2006 Polaris 120 Owners Manual
2006 Polaris 120 Manual
2006 Polaris 120 manual content summary:
- 2006 Polaris 120 | Owners Manual - Page 1
2006 Owner's Manual for Maintenance and Safety - 2006 Polaris 120 | Owners Manual - Page 2
For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340 Phone (763) 417-8650 Fax (763) 542-0599 Part No. 9919675 Printed in USA - 2006 Polaris 120 | Owners Manual - Page 3
WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. PROPOSITION 65 WARNING Snowmobile engines discharge fuel - 2006 Polaris 120 | Owners Manual - Page 4
operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a Factory Certified Master - 2006 Polaris 120 | Owners Manual - Page 5
is provided on page 84. If you have any questions about the snowmobile, contact a Polaris dealer for assistance. This Owner's Manual contains instructions for minor maintenance, but major repairs are covered in the Polaris Service Manual and should be performed by a Factory Certified MSD (Master - 2006 Polaris 120 | Owners Manual - Page 6
snowmobile, and that's why you need to read and understand the information in your owner's manual. Ask your parents to explain anything you don't understand, and pay close attention to the warnings and instructions you read. Your safety and the safety of others is the most important thing to think - 2006 Polaris 120 | Owners Manual - Page 7
reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A. 2006 120 Snowmobile Owner's Manual P/N 9919675 4 - 2006 Polaris 120 | Owners Manual - Page 8
SECTION ...27 Pre-Ride Check ...Operation Warnings ...Component Identification ...Break-In Period ...Operation ...Emission Control Information ...Maintenance ...Accessories ...Troubleshooting ...27 31 44 46 48 53 54 81 81 Specifications ...82 Polaris Products ...84 Warranty ...85 Maintenance Log - 2006 Polaris 120 | Owners Manual - Page 9
6 - 2006 Polaris 120 | Owners Manual - Page 10
, store it in the snowmobile for convenient reference. It should remain with the snowmobile when sold. n This manual contains the latest information at the time of printing. We reserve the right to make product changes and improvements without notice. n The illustrations and photos - 2006 Polaris 120 | Owners Manual - Page 11
under the age of six (6) to operate this machine. Review the information in this manual with any child who may be operating the snowmobile. It is up to you to teach this symbol on your snowmobile or in this manual it means PAY ATTENTION because you could die or be seriously hurt if you don't - 2006 Polaris 120 | Owners Manual - Page 12
Preservation of the Environment INTRODUCTION Teach your child to drive their snowmobile with consideration for the protection and preservation of the environment. Noise Level One of the most publicized subjects with regard to snowmobiles is noise. The Society of Automotive Engineers (SAE), which - 2006 Polaris 120 | Owners Manual - Page 13
INTRODUCTION Preservation of the Environment Environmental Protection As part of the continuing environmental education campaign, we are encouraging state and provincial governments across the snowbelt to adopt rigorous safety training programs which also encourage protection of our environment, - 2006 Polaris 120 | Owners Manual - Page 14
Vehicle Identification Numbers INTRODUCTION The frame vehicle identification number (VIN) and engine serial number are important for model identification when registering your vehicle, when obtaining insurance, and when ordering replacement parts. In the event your vehicle is stolen, these numbers - 2006 Polaris 120 | Owners Manual - Page 15
can result in severe injury or death. Read and understand the owner's manual and all warnings before operating a Polaris snowmobile. Adults must thoroughly explain this information to all operators of the snowmobile. All operators must be at least - 2006 Polaris 120 | Owners Manual - Page 16
and vital safety components before each use of the vehicle. We also recommend that you strictly follow the maintenance schedule outlined in this manual to ensure that all critical components on the snowmobile are thoroughly inspected by your dealer at various mileage intervals. This snowmobile is - 2006 Polaris 120 | Owners Manual - Page 17
SAFETY Safety Decals Safety and warning decals have been placed on the vehicle for the operator's protection. Make sure the operator understands the information on all decals. If any decal becomes illegible or comes off, contact your Polaris dealer for a replacement. Any safety decal needing - 2006 Polaris 120 | Owners Manual - Page 18
