Hayward TriStar VS TriStar VS Manual

Hayward TriStar VS Manual

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  • Hayward TriStar VS | TriStar VS Manual - Page 1
    TriStar® VS Owner's Manual IS3200VSP Rev-C Models SP3200VSP, SP3200VSPND TriStar VS Variable Speed Pump Hayward's TriStar VS variable speed pump delivers incredible energy savings via its advanced hydraulic design combined with a totally enclosed, permanent magnet motor. TriStar VS is easily
  • Hayward TriStar VS | TriStar VS Manual - Page 2
    Clean 25 6.12. Remote Stop 26 7. Maintenance...26 8. Storage / Winterization ...26 8.1. Storing Pump For Winterization 26 9. Shaft Seal Change Instructions ...27 9.1. Removing the Motor Assembly 27 Page 2 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
  • Hayward TriStar VS | TriStar VS Manual - Page 3
    10. Replacement Parts ...28 10.1. Parts Diagram 28 10.2. Parts Listing 29 11. Troubleshooting...30 11.1. General Problems 30 11.2. Error Messages 32 12. Warranty...33 13. Product Registration...33 Page 3 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
  • Hayward TriStar VS | TriStar VS Manual - Page 4
    NON-HAYWARD REPLACEMENT PARTS VOIDS WARRANTY. ATTENTION INSTALLER - THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION, OPERATION, AND SAFE USE OF THIS VARIABLE SPEED PUMP THAT MUST BE FURNISHED TO THE END USER OF THIS PRODUCT. FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD RESULT
  • Hayward TriStar VS | TriStar VS Manual - Page 5
    pump. Disconnect the pump and have the problem corrected by a qualified service representative before using. WARNING - Failure to bond pump to pool structure will increase risk for electrocution and could result in injury or death. To reduce the risk of electric shock, see installation instructions
  • Hayward TriStar VS | TriStar VS Manual - Page 6
    at least 20 minutes prior to maintenance to minimize the risk for burns. WARNING - Failure to install according to defined instructions may result in severe personal injury or death. Page 6 of 36 SAVE THESE INSTRUCTIONS USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
  • Hayward TriStar VS | TriStar VS Manual - Page 7
    installation and operation of the Hayward TriStar VS Variable Speed Pump. The instructions in this manual MUST be followed precisely. 2.2. speed and timer functions (SP3200VSP only) For enhanced pool management, can be controlled by Hayward (SP3200VSPND only) or third party (SP3200VSP only) pool
  • Hayward TriStar VS | TriStar VS Manual - Page 8
    Overview The energy consumed by a pool pump is measured in terms of Watts (W) or Kilowatts (kW). The TriStar VS Variable Speed Pump displays power consumption in Watts. Given this information, you can determine the cost of operating the pump: Power consumption of pump X Cost of electricity = Cost of
  • Hayward TriStar VS | TriStar VS Manual - Page 9
    , use the fewest possible fittings. Avoid fittings that could cause an air trap. Pool and spa fittings MUST conform to the International Association of Plumbing and Mechanical Officials (IAPMO) standards. Page 9 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
  • Hayward TriStar VS | TriStar VS Manual - Page 10
    add their amp loads before calculating wire and circuit breaker sizes. Use the circuit breaker as the master On-Off switch. 2. If the TriStar VS pump is being used to replace an existing pump that was controlled by a separate mechanical time clock, the TriStar VS pump should be connected directly to
  • Hayward TriStar VS | TriStar VS Manual - Page 11
    the TriStar VS pump is operating at an appropriate flow rate to operate the other equipment, as defined by the timers set in the Timer Menu. See section 6.7 4.10. Remote Control Wiring/Operation TriStar VS can be controlled in a wide variety of ways as described below: 1. TriStar VS (SP3200VSP) can
  • Hayward TriStar VS | TriStar VS Manual - Page 12
    in the Wall Mounted Digital Control Interface Wiring diagram shown in section 5.2 to the motor diagrams illustrate the interface wall mounting procedure. Figure 4.12-1: Removing the Digital Control Interface for Wall Mounting Page 12 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump
  • Hayward TriStar VS | TriStar VS Manual - Page 13
    Figure 4.12-2: Removing the Interface Mounting Plate to access the Drive wiring compartment Figure 4.12-3: Adding the Blank Cover Page 13 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
  • Hayward TriStar VS | TriStar VS Manual - Page 14
    shown in the Hayward Pro Logic Control Wiring diagram. See section 5.4. 8. If the pump will be controlled using relay contacts from an external control (SP3200VSP only), connect the digital input terminals to the relay contacts as shown in the External Relay Speed Control Wiring diagram. See section
  • Hayward TriStar VS | TriStar VS Manual - Page 15
    block connectors for wiring connection to interface and motor drive PCB's taking care to note the wire colors and corresponding numbers next to the connectors. SW200 DIP switch #1 and #2 must be "ON". Page 15 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
  • Hayward TriStar VS | TriStar VS Manual - Page 16
    (12/24VDC +/-20%). SW200 DIP switch #1 and #2 must be "ON". The TriStar VS pump can be controlled from third party pool controls as well as Hayward controls that are not software compatible using relay contacts to select the speeds set in the Timer Menu (see section 6.7). In addition to this section
  • Hayward TriStar VS | TriStar VS Manual - Page 17
    Pro Logic Control Wiring (For remote control of pump speed) Note: For software compatible Hayward Pro Logic controls only Figure 5.4-1 The TriStar VS pump can communicate with and be controlled by the Hayward Pro Logic pool control (SP3200VSPND only). The ProLogic must have a minimum software
  • Hayward TriStar VS | TriStar VS Manual - Page 18
    water pressure has been released, using the filter manual air relief valve, before removing pump strainer cover. WARNING - All suction and discharge valves pump system. Failure to do so could result in severe personal injury. Page 18 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump
  • Hayward TriStar VS | TriStar VS Manual - Page 19
