your dealer or a qualified service technician to prevent any engine damage. Fuel quality If you are experiencing starting, rough idle or hesitation problems, try a different - 1997 Ford Aerostar | Owner's Manual - Page 265
u Avoid breathing vapors while refueling. u If fuel is splashed on the skin, wash with soap and water. u If fuel is splashed in the eyes, remove contact lenses experience an adverse reaction. Filling the fuel tank RWARNING Do not overfill the fuel tank. The pressure in an overfilled tank may cause - 1997 Ford Aerostar | Owner's Manual - Page 266
following the instructions above under Removing the Fuel Cap in this chapter. Proceed to add fuel to the tank only if your vehicle is on level ground. Make sure that you pump unleaded fuel and put the nozzle all the way inside the fuel filler pipe. If you spill any fuel on the body of your vehicle - 1997 Ford Aerostar | Owner's Manual - Page 267
You may need to crank the engine several times before the fuel system starts to pump fuel from the tank to the engine. Fuel Economy Fuel economy is an estimate of the efficiency of your vehicle and can be calculated as Miles Per Gallon (MPG) or Liters Per 100 Kilometers (L/100K). Do not calculate - 1997 Ford Aerostar | Owner's Manual - Page 268
The following decrease fuel economy: u Lack of regular, scheduled maintenance u Excessive speed u Rapid acceleration u Driving with your foot on the brake u Sudden stops u Extended engine idling u Using speed control in hilly terrain u Extended use of the A/C, defroster, rear window defroster and - 1997 Ford Aerostar | Owner's Manual - Page 269
of oil pressure, the charge warning light, the check engine light, or the temperature warning light. These sometimes indicate that the emission system is not working properly. Do not make any unauthorized changes to your vehicle or engine. Changes that cause more unburned fuel to reach the exhaust - 1997 Ford Aerostar | Owner's Manual - Page 270
or its battery has just been serviced, the OBD II system is reset to a not ready for I/M testing condition. To prepare for I/M testing, the law specifies that additional mixed city and highway driving is required to complete the check of the OBD II system. The driving modes required to reach the - 1997 Ford Aerostar | Owner's Manual - Page 271
authorized service center can perform a detailed OBD II drive cycle as it would any other type of repair work. Lights and Bulb Replacement It is a good idea to check the operation of the following lights frequently: u headlamps u high-mount brakelamp u tail lamps u brakelamps u hazard flasher u - 1997 Ford Aerostar | Owner's Manual - Page 272
it with a new one. If a bulb is removed for an extended period of time, contaminants may enter the headlamp housing and affect its performance. Removing the headlamp bulb 1. 2. 3. 4. Make sure that the headlamp switch on the instrument panel is in the OFF position. Remove the screws that attach the - 1997 Ford Aerostar | Owner's Manual - Page 273
its socket by gently pulling it out without turning it. 6. Installing the headlamp bulb 1. With the flat side of the bulb's plastic base facing upward, insert the glass end of the bulb into the socket. You may need to turn the bulb left or right to line up the grooves in the plastic base with - 1997 Ford Aerostar | Owner's Manual - Page 274
2. 3. 4. Snap the retaining wire over both sides of the bulb and connect the electrical connector. Position the headlamp on the vehicle and install the four attaching screws. Turn the headlamps on and make sure that they work properly. If the headlamp - 1997 Ford Aerostar | Owner's Manual - Page 275
6. Apply brakes to confirm the brakelamp is functional after installing. Replacing the high-mount brakelamp bulb - liftgate models only Dual Rear Door Models To remove the brakelamp: 1. 2. 3. 4. 1. 2. 276 Remove the two screws from the surface of the lens. Pull the lens assembly out of the lamp - 1997 Ford Aerostar | Owner's Manual - Page 276
3. 4. Install the lens assembly into lamp. Install and tighten the two screws. Replacing the high-mount brakelamp bulb - dual rear door models only 277 - 1997 Ford Aerostar | Owner's Manual - Page 277
Bulb Specifications 278 - 1997 Ford Aerostar | Owner's Manual - Page 278
279 - 1997 Ford Aerostar | Owner's Manual - Page 279