used. Become familiar with their meanings before reading the manual. The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for personal injury. IMPORTANT will alert you to important information or instructions. NOTE: A note will alert you to key information or - 2006 Polaris 120 | Owners Manual - Page 19
YOUTH SECTION Know Your Snowmobile Before you have an adult start the engine for you for the first time, let's learn about the controls on your new machine. 7 6 8 1 2 3 9 5 4 9 1. Engine Stop Switch - When the engine is running, you can push this button down and the engine will stop. The stop - 2006 Polaris 120 | Owners Manual - Page 20
Know Your Snowmobile YOUTH SECTION Always take your thumb off the throttle lever when you squeeze the brake lever. 6. Brake Lever - Squeeze the brake lever toward the handlebar to make your snowmobile slow down or stop. 7. Ignition Switch - The ignition switch key must be turned ON before pulling - 2006 Polaris 120 | Owners Manual - Page 21
YOUTH SECTION Know Your Snowmobile Let's learn more about the parts of your snowmobile before we talk about riding. 5 6 7 4 3 2 1 8 9 10 18 - 2006 Polaris 120 | Owners Manual - Page 22
Know Your Snowmobile YOUTH SECTION 1. Hood - The hood covers the moving and hot parts of the engine and must be securely latched before you ride the snowmobile. 2. Headlight - The headlight is always on when the engine is running. It helps others see you when you're riding during daylight, but it - 2006 Polaris 120 | Owners Manual - Page 23
YOUTH SECTION Know Your Snowmobile Let's review the three ways to stop your snowmobile: 1. Push the stop switch down. 2. Pull off the tether strap. 3. Turn the key off. 3 2 1 20 - 2006 Polaris 120 | Owners Manual - Page 24
Pre-Ride Check YOUTH SECTION You're almost ready to have an adult start your snowmobile. Before the snowmobile is started for the first time, you must do a PRE-RIDE CHECK. In fact, every time you ride your snowmobile you must have an adult help you check these things before starting it. Let's - 2006 Polaris 120 | Owners Manual - Page 25
own gasoline. This must always be done by an adult. Before anyone adds gasoline to your snowmobile they must read the instructions and warnings on page 48 in this Owner's Manual. n Have an adult check the engine oil level when the engine is cold. The engine is very hot after it has - 2006 Polaris 120 | Owners Manual - Page 26
Riding Rules YOUTH SECTION Now you're ready to learn about driving your Polaris snowmobile. There are some things you can do and there are some things you must never do. Rules are very important when you're driving a snowmobile. Adults have riding rules, too. The rules help keep us safe when we - 2006 Polaris 120 | Owners Manual - Page 27
YOUTH SECTION Riding Rules Helmet Face Shield Jacket Gloves Pants Boots " " " Always wear the right kind of clothing when you're riding your snowmobile. You'll need a good helmet with a face shield or goggles. Wear a warm jacket and snowpants. Make sure your clothing fits properly. If it's too - 2006 Polaris 120 | Owners Manual - Page 28
Riding Rules YOUTH SECTION Both Hands on Handlebars Sit Down Feet on Running Boards " " " " " Always drive your snowmobile while sitting down. Keep both hands on the handlebars and keep both feet on the running boards. Never follow another snowmobile too closely. Always allow lots of time - 2006 Polaris 120 | Owners Manual - Page 29
YOUTH SECTION Riding Rules Learn how to ride safely and correctly. Learn how to use your hands and arms as signals. Read and understand your Owner's Manual. Left Turn Right Turn Stop 26 - 2006 Polaris 120 | Owners Manual - Page 30
Pre-Ride Check ADULT SECTION It's up to you, the adult, to teach your child the proper and safe way to ride a snowmobile. You must set boundaries and adhere to them, keeping your child's safety foremost in your mind. Never allow your child to operate this machine without adult supervision. - 2006 Polaris 120 | Owners Manual - Page 31
smoothly, do not attempt to start the engine. Have the throttle serviced before starting the engine. n Check brake for proper operation The need operation of steering system Check for proper operation of the steering system by manually turning the skis completely to the right and to the left. If - 2006 Polaris 120 | Owners Manual - Page 32