    horizontal length of suction pipe. If pump does NOT prime within 10 minutes, stop motor and determine cause. Be sure all suction and discharge valves are open when pump is running. See Troubleshooting Guide. Page 19 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
  • Hayward TriStar VS | TriStar VS Manual - Page 20
    the pump is stopped, the red LED beside the button will illuminate to indicate that the pump has been stopped. 5. Quick Clean: QUICK CLEAN is a mode intended for use when the pool will be cleaned with a suction side vacuum. Page 20 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump
  • Hayward TriStar VS | TriStar VS Manual - Page 21
    startup After plumbing and wiring are complete, the variable speed drive must be configured prior to use. When power is applied to the drive for the first time, the following informational screens are displayed. Screen Comments 1. Hayward Variable Speed Pump 2. Thursday 1:27p 1725rpm 380
  • Hayward TriStar VS | TriStar VS Manual - Page 22
    , the pump will prime and then run at the MAX allowed speed setting for 8 hours. Low temperature operation is not active when the pump is being remotely controlled. Low temperature operation is NOT intended to protect the Page 22 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump
  • Hayward TriStar VS | TriStar VS Manual - Page 23
    pump, system plumbing, or pool from freezing. If Low Temp Operation is disabled, the to Relay Control, the speed for Timer 1 may be set to 0 rpm to allow the pump to be stopped without having to remove power. Page 23 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
  • Hayward TriStar VS | TriStar VS Manual - Page 24
    4. Speed 1 Speed 1725 (600-3450rpm) +- Use to set motor speed for displayed speed Move to next menu item Note: Preset Speed settings can also be quickly updated without entering the Speeds Menu . Page 24 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
  • Hayward TriStar VS | TriStar VS Manual - Page 25
    is running. Quick Clean mode runs at the MAX allowed speed and expires after 60 min, and it may be cancelled early by pressing the Stop/Resume button, at which time the pump would return to normal operation. Page 25 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
  • Hayward TriStar VS | TriStar VS Manual - Page 26
    3. Disconnect pump from mounting pad, wiring (after power has been turned OFF), and piping. 4. Once the pump is fully drained of water, re-install the strainer cover and drain plugs. Store pump in a dry area. Page 26 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev
  • Hayward TriStar VS | TriStar VS Manual - Page 27
    instructions may result in injury.  WARNING - To reduce risk of injury, do not permit children to use this product.  Disconnect all electrical power service to pump or socket. Remove the motor support bracket (item #20) from HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
  • Hayward TriStar VS | TriStar VS Manual - Page 28
    #3), being careful not to disturb the diffuser gasket (item 8) 15. Fasten assembly to pump/strainer housing (item #3) using the six (6) 5/16" x 2" bolts (item # Parts 10.1. Parts Diagram Figure 10.1-1 Page 28 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
  • Hayward TriStar VS | TriStar VS Manual - Page 29
    of Pentair Aquatic Systems, which is used herein for identification purposes only. This is a retrofit base for existing WHISPERFLO pump installations. Pentair Aquatic Systems is not affiliated with Hayward Pool Products. Page 29 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump
  • Hayward TriStar VS | TriStar VS Manual - Page 30
    . Troubleshooting 11.1. General Problems  Motor Will NOT Start: 1. Make sure the terminal board connections agree with the wiring diagram on the pump data plate label. 2. Be sure the pump is wired for the available field supply voltage (230VAC). 3. Check for and correct any improper or loose wiring
  • Hayward TriStar VS | TriStar VS Manual - Page 31
    diagram on the pump data plate label. 2. Check for and correct any improper or loose wiring connections. 3. Install noise filter (from home automation/power line communication equipment vendor) to prevent equipment interference. Page 31 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS
  • Hayward TriStar VS | TriStar VS Manual - Page 32
    . Indicates that there are communication problems inside the motor drive, and pump after the error has occurred. Under certain circumstances, the "Drive overload" error can only be reset by cycling power applied to the pump. Page 32 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump
  • Hayward TriStar VS | TriStar VS Manual - Page 33
    12. Warranty 13. Product Registration DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL *Retain this Warranty Certificate in a safe and convenient location for your records Page 33 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP
  • Hayward TriStar VS | TriStar VS Manual - Page 34
    THIS PAGE INTENTIONALLY LEFT BLANK Page 34 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
  • Hayward TriStar VS | TriStar VS Manual - Page 35
    THIS PAGE INTENTIONALLY LEFT BLANK Page 35 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
  • Hayward TriStar VS | TriStar VS Manual - Page 36
    and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there installation or register online. TriStar® VS Pump Warranty Card Registration Please Print Clearly: Years Pool has been in service First Name Last Name 1
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IS3200VSP Rev-C
Hayward Pool Products
620 Division St, Elizabeth, NJ 07201
Phone: (908) 351-5400
www.haywardpool.com
TriStar
®
VS
Owner’s Manual
Models
SP3200VSP, SP3200VSPND
TriStar VS Variable Speed Pump
Hayward’s TriStar VS variable speed pump delivers incredible energy savings via its advanced hydraulic
design combined with a totally enclosed, permanent magnet motor.
TriStar VS is easily installed either
as a programmable stand-alone pump or with a Hayward or third party controller and features an easy-
to-use digital control interface that can be mounted in four different positions on the pump or removed
and mounted on the wall for total user convenience.
NOTE -
To prevent potential injury and to avoid unnecessary service calls, read this manual carefully and
completely.
SAVE THIS INSTRUCTION MANUAL