in paint materials or workmanship and therefore is not covered by warranty. Ford, however, believes that continual improvement in customer satisfaction is a high priority. For this reason, Ford has authorized its dealers to repair, at no charge to the owner, the surfaces of new vehicles damaged by - 1997 Ford Aerostar | Owner's Manual - Page 280
and road oil remover. If rustproofing is not removed from plastic and rubber parts, it can cause deterioration. Cleaning the Wheels Wash the wheels with the same detergent you use to wash your vehicle's body. Do not use acid-based wheel cleaners, steel wool, abrasives, fuel, or strong detergents - 1997 Ford Aerostar | Owner's Manual - Page 281
if a power washer is used to clean the engine. The high pressure fluid could penetrate sealed parts and assemblies causing damage or malfunctions. u In order to avoid possible cracking of the engine block, do not spray a hot engine with cold water. u The alternator and air intake must be covered - 1997 Ford Aerostar | Owner's Manual - Page 282
plastic parts. For your convenience, the liner can be removed, machine-washed, and air-dried. Cleaning the Safety Belts Clean the safety belts with dye the belt webbing because this may weaken it. Vehicle Storage Maintenance Tips If you plan on storing your vehicle for an extended period of time - 1997 Ford Aerostar | Owner's Manual - Page 283
the gears while the engine is running. until it reaches normal operating temperature. u With your foot on the brake, shift through all Fuel system u Fill fuel tank with high-quality unleaded fuel until the first automatic shutoff of the fuel pump nozzle. NOTE: During extended periods of vehicle - 1997 Ford Aerostar | Owner's Manual - Page 284
fuel system will protect the fuel system's inner surfaces from corrosion. Follow the instructions packaged with the product. Cooling system u Protect against freezing temperatures. Battery u Check and recharge as necessary. u Keep connections clean and covered with a light coat of grease. Brakes - 1997 Ford Aerostar | Owner's Manual - Page 285
Ford Accessories for Your Vehicle Ford has many fine products available from your dealer to clean your vehicle and protect its finishes. For best results, use the following, or products of equivalent quality: 286 - 1997 Ford Aerostar | Owner's Manual - Page 286
vehicle. In addition, each accessory is made from high quality materials and meets or exceeds Ford's rigid engineering and safety specifications. That is why Ford brand accessories are warranted for up to 12 months or 12,000 miles (20,000 km), whichever comes first. See your dealer for complete - 1997 Ford Aerostar | Owner's Manual - Page 287
288 - 1997 Ford Aerostar | Owner's Manual - Page 288
or rear axle (GVWR, GAWR as shown on the Safety Compliance Certification Label). Consult your dealer for specific weight information. NOTE: The Federal Communications Commission (FCC) or the Canadian Radio Telecommunications Commission (CRTC) regulates the use of mobile communications systems - such - 1997 Ford Aerostar | Owner's Manual - Page 289
band [CB] transceivers, garage door openers, and other transmitters whose power output is 5 watts or less will not ordinarily affect your vehicle's operation.) NOTE: Because we have no control over the installation, design, or manufacture of such systems, Ford cannot assume responsibility for any - 1997 Ford Aerostar | Owner's Manual - Page 290
291 - 1997 Ford Aerostar | Owner's Manual - Page 291
Capacities and Specifications Refill Capacities, Motorcraft Parts, and Lubricant Specifications Motorcraft Parts 293 - 1997 Ford Aerostar | Owner's Manual - Page 292
Fluid Specifications and Capacities 294 - 1997 Ford Aerostar | Owner's Manual - Page 293
295 - 1997 Ford Aerostar | Owner's Manual - Page 294
Lubricant Specifications 296 - 1997 Ford Aerostar | Owner's Manual - Page 295
Engine Compartment Your vehicle has one of the following types of engines: u A 3.0 Liter SEFI, V-6 engine or u A 4.0 Liter SEFI, V-6 engine. The following pages show diagrams of each engine type and where to find items that you should regularly service. 297 - 1997 Ford Aerostar | Owner's Manual - Page 296
3.0L engine compartment service points 298 - 1997 Ford Aerostar | Owner's Manual - Page 297
4.0L engine compartment service points 299 - 1997 Ford Aerostar | Owner's Manual - Page 298