. If the engine doesn't start and throttle safety switch malfunction is suspected, return the machine to an authorized Polaris .03 in. dealer for service. If an adult must start the engine in an emergency situation, the throttle safety switch and engine stop switch may be disconnected from the wire - 2006 Polaris 120 | Owners Manual - Page 33
ADULT SECTION Pre-Ride Check n Check engine stop switch Test the engine stop switch before each use of the snowmobile. To stop the engine in an emergency, push down on the stop switch (A). This will ground out the ignition and bring the engine to a quick stop. To restart the engine, the switch must - 2006 Polaris 120 | Owners Manual - Page 34
Operation Warnings n Do not carry passengers ADULT SECTION This snowmobile is designed for a single operator. n Do not operate with intake silencer removed CAUTION If the engine is operated with the intake silencer removed, damage to the engine may occur. Do not operate the engine with the intake - 2006 Polaris 120 | Owners Manual - Page 35
ADULT SECTION Operation Warnings n Do not touch the engine after it's been running WARNING Hot components can cause serious burns to skin. Do not touch engine and exhaust parts after the engine has been running. n Disabled operators WARNING Safe operation of this rider-active vehicle requires - 2006 Polaris 120 | Owners Manual - Page 36
Operation Warnings n Check brake lever travel ADULT SECTION Measure the clearance A between the lever and brake block. Inspection should be made with the lever firmly depressed. Distance A should be no more than 3/4″ (1.9 cm). Excessive travel indicates a need to adjust the brake cable. Refer to - 2006 Polaris 120 | Owners Manual - Page 37
ADULT SECTION Operation Warnings n Check surroundings to verify clear operating area It's important to make sure there's a clear area all around the snowmobile, including an area clear of bystanders. Some sideways movement is possible when starting out, and debris may be thrown by the track. Teach - 2006 Polaris 120 | Owners Manual - Page 38
to check its operation. The same is true of track alignment. If the track must be re-aligned, it is recommended that this service be performed by your dealer. n Always wear clothing designed for snowmobiling Clothing designed for snowmobiling is warm, comfortable and safe. WARNING Always make - 2006 Polaris 120 | Owners Manual - Page 39
the protection of all snowmobile riders. Most states offer a snowmobile safety course for children. Check your state or county agencies for this service. This vehicle is intended for daylight use only. Check both the headlight and taillight of the machine to ensure proper operation. IMPORTANT: The - 2006 Polaris 120 | Owners Manual - Page 40
longer distance runs. Teach them proper snowmobile courtesy. It's a good idea to predetermine some hand signals as a way to communicate with your child while giving instruction. It may be difficult for your child to hear your voice over the sound of the snowmobile and through a helmet. 37 - 2006 Polaris 120 | Owners Manual - Page 41
ADULT SECTION Operation Warnings Windchill/Temperature Charts The following information is provided to help you determine when temperatures become dangerous for riding. WIND CHILL CHART (°F) Wind Speed in MPH 40 35 30 25 20 15 Actual Thermometer Reading (°F) 10 5 0 -5 -10 -15 -20 -25 -30 - 2006 Polaris 120 | Owners Manual - Page 42
Operation Warnings Windchill/Temperature Charts WIND CHILL CHART (°C) Wind Speed in KPH 5 2 -1 -4 -7 -10 ADULT SECTION Actual Thermometer Reading (°C) -13 -16 -19 -22 -25 -28 -31 -34 -37 -40 -43 -46 Equivalent Temperature (°C) Calm 8 16 24 32 40 48 56 64 72 80 88 96 5 3 2 1 0 -1 -1 -2 - 2006 Polaris 120 | Owners Manual - Page 43
ADULT SECTION Operation Warnings Cold Weather Drive-Away Whenever the machine has been parked for some length of time, especially overnight, always shake loose the skis and track for the operator before attempting to put the machine into motion. The throttle will require some pressure to move the - 2006 Polaris 120 | Owners Manual - Page 44
with the steering. WARNING Before allowing your child to drive the machine, be sure that ice and snow are not interfering with the steering. Manually turn the skis to the left and right. If difficulty is encountered, check for ice and snow buildup which may be obstructing the steering linkage - 2006 Polaris 120 | Owners Manual - Page 45
