Lexmark 2030 Color Jetprinter Service Manual

Lexmark 2030 Color Jetprinter Manual

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  • Lexmark 2030 Color Jetprinter | Service Manual - Page 1
    Lexmark 2030 Color Jetprinter™ 4091-001 • Table of Contents • Start Diagnostics • Safety and Notices • Trademarks • Index • Manuals Menu Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other countries.
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 2
    and/or other countries. Color Jetprinter is a trademark of Lexmark International, Inc. Other trademarks are the property of their respective owners. © Copyright Lexmark International, Inc. 1996, 1997. All Rights Reserved. UNITED STATES GOVERNMENT RESTRICTED RIGHTS This software and documentation are
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 3
    Information 2-1 Start 2-1 Symptom Tables 2-1 Service Checks 2-3 Carrier Transport Service Check 2-3 Envelope Feed Service Check 2-4 Maintenance Station Service Check 2-5 Paper Feed Service Check 2-6 Paper Path Service Check 2-8 Power Service Check 2-9 Diagnostic Aids 3-1 Test Page
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 4
    4091-001 Removal Procedures (continued) Rear Cover Removal 4-9 Sheet Feeder Removal 4-9 Small Feed Roll Assembly Removal 4-9 Small Feed Roll Bracket Assembly Removal 4-10 System Board Removal 4-11 Connector Locations 5-1 System Board Connectors 5-1 Preventive Maintenance 6-1 Lubrication
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 5
    , and service checks used to isolate failing field replaceable units (FRUs). 3. Diagnostic Aids contains tests and checks used to locate or repeat symptoms of printer problems. 4. Repair Information provides instructions for making printer adjustments and removing and installing FRUs. 5. Connector
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 6
    4091-001 Sicherheitshinweise • Die Wartungsinformationen für dieses Produkt wurden zur Verwendung durch einen Wartungsfachmann entwickelt und sollten nicht von anderen benützt werden. • Zusätzliches Risiko eines elektrischen Schlags und körperlicher Verletzung existiert während des
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 7
    seguridad de algunas partes quizá no siempre puedan ser reconocidas a simple vista. Por lo tanto, las partes de reemplazo deben poseer características id af andre. • Risikoen for elektrisk stød øges under demontering og service af dette produkt, hvorfor der bør tages de nødvendige forholdsregler. •
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 8
    4091-001 Chinese Safety Information Korean Safety Information viii
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 9
    supply items. A single printhead provides three colors and composite black printing. The printer also supports a black print cartridge and provides 600 X 300 dpi edge definition for professional quality text image and graphics printing. The Lexmark 2030 Color Jetprinter is a host (PC) based printer
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 10
    Unit High Voltage Power Supply Low Voltage Power Supply Original Equipment Manufacturer Volts alternating current Volts direct current Zero Insertion Force Unique Tools Required for Service Parallel Wrap Plug P/N 1319128 1-2
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 11
    • No carrier movement • Slow carrier movement • Carrier stops • Carrier slams side frame Action Go to the "Carrier Transport Service Check" on page 2-3. Maintenance Station Problems Symptom Maintenance station: • Fails to cap the printheads • Fails to clean the printheads Action Go to the
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 12
    operate Print Quality Problems Action Go to the "Power Service Check" on page 2-9. Symptom • Voids in characters • Light print • Prints off the page • Fuzzy print • Carrier moves but no print • Printhead drys prematurely • Colors print incorrectly • Vertical alignment off • Ink smearing • Vertical
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 13
    Service Checks Carrier Transport Service or short in the motor. • An open or short in the motor driver on the system board. • A bind in the carrier transport mechanism. CN6-4 If the readings are incorrect, replace the motor. 3 Carrier Guide Rod Clean the carrier rod. Note: Lubricate the rod and the
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 14
    with the maintenance station can cause carrier movement problems at the right margin. Go to the "Maintenance Station Service Check" on page 2-5. Envelope Feed Service Check FRU 1 Envelope Guide Action Be sure the envelope guide has been turned to the envelope load position. Be sure the envelope
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 15
    4091-001 Maintenance Station Service Check The maintenance station has two functions: 1. Cleans the printhead nozzles during the print operation. 2. Seals the printhead when it is not being used to
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 16
    Check If your machine does not have paper jam problems, continue with the service check. If your machine does have a paper jam problem, examine it for the following before you begin the service check: • Check the entire paper path for obstructions. • Be sure there is not too much paper in the