Ford Motor Company about your vehicle. The Vehicle Identification Number is attached to your vehicle in the following places: u on the metal tag attached to the top of the instrument panel on the driver's side also contains Gross Vehicle Weight Rating and Gross Axle Weight Ratings, wheel and tire - 1997 Ford Aerostar | Owner's Manual - Page 299
, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at - 1997 Ford Aerostar | Owner's Manual - Page 300
Customer Assistance Roadside Assistance Ford Motor Company has set up a 24-hour, seven-day-a-week hotline with trained operators who put you in touch with the help you need if you experience a problem with your vehicle. This complimentary service is provided to you throughout your warranty period of - 1997 Ford Aerostar | Owner's Manual - Page 301
reimburse the reasonable cost. To obtain information about reimbursement call 1-800-241-FORD (in Canada call 1-800-665-2006). If You Have a Service Problem Ford Motor Company has authorized Ford and Lincoln-Mercury dealerships that can service your vehicle for you. This chapter tells you how to get - 1997 Ford Aerostar | Owner's Manual - Page 302
from home when your vehicle needs to be serviced, or if you need more help than the dealer gave you, contact the Ford Customer Assistance Center to find an authorized dealership your vehicle u the date purchased u the current mileage on your vehicle u your Vehicle Identification Number (VIN) 305 - 1997 Ford Aerostar | Owner's Manual - Page 303
, modify procedures and/or to discontinue this service without notice and without incurring obligations. What Kinds of Cases Does the Board Review? The Board reviews all warranty performance complaints on Ford, Mercury and Lincoln cars and Ford and Mercury light trucks under the new vehicle limited - 1997 Ford Aerostar | Owner's Manual - Page 304
u a non-Ford dealership u a vehicle sales transaction u request for reimbursement of consequential expenses. Expenses incidental to the warranty complaint being reviewed are eligible for consideration. warranty u items not covered by the new vehicle limited u items covered by a service contract - 1997 Ford Aerostar | Owner's Manual - Page 305
, model, and Vehicle u the date of repair(s) and mileage at the time u the current mileage u the name of the dealer who sold or serviced the vehicle u a brief description of your unresolved concern u a brief summary of the action taken with the dealer and Ford Motor Company u the names (if known - 1997 Ford Aerostar | Owner's Manual - Page 306
receiving the consumer application form. After your case is reviewed, the Board mails you a decision letter. The Board also provides a form on which to accept or reject the Board's decision. The decisions of the Board are binding on the dealer and Ford, but not on consumers who may elect to pursue - 1997 Ford Aerostar | Owner's Manual - Page 307
the Canadian Motor Vehicle Arbitration Plan (CAMVAP). In many areas of Canada, CAMVAP will help resolve the problem and, if necessary, will arrange for the matter to be arbitrated. Ford of Canada Customer Assistance If you live in Canada and have any questions or concerns that the dealership - 1997 Ford Aerostar | Owner's Manual - Page 308
environment. These impartial Arbitrators review the positions of the parties, make decisions and, where appropriate, render awards to resolve disputes. CAMVAP decisions are fast, fair and final as the arbitrator's award is binding on both you and Ford of Canada. CAMVAP services are available in all - 1997 Ford Aerostar | Owner's Manual - Page 309
to make sure local regulations do not prevent you owner relations office before you leave the U.S. or Canada. Use of leaded fuel in your vehicle without a proper conversion may damage the effectiveness of your emissions control system and may cause engine knocking or serious engine damage. Ford - 1997 Ford Aerostar | Owner's Manual - Page 310
If you are in other foreign countries, contact the nearest Ford dealership. If the dealership cannot help you, they can direct you to the appropriate Ford affiliate office. If you buy your vehicle in North America and then relocate outside of the U.S. or Canada, register your Vehicle Identification - 1997 Ford Aerostar | Owner's Manual - Page 311
-built vehicle. In addition, each accessory is made from high quality materials and meets or exceeds Ford's rigid engineering and safety specifications. That is why Ford brand accessories are warranted for up to 3 years or 36,000 miles (60,000 km), whichever comes first. See your dealer for complete - 1997 Ford Aerostar | Owner's Manual - Page 312
