Weslo Flex 505 English Manual - Page 4

ASSEMBLY

Place

all

parts

in

a

cleared

area

and

remove

the

packing

materials.

Make

sure

that

all

parts

are

included

before

disposing

of

the

packing

materials.

Read

all

steps

and

review

all

drawings

carefully

before

beginn'ng

assembly.

Assembly

can

be

completed

with

two

8"

adjustable

wrenches

=:D,

a

rubber

mallet

grease

or

petroleum

jelly,

and

soapy

water

(not

included).

1.

Turn

the

Stabilizer

(4)

so

that

the

indented

holes

in

the

Stabilizer

are

towards

the

floor.

Attach

the

Stabilizer

to

the

Base

(4)

with

two

7/16"

x

2

1/2"

Carriage

Bolts

(24),

two

7/16"

Washers

(26),

and

two

7/16"

Nylon

Locknuts

(7).

Press

three

Outer

Endcaps

(25)

onto

the Base

(3)

and

the

ends

of

the

Stabilizer

(4).

Position

the

Bottom

Upright

(2)

on

the

Base

(3).

The

lower

axle

is

off

set.

This

lower

axle

must

be

turned

toward

the

Stabilizer

(4).

Attach

the

Bottom

Upright

to

the

Base

with

two

7/16"

x

2

1/2"

Carriage

Bolts

(24),

two

7/16"

Washers

(26),

and

two

7/16"

Nylon

Locknuts

(7).

Slide

the

Top

Upright

(1)

onto

the

Bottom

Upright

(2).

Be

sure

that

the

Top

Upright

is

turned

so

that

the

posts

are

on

the

side

shown.

Attach

the

Top

Upright

to

the

Bottom

Upright

with

two

7/16"

x

2

3/4"

Bolts

(27),

two

7/16"

Washers

(26),

and

two

7/16"

Nylon

Locknuts

(7).

Press

the

two

1"

x

1"

Endcaps

(48)

into

the

Top

Upright.

2.

Lubricate

the

Pedal

Bushings

(20)

in

the

Right

and

Left

Pedals

(5,

6).

Slide

a

3/4"

Spacer

(22)

and

the

Right

Pedal

(5)

onto

the

lower

axle

on

the

Bottom

Upright

(2).

The

Pedal

must

be

oriented

as

shown,

with

the

slot-

ted

bracket

facing

the

Base

(3).

Tap

a

3/4"

Dome

Cap

(19)

onto

the

axle.

Lubricate

the

Cylinder

Bushings

(17)

in

the

Resistance

Cylinders

(16).

Slide

a

1"

x

1/2"

Spacer

(21)

and

a

Resistance

Cylinder

(16)

onto

the

upper

axle

on

the

Bottom

Upright

(2).

The

indented

end

of

the

Spacer

must

be

facing

the

Bottom

Upright.

Tap

a

1/2"

Dome

Cap

(18)

onto

the

axle.

Rest

the

Right

Pedal

(5)

on

the

"J"

-

hook

at

the

lower

end

of

the

Resistance

Cylinder.

Make

sure

that

the

"J"

-hook

is

fully

inserted

into

one

of

the

slots.

Assemble

the

Left

Pedal

(6)

and

the

other

Resistance

Cylinder

(16)

in

the

same

manner.

3.

Press

a

1"

x

1"

Endcap

(48)

into

the

indicated

end

of

each

Butterfly

Arm

(34,

35).

Wet

the lower

ends

of

the

Butterfly

Arms

(34,

35)

and

the

insides

of

two

Butterfly

Arm

Pads

(36)

with

soapy

water.

Slide

the

Butterfly

Arm

Pads

onto

the

Butterfly

Arms.

Liberally

lubricate

the

axle

on

the

Right

Butterfly

Arm

(34).

Insert

the

axle

on

the

Right

Butterfly

Arm

into

the

indicated

hole

in

the

Top

Upright

(1).

Tap

a

3/4"

Dome

Cap

(19)

onto

the

axle.

Attach

the

Left

Butterfly

Arm

(35)

in

the

same

manner.

1

25

Posts

48

26

7-

7

25

3

24

01

1

2

7

27

f-

-26

7

is

4

4

Lower

Axle

—25

2

16

6

3

Slotted

Bracket

21

17

—Lubricate

2

18

5

16

"J"

-hook

20

Lubricate

19

3

48

ril

35

36

19

Lubricate

Axle

—

34

36

4

Weslo Flex 505 English Manual - Page 4

Assembly

Page 4 highlights