Weslo Body Shop 2 English Manual - Page 6

Assembly

Page 6 highlights

ASSEMBLY Place all parts of the cross training system in a cleared area. Due to the weight of the cross training system, it should be assembled in the location where it will be used. Remove all packing materials, except for the ties securing the Cable (73) (see assembly step 5). Do not dispose of the packing materials until assembly is completed. Assembly requires two persons. Read each step and examine each drawing carefully. Make sure that all parts are oriented as shown in the drawings. Refer to the PART CHART on page 5 for help identifying the small parts used in assembly. The following tools (not Included) are required: two adjustable wrenches, a phillips screwdriver, a set of alien wrenches and a rubber mallet. A small amount of grease and a small bowl of soapy water are also needed. 1. Press two 2" x 3" Caps (33) into the Base (71). Insert the six 3/8" x 2 1/2" Carriage Bolts (8) up through the holes in the Base (71). Finger tighten six 3/8" Bolts (1) onto the Carriage Bolts. 1 93 44 90 57 68 93 Tip the Upright (67) and look into the opening in the lower end (see the inset drawing). Make sure that the Cable (73) is routed around the indicated Thin 3 1/2" Pulley (35). 44 Remove the 3/8" Nuts (1) from the 3/8" x 2 1/2" Carriage Bolts (8) in the Base (71). Slide the Upright (67) onto the Carriage Bolts. Tighten the six 3/8" Nuts onto the Carriage Bolts. Make sure that the hearic of the Carriage Bolts are against the Base. Insert the 7/8" x 16" Handle (57) into the Handlebar Tube (68) and center it. Using an alien wrench, tighten the 1/4" Set Screw (90) into the Handlebar Tube. Wet the ends of the Handle with soapy water. Slide a Foam Grip (44) onto each end of the Handle. Press a 7/8" Round Cap (93) into each end of the Handle. 2. Tap a 1/2" Retainer (26) and 1/2" Retainer Cap (29) onto one end of the 1/2" x 6 1/2" Axle (46). Make sure that the teeth on the Retainer bend toward the Retainer Cap. Align the lower end of the Moment Arm (72) with the indicated brackets on the Base (71). Insert the Axle through the Moment Arm and the Base. Tap a 1/2" Retainer (26) and 1/2" Retainer Cap (29) onto the other end of the Axle. 67 33 71 33 8 8 2 Selector Knob must be on this side 72 29?' 26 67 73 35 71 6 46 26 O-29

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ASSEMBLY
Place
all
parts
of
the
cross
training
system
in
a
cleared
area.
Due
to
the
weight
of
the
cross
training
system,
it
should
be
assembled
in
the
location
where
it
will
be
used.
Remove
all
packing
materials,
except
for
the
ties
securing
the
Cable
(73)
(see
assembly
step
5).
Do
not
dispose
of
the
packing
mate-
rials
until
assembly
is
completed.
Assembly
requires
two
persons.
Read
each
step
and
examine
each
drawing
carefully.
Make
sure
that
all
parts
are
oriented
as
shown
in
the
drawings.
Refer
to
the
PART
CHART
on
page
5
for
help
identifying
the
small
parts
used
in
assembly.
The
following
tools
(not
Included)
are
required:
two
adjustable
wrenches,
a
phillips
screwdriver,
a
set
of
alien
wrenches
and
a
rubber
mallet.
A
small
amount
of
grease
and
a
small
bowl
of
soapy
water
are
also
needed.
1.
Press
two
2"
x
3"
Caps
(33)
into
the
Base
(71).
Insert
the
six
3/8"
x
2
1/2"
Carriage
Bolts
(8)
up
through
the
holes
in
the
Base
(71).
Finger
tighten
six
3/8"
Bolts
(1)
onto
the
Carriage
Bolts.
Tip
the
Upright
(67)
and
look
into
the
opening
in
the
lower
end
(see
the
inset
drawing).
Make
sure
that
the
Cable
(73)
is
routed
around
the
indicated
Thin
3
1/2"
Pulley
(35).
Remove
the
3/8"
Nuts
(1)
from
the
3/8"
x
2
1/2"
Carriage
Bolts
(8)
in
the
Base
(71).
Slide
the
Upright
(67)
onto
the
Carriage
Bolts.
Tighten
the six
3/8"
Nuts
onto
the
Carriage
Bolts.
Make
sure
that
the
hearic
of
the
Carriage
Bolts
are
against
the
Base.
Insert
the
7/8"
x
16"
Handle
(57)
into
the
Handle-
bar
Tube
(68)
and
center
it.
Using
an
alien
wrench,
tighten
the
1/4"
Set
Screw
(90)
into
the
Handlebar
Tube.
Wet
the
ends
of
the
Handle
with
soapy
water.
Slide
a
Foam
Grip
(44)
onto
each
end
of
the
Handle.
Press
a
7/8"
Round
Cap
(93)
into
each
end
of
the
Handle.
2.
Tap
a
1/2"
Retainer
(26)
and
1/2"
Retainer
Cap
(29)
onto
one
end
of
the
1/2"
x
6
1/2"
Axle
(46).
Make
sure
that
the
teeth on
the
Retainer
bend
toward
the
Retainer
Cap.
Align
the
lower
end
of
the
Moment
Arm
(72)
with
the
indicated
brackets
on
the
Base
(71).
Insert
the
Axle
through
the
Moment
Arm
and
the
Base.
Tap
a
1/2"
Retainer
(26)
and
1/2"
Re-
tainer
Cap
(29)
onto
the
other
end
of
the
Axle.
6
1
93
44
90
57
68
67
33
44
71
93
8
8
33
67
73
35
2
Selector
Knob
must
be
on
this
side
29?'
26
72
46
26
71
O-29