258 - 1997 Ford Aerostar | Owner's Manual - Page 313
or rear axle (GVWR, GAWR as shown on the Safety Compliance Certification Label). Consult your dealer for specific weight information. NOTE: The Federal Communications Commission (FCC) or the Canadian Radio Telecommunications Commission (CRTC) regulates the use of mobile communications systems - such - 1997 Ford Aerostar | Owner's Manual - Page 314
band [CB] transceivers, garage door openers, and other transmitters whose power output is 5 watts or less will not ordinarily affect your vehicle's operation.) NOTE: Because we have no control over the installation, design, or manufacture of such systems, Ford cannot assume responsibility for any - 1997 Ford Aerostar | Owner's Manual - Page 315
262 - 1997 Ford Aerostar | Owner's Manual - Page 316
263 - 1997 Ford Aerostar | Owner's Manual - Page 317
264 - 1997 Ford Aerostar | Owner's Manual - Page 318
327 - 1997 Ford Aerostar | Owner's Manual - Page 319
Front exterior view 328 - 1997 Ford Aerostar | Owner's Manual - Page 320
Rear exterior view 329 - 1997 Ford Aerostar | Owner's Manual - Page 321
Entrance view 330 - 1997 Ford Aerostar | Owner's Manual - Page 322
Driver's door 331 - 1997 Ford Aerostar | Owner's Manual - Page 323
Instrument panel 332 - 1997 Ford Aerostar | Owner's Manual - Page 324
Instrument cluster 333 - 1997 Ford Aerostar | Owner's Manual - Page 325
Rear cargo area (extended length wagon shown) 334 - 1997 Ford Aerostar | Owner's Manual - Page 326
A Accessory position on the ignition . . Additives, engine oil ...Air bag supplemental restraint system and child safety seats ...description ...driver air bag ...indicator light ...operation ...passenger air bag ...service and information labels ...tone generator ...Air cleaner filter location - 1997 Ford Aerostar | Owner's Manual - Page 327
...charging system warning light . disconnecting ...how to service ...jumping a disabled battery...maintenance-free ...proper disposal, recycling ...replacement, specifications ...servicing ...voltage gauge...when storing your vehicle ...Brake fluid brake warning light ...checking and adding - 1997 Ford Aerostar | Owner's Manual - Page 328
. master cylinder ...new brake linings...noise ...parking ...power braking ...rear anti-lock ...servicing ...stopping distances ...trailer ...when storing your vehicle . Brake-shift interlock ...Break-in period ...Brights (high beams) ...Built-in child seat cleaning ...operation ...Bulbs, replacing - 1997 Ford Aerostar | Owner's Manual - Page 329
in ignition ...safety belt ...Circuit breakers checking and replacing ...see also fuses ...Cleaning your vehicle built-in child seat ...CD player and discs...chrome and aluminum parts ...engine compartment...exterior ...exterior lamps ...fabric ...headlamps ...instrument panel ...instrument panel - 1997 Ford Aerostar | Owner's Manual - Page 330
starting...Combination lap and shoulder belts . Compact disc player (see Electronic sound system) ...Compact disc radio (see Electronic sound system) ...Console, description ...Controls, mirrors ...Convenience kit in cargo area ...Coolant (see Engine coolant) checking and adding ...drain and flush - 1997 Ford Aerostar | Owner's Manual - Page 331
D Daytime running light system ...Defects, reporting ...Defrost, rear window ...Dipstick automatic transmission fluid ...engine oil ...power steering fluid...Disabled vehicle (see Towing) ...Dispute Settlement Board ...Doors door ajar warning light ...lubricant specifications...Driveline universal - 1997 Ford Aerostar | Owner's Manual - Page 332
Emergency brake (parking brake) . Emission control system catalytic converter ...emissions warranty ...Engine check engine warning light . . does not start ...fuel injected engine, starting . . fuel pump shut-off switch ...preparing to start ...refill capacities ...service points ...starting ... - 1997 Ford Aerostar | Owner's Manual - Page 333
Engine oil changing oil and oil filter checking and adding . . dipstick ...disposal ...engine oil pressure gauge filter, specifications ...refill capacities ...specifications ...synthetic oil ..."break-in" oils ...viscosity ...Entry system, illuminated . Exhaust fumes ...Extended Service Plan, Ford - 1997 Ford Aerostar | Owner's Manual - Page 334