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 17
    motor or a motor that fails to turn, can be caused by: • An open or short in the motor • An open or short in the motor driver on the system board • A bind in the paper feed mechanism 3 Drive Train Assembly 4 Auto Sheet Feeder 5 Mid Frame Asm 6 End-of-Forms Flag and Spring
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 18
    Check Examine the machine for the following before you begin this service check: • Check the entire paper path for obstructions. • Be sure the correct type of paper is being used. • Be sure the printer is installed on a flat surface. FRU Action 1 Large and Small Feed Rollers Check for wear
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 19
    4091-001 Power Service Check FRU Action 1 External Power Supply Disconnect the power supply from the DC/DC converter. Plug the external power supply into an outlet. Check for +
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 20
    Be sure the machine contains good print cartridges. Cross contamination of color inks results in incorrect colors printed, as when green prints for yellow, (when yellow and blue are mixed in the print cartridge). This problem resolves quickly as the print cartridge is used. If cross contamination
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 21
    "Maintenance Station Service Check" on page 2-5, then return to this check. Ink smudging and smearing can be caused by paper problems or problems in the can be caused by problems in the carrier transport area. Check the following: • Carrier transport belt for wear. • Carrier guide rod for wear or
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 22
    4091-001 3. Diagnostic Aids Test Page This test prints the test page. To run a complete test page of black and color patterns, be sure the print cartridges are in good condition. To enter the test: Move the carrier to the far left, before turning the printer
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 23
    discharge (ESD). To prevent damage to ESD-sensitive parts, follow the instructions below in addition to all the usual precautions, such as turning off original shipping container (a special "ESD bag") until you are ready to install the part into the machine. • Make the least-possible movements with
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 24
    4091-001 Adjustments The user is directed, in the Printer Control program, to perform the bidirectional alignment adjustments after replacing a print cartridge. Removal Procedures The following procedures are arranged according to the name of the printer part discussed. CAUTION: Unplug the power
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 25
    4091-001 Access Cover Removal 1. Open the access cover. 2. Push the mounting tabs toward the center of the machine. 3. Remove the access cover. Base Assembly Removal 1. Remove the front cover. 2. Remove the rear cover. 3. Remove the sheet feeder. 4. Disconnect the DC/DC converter connector at the
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 26
    the carrier frame assembly off the base assembly. 10. To replace the carrier frame, remove all associated parts from the old carrier frame and install them on the new carrier frame. Carrier Home Sensor Removal 1. Remove the front cover. 2. Remove the rear cover. 3. Disconnect the sensor cable from
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 27
    4091-001 Carrier Transport Motor Removal 1. Remove the front cover. 2. Remove the rear cover. 3. Disconnect the carrier transport motor connector from the system board. 4. Remove the belt from the carrier transport motor pulley. 5. Remove the two screws securing the carrier transport motor to the
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 28
    4091-001 Front Cover Removal 1. Turn the printer over to expose the base. Remove the two cover mounting screws [A] from the front cover. When reassembling, do not overtighten these screws as they will break. Replacement screws can be found in parts packet 11B5600. 2. Slide the cover upward and off
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 29
    4091-001 Large Feed Roll Removal 1. Remove the front cover. 2. Remove the rear cover. 3. Remove the sheet feeder. 4. Remove the base assembly. 5. Remove the system board. 6. Remove the printhead carrier assembly. 7. Remove the small feed roll assemblies. 8. Remove the small feed roll bracket
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 30
    the cable retainer from the carrier frame. 6. Remove the retainer spring from the left end of the carrier guide rod. 7. Remove the screw from the right end of the carrier guide rod. 8. Slide the carrier guide rod out the left side of the machine. 9. Remove the belt from the back of the carrier
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 31
    4091-001 Rear Cover Removal 1. Remove the screws from the bottom assembly. 2. Remove the front cover. 3. Pry upward on the two rear cover latches. 4. Work the tabs of the rear cover free from the base assembly. 5. To reassemble, place the cover over the tabs in the base assembly and press toward the