ADULT SECTION Driving on Ice Operation Warnings It is dangerous to operate on ice or under slippery conditions. If ice or slippery conditions are unavoidable, use extreme caution and operate at speeds no faster than a walk. Never attempt an abrupt change of direction on a slippery surface. The - 2006 Polaris 120 | Owners Manual - Page 46
Operation Warnings Driving Downhill ADULT SECTION When riding downhill, the operator must keep the speed at a minimum. It is important to apply just enough throttle to keep the clutch engaged while descending the hill. This will allow use of the engine's compression to help slow the machine, and - 2006 Polaris 120 | Owners Manual - Page 47
ADULT SECTION Component Identification 5,6 7 4 3 2 14 1 12 13 15 8 9 10 11 1. 2. 3. 4. 5. 6. 7. Hood Headlight Windshield Handlebar Seat Storage (under seat) Taillight 8. 9. 10. 11. 12. 13. 14. 15. Rear Suspension Nosepan Trailing Arm Skis Front Bumper Rear Bumper Snow Flap Track 44 - 2006 Polaris 120 | Owners Manual - Page 48
Component Identification ADULT SECTION 11 1 10 2 3 9 4 7 5 8 6 5 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Stop Switch Tether Strap Throttle Control Recoil Starter Handle Hood Hold-Down Choke Button Gas Cap Ignition Switch Console Brake Lever Tether Switch 45 - 2006 Polaris 120 | Owners Manual - Page 49
ADULT SECTION Break-In Period Engine Break-In The break-in period for your new snowmobile is defined as the first ten hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of - 2006 Polaris 120 | Owners Manual - Page 50
Break-In Period ADULT SECTION CAUTION Mixing brands or using a non-recommended oil may cause serious engine damage. We recommend the use of Polaris Premium 4 All Season Synthetic oil. Never substitute or mix oil brands. Checking Engine Oil Before checking or refilling engine oil, be sure the - 2006 Polaris 120 | Owners Manual - Page 51
ADULT SECTION Operation Fuel When refueling, use either leaded or unleaded gasoline with a minimum pump octane number of 87=(R+ M)/2 octane. Fuel Safety WARNING Gasoline is highly flammable and explosive under certain conditions. Always exercise extreme caution whenever handling gasoline. Always - 2006 Polaris 120 | Owners Manual - Page 52
Operation Speed/Performance Regulation ADULT SECTION Adults have the responsibility for teaching children the proper and safe way to ride a snowmobile. Please set boundaries and adhere to them, keeping your child's safety foremost in your mind. Never allow a child to operate this machine without - 2006 Polaris 120 | Owners Manual - Page 53
ADULT SECTION Operation Starting the Engine Never start the snowmobile without checking all components to be sure of proper operation. Refer to the Pre-Ride Check beginning on page 27. Starting a Cold Engine 1. Turn the key to ON. 2. Pull the engine stop switch (shut-off switch) up to the RUN - 2006 Polaris 120 | Owners Manual - Page 54
Daily Storage Whenever the machine is placed in overnight or daily storage the following steps must be taken: 1. Park the snowmobile on a level surface and support it at the rear so the track is suspended approximately 4″ (20 cm) from the ground. 2. Remove the key and cover the machine using the - 2006 Polaris 120 | Owners Manual - Page 55
the track several revolutions. NOTE: The outside temperature will determine the amount of track warm-up required. 3. Shut off the engine and remove the rear support. 4. Grasp the skis by their front loops and move from side to side. This will loosen frozen snow from the ski bottoms, allowing the - 2006 Polaris 120 | Owners Manual - Page 56
and it comes on, you must take your snowmobile to a qualified dealer for diagnostic service. Specifications and adjustments for engine tune-ups are located in the Service Manual, which is available to your qualified service technician. Reverse (if equipped) must not be engaged during engine tune-ups - 2006 Polaris 120 | Owners Manual - Page 57
Maintenance Program is intended to assist you in performing routing maintenance that will ensure trouble-free enjoyment of your Polaris snowmobile. The recommended maintenance schedule for your snowmobile calls for a service and maintenance inspection at 50 hours, at 100 hours and at 150 hours - 2006 Polaris 120 | Owners Manual - Page 58
chart and in the maintenance section of this manual. Service and adjustments are critical. If you're not familiar with safe service and adjustment procedures, have a qualified dealer perform these operations. NOTE: The following chart is a guide based on average riding conditions. You may need - 2006 Polaris 120 | Owners Manual - Page 59