vehicle...treating emergencies ...Fuel cap ...removing ...replacing...Fuel filler door override, manual ...remote release ...Fuel filter, specifications ...Fuel gauge ...Fuel pump shut-off switch engine does not start ...starting after a collision ...Fuse panels...Fuses charts ...circuit breakers - 1997 Ford Aerostar | Owner's Manual - Page 335
(see Fuel cap) ...Gas mileage (see Fuel economy) ...Gasohol ...Gasoline (see Fuel)...Gauges, Mechanical battery voltage gauge ...charging system gauge ...engine coolant temperature gauge . engine oil pressure gauge ...fuel gauge ...odometer ...speedometer ...trip odometer ...GAWR (Gross Axle Weight - 1997 Ford Aerostar | Owner's Manual - Page 336
conditioning system rear seat controls ...standard heater system ...High beams indicator light ...operation ...High-mount brakelamp, description. . High-mount brakelamp:location ...Hitch ...Hood latch location ...lubrication specifications...release lever ...working under the hood ...Hoses, checking - 1997 Ford Aerostar | Owner's Manual - Page 337
...headlamps ...high-mount brakelamp ...illuminated entry system...interior lamps...replacing bulbs ...trailer ...Lane change indicator (see Turn Lap belts ...Lights, warning and indicator air bag ...brake ...charging system...check engine ...door ajar ...346 Index ...signal) ... . . 272 ...72 - 1997 Ford Aerostar | Owner's Manual - Page 338
(see Servicing) ...Manual transmission fluid capacities ...lubricant specifications ...Master cylinder, brakes ...Methanol in fuel ...Mileage, calculating fuel economy . . Mirrors dual electric remote control ...rearview ...side view mirrors ...side view mirrors (power) ...Motorcraft parts - 1997 Ford Aerostar | Owner's Manual - Page 339
50 . 173 . 312 P Parking brake operation ...warning light ...Parts (see Motorcraft Parts) . . PCV valve, specifications ...Power door locks ...Power features door locks ...lumbar support ...mirrors...windows ...Power steering dipstick ...driving with power steering fluid, checking and adding. fluid - 1997 Ford Aerostar | Owner's Manual - Page 340
R Radio (see Electronic sound systems) . . Rear anti-lock brakes ...description ...Rear axle lubricant specification ...refill capacity...traction lok...Rear climate control system ...Rear window ...defroster ...Refill capacities for fluids ...Regulations, National Highway Traffic Safety - 1997 Ford Aerostar | Owner's Manual - Page 341
upholstery ...lumbar support ...quick release rear captain's chair . reclining the seat ...seatback release ...seat/bed conversion ...Serial number (VIN) ...Service concerns ...Servicing your vehicle precautions when servicing ...servicing when you tow ...Shift-lock system ...Shift positions (see - 1997 Ford Aerostar | Owner's Manual - Page 342
a warm engine ...starting your vehicle if the battery is disabled ...Steering, power ...Steering wheel locking ...tilting ...Storage compartments center console ...underseat storage drawer ...Storing your vehicle ...Supplemental air bag readiness light Supplemental Restraint System (SRS) . 108 - 1997 Ford Aerostar | Owner's Manual - Page 343
(see Child restraints) ...139 Tilt steering wheel...79 Tires changing ...209 checking the pressure ...252 cleaning ...281 inspection and 254 Traction-lok rear axle ...177, 254 Trailer towing calculating maximum trailer weight ...187 safety chains ...194 trailer brakes ...195 trailer lamps - 1997 Ford Aerostar | Owner's Manual - Page 344
Transmission automatic operation ...fluid, checking and adding (automatic) ...fluid, refill capacities ...lubricant specifications . . Trip odometer ...Tune-up specifications (VECI) Turn signal indicator lights ...lever ... ... 170 . 247 . 294 . 296 . . 20 . 271 75 75 ... U Used engine oil, - 1997 Ford Aerostar | Owner's Manual - Page 345
W Warm engine, starting ...Warning chimes headlamps on...key in ignition ...safety belt ...Warning lights (see Lights) ...Warranties basic ...Canada...radio...Warranty Information Booklet ...Washer fluid ...Weight limits (GAWR, GVWR) ...Wheel and tire matching ...Wheel bearings, lubricant - 1997 Ford Aerostar | Owner's Manual - Page 346
Windshield, washing ...Windshield washer fluid and wipers checking and replacing wiper blades operation ...reservoir ...specifications ...variable interval wipers ...Windshield wipers and washer ...Wrecker towing ... ... 76 . . 251 ...76 . . 238 239, 296 ...76 ...76 . . 226 Index 355 - 1997 Ford Aerostar | Owner's Manual - Page 347
Service Station Information 356
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