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 32
    4091-001 Small Feed Roll Bracket Assembly Removal 1. Remove the front cover. 2. Remove the rear cover. 3. Remove the sheet feeder. 4. Remove the system board. 5. Remove the four small feed roller springs from the carrier frame. 6. Push down on each of the small feed roll assemblies to remove them
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 33
    4091-001 System Board Removal 1. Remove the front cover. 2. Remove the rear cover. 3. Unlock the four printhead cable connectors and disconnect the printhead cables from the system board. 4. Disconnect the other cables from the system board. 5. Remove the three screws securing the system board to
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 34
    4091-001 5. Connector Locations System Board Connectors Connector Locations 5-1
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 35
    4091-001 Connector CN1 CN2 CN3 CN4 CN5 CN6 CN7 CN8 CN9 PH1 U13 JP1 Connector Names Printhead Cable 1 Printhead Cable 2 Printhead Cable 3 Printhead Cable 4 Home Position Sensor Carrier Transport Motor Paper Feed Motor DC/DC Converter Parallel Port EOF Sensor Code Module Jumper Connector Locations
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 36
    contains the lubrication specifications. Follow these recommendations to prevent problems and maintain optimum performance. Lubrication Specifications Lubricate only when parts carrier to carrier frame engagement. • The carrier guide rod, and carrier guide rod bearings. Preventive Maintenance 6-1
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 37
    4091-001 7. Parts Catalog How to Use This Parts Catalog • SIMILAR ASSEMBLIES: If two assemblies contain a majority of identical parts, they are broken down on the same list. Common parts are shown by one index number. Parts peculiar to one or the other of the assemblies are listed separately and
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 38
    4091-001 Assembly 1: Covers 7-2
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 39
    4091-001 AsmIndex 1 -1 2 3 4 5 N/S Part Number 11B5580 11B5600 11B5581 11B5582 11B5583 7347859 Units 1 2 1 1 1 1 Description Base Assembly Front Cover Mounting Screws (PP) Cover, Front Assembly Cover, Rear Assembly Cover, Access Assembly Replaceable Package B/M - Includes: (Carton, Cushion Set,
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 40
    4091-001 Assembly 2: Paper Feed / Carrier Transport / Maintenance 7-4
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 41
    1 11B5589 1 11B5590 1 11A5444 1 11B5600 5 11B5588 1 11B5597 1 11B5600 1 11A5440 1 11B5587 1 11B5599 1 11B5580 1 Description Frame, Carrier with cable guide system board stand off. Sensor, Carrier Home Motor, Carrier Transport Assembly Screw, (PP) Feed Roll Assembly, Small
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 42
    4091-001 Assembly 2: Paper Feed / Carrier Transport / Maintenance 7-6
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 43
    4091-001 AsmIndex 2- 18 19 20 21 22 23 NS NS Part Number 11B5600 11B5600 11B5600 1367389 11B5595 11B5600 11B5600 11B5600 Units 2 1 1 1 1 2 2 2 Description Screw, (PP) Screw, (PP) Screw, (PP) Cap and Wiper B/M (One of each) Star Roller Asm Screw (PP) Bearings, Large Feed Roll Screws, Star Roller
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 44
    4091-001 Assembly 3: Electronics 7-8
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 45
    4091-001 AsmIndex 3 -1 2 3 4 5 6 NS NS NS NS NS NS NS Part Number 11B5591 11B5594 11B5600 11B5592 11B5593 11B5600 11B5602 11B6073 11B6074 11B6075 11B6076 11B6077 11B6078 Units 1 1 3 1 1 2 1 1 1 1 1 1 1 Description System Board with ROM DC/DC Converter Screws, System Board (PP) External Power
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 46
    4091-001 Assembly 4: Carrier 7-10
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 47
    4091-001 AsmIndex 4 -1 2 3 4 5 Part Number 11B5596 11B5585 11B5584 11B5600 11B5600 Units 1 1 1 1 1 Description Carrier Assembly Rod, Carrier Guide Frame, Carrier Screw, Carrier Guide Rod (PP) Spring, Carrier Guide Rod (PP) Parts Catalog 7-11
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 48
    4091-001 Assembly 5: Sheet Feeder 7-12
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 49
    4091-001 AsmIndex 5 -1 2 3 4 Part Number 11B5584 11B5600 11A5451 11B5582 Units 1 2 1 1 Description Frame, Carrier Screws, Sheet Feeder Mounting (PP) Sheet Feeder Asm Cover, Rear Asm Parts Catalog 7-13
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 50
    Plastic Latches 4-2 Power Consumption 1-1 Preventive Maintenance 6-1 Problems Carrier Transport 2-1 Maintenance Station 2-1 Paper Feed 2-2 4-11 Wiper & Cap 4-7 Repair Information 4-1 S Safety Information v Service Checks Carrier Transport 2-3 Envelope Feed 2-4 First Print Line 2-5 Maintenance
  • Lexmark 2030 Color Jetprinter | Service Manual - Page 51
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4091-001
Lexmark 2030 Color Jetprinter™
Lexmark and Lexmark with diamond
design are trademarks of Lexmark
International, Inc., registered in the
United States and/or other countries.
• Table of Contents
• Index
• Safety and Notices
• Trademarks
• Start Diagnostics
• Manuals Menu