wheel bolts if loose Check spark plug condition Check for brake cable wear and adjustment Throttle cable pivot slug Lubricate steering post support bracket and pivot (aerosol) Grease ski spindles Lubricate ski bushings to spindle area Grease lower steering post pivot Grease rear suspension pivot - 2006 Polaris 120 | Owners Manual - Page 60
will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. NOTE: The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect carburetion - 2006 Polaris 120 | Owners Manual - Page 61
completely. Open the hood and inspect the muffler and pipes for cracks or damage. Check for weak or missing retaining springs or damper/support grommets. CAUTION Serious burns may occur if this inspection is performed without allowing adequate time for the exhaust system to cool. Exhaust system - 2006 Polaris 120 | Owners Manual - Page 62
and ambient temperatures; S Choke adjustment; S Air screw settings, if applicable; S Idle RPM adjustments; S Throttle safety switch checks and servicing; S Throttle block to throttle flipper clearance adjustment CAUTION Improper carburetor adjustments can result in safety hazards as well as serious - 2006 Polaris 120 | Owners Manual - Page 63
ADULT SECTION Maintenance Throttle Cable Lubrication With the engine off, lubricate the throttle cable occasionally. Turn the handlebars to the left and lubricate liberally with Polaris All Season Grease. Choke/Cable Lubrication Lubricate the choke slide and cables occasionally as shown. Operate - 2006 Polaris 120 | Owners Manual - Page 64
in brake failure, which could result in severe injury or death. Perform the adjustment procedures exactly as outlined or see your Polaris dealer for service. 1. Slide the two rubber protector covers (A) back to expose the cable adjuster. 2. Using an 8mm wrench to hold the barrel nut (B), loosen the - 2006 Polaris 120 | Owners Manual - Page 65
ADULT SECTION Maintenance Chain Tensioner Inspect the chain. The chain should have 1″ of deflection as shown. If not, loosen the nut on the chain tensioner (A) and raise until 1″ (B) of deflection is attained. Tighten nut to 15-18 ft. lbs. (20-24 Nm). When the chain comes within 1/8″ (C) of the - 2006 Polaris 120 | Owners Manual - Page 66
Maintenance Lubrication NOTE: ADULT SECTION Driveline noise is normal and inherent in a chain drive system such as this machine uses. To ensure long life of the snowmobile's driveline, lubricate as follows: S Lubricate Point A every 15 hours of operation with a small amount of Polaris Premium All - 2006 Polaris 120 | Owners Manual - Page 67
ADULT SECTION Maintenance Oil Level Maintain the oil level between the safe marks (A) on the dipstick. A Oil Change Change the oil after the initial 20 hours of operation and again after each 50 hours. Washing Your Snowmobile Keeping your snowmobile clean will not only improve its appearance but - 2006 Polaris 120 | Owners Manual - Page 68
Maintenance Controls and Linkage ADULT SECTION All bushings, spindle shafts, and tie rod ends should be coated with a light coat of oil or grease. Throttle and brake controls and cables should be lubricated with Polaris Premium All Season Grease. Force a small amount of lubricant down the cable. - 2006 Polaris 120 | Owners Manual - Page 69
snowmobile for off-season storage, we recommend that you add fuel conditioner/stabilizer or Premium Carbon Clean (PN2871326) to the fuel tank. Follow the instructions on the can. Run the engine for five minutes to get additives through the entire fuel system. Then top off the tank with fresh fuel - 2006 Polaris 120 | Owners Manual - Page 70
snowmobile for off-season storage we recommend that you add a fuel conditioner/stabilizer or Premium Carbon Clean (2871326) to the fuel tank. Follow the instructions on the can. Run the engine for five minutes to get additives through the entire fuel system. Then top off with fresh fuel and turn - 2006 Polaris 120 | Owners Manual - Page 71
your snowmobile, we encourage you to arrange for a fall service tune-up with your Polaris dealer. He has an experienced and trained service technician who is interested in keeping your machine in peak operating Spark Plugs S First Aid Kit S Winter Survival Kit S Extra Gloves S Owner's Manual 68 - 2006 Polaris 120 | Owners Manual - Page 72
adjustments should be made only after the track is warmed up and limber. B 1. Turn the machine off. D E 2. Lift the rear of the machine and safely support it off the C A ground. 8″ 3. Hang a 10 pound weight (A) 8 inches from the center of the rear idler wheel. The deflection at this point with this - 2006 Polaris 120 | Owners Manual - Page 73
ADULT SECTION Maintenance Track Adjustment If the track needs adjustment: 1. Loosen rear idler shaft bolt (D). 2. Tighten or loosen the track adjusting screws (E) as necessary to provide equal adjustment on both sides of the track. 3. Repeat measurement on the other side of the track. NOTE: Check - 2006 Polaris 120 | Owners Manual - Page 74
is not limited to hands, tools, feet and clothing. Make sure no one is standing close to the machine while the track is rotating. 1. Safely support the rear of the machine with the track off the ground using a jackstand. 2. Start the engine and apply a small amount of throttle until the track - 2006 Polaris 120 | Owners Manual - Page 75
, it is recommended that the track be warmed up prior to driving the snowmobile. This reduces drive clutch wear. To warm up the track, safely support the rear of the snowmobile off the ground, start the engine and abruptly engage the clutch. Allow the track to turn for a short time. Release - 2006 Polaris 120 | Owners Manual - Page 76
personal injury if the track should being to move. Never inspect the track with the engine running Using a hoist or jackstand, 2 1 3 1 2 safely lift and support the rear of the snowmobile off the ground. Rotate the track by hand to check for any possible damage. To inspect track rods, carefully - 2006 Polaris 120 | Owners Manual - Page 77
ADULT SECTION Maintenance Slider Replacement The 120 snowmobile uses XTRA Lite style slider. When any area of the slider is worn to 7/16″ (1.1 cm), it 7/16″ (1.1 cm) should be replaced. This will save wear on other vital XTRA Lite components. The slide rail is designed to operate in conditions with - 2006 Polaris 120 | Owners Manual - Page 78
vehicle control and braking ability can result from extended use of this vehicle on surfaces providing marginal lubrication between the slider and track guide clips. Examples of marginal lubrication would include lakes without snow cover, icy trails and no-snow conditions. The slide rail is designed - 2006 Polaris 120 | Owners Manual - Page 79
ADULT SECTION Maintenance Steering Inspection and Adjustment The steering assembly of the machine should be checked periodically for loose nuts and bolts. See A,B,C,D,E, F, and G in illustration at right. With handlebars in straight ahead position and measuring from the straight edge of the skis, - 2006 Polaris 120 | Owners Manual - Page 80
Maintenance Handlebar Adjustment ADULT SECTION 6. Slide the handlebar pad upward to access the adjuster bolts. If additional room is required, unzip one of the handlebar pad zippers and roll the pad to the side. 7. To adjust, remove the upper flange nut and carriage bolt. 8. Loosen the lower - 2006 Polaris 120 | Owners Manual - Page 81
vehicle control, which can lead to serious injury or death. Replace worn skis and/or skags when inspection reveals wear. Skag Replacement 1. Raise and support the front of the machine so the skis are approximately 6″ (15.2 cm) from the ground. 2. Remove the attaching nuts and pry the skag downward - 2006 Polaris 120 | Owners Manual - Page 82
Maintenance Suspension Lubrication ADULT SECTION To maintain rider comfort and to retard wear of the pivot shafts, the suspension pivot shafts should be lubricated with Polaris Premium All Season Grease several times during the season and again before summer storage each year. The riding - 2006 Polaris 120 | Owners Manual - Page 83
ADULT SECTION Maintenance Suspension Components Suspension Lubrication points are indicated by a L. 1. Front Limiter Strap 8. Rail Bumper 2. Torsion Spring Sleeves 9. Torque Arm 3. Torsion Spring 10. Rail 4. Carrier Wheel 11. Slider 5. Rear Limiter Strap 12. Toe Guard 6. Spacer 13. Idler Wheel 7. - 2006 Polaris 120 | Owners Manual - Page 84
Material No. 8520297 8520246 Paints can be ordered direct from Midwest Industrial Coatings (612) 942-1836. Mix as directed. Troubleshooting Contact your Polaris dealer for service if you're unable to identify solutions using the following chart. Engine Turns Over, Fails to Start Possible Cause - 2006 Polaris 120 | Owners Manual - Page 85
SPECIFICATIONS Jetting Chart Engine Serial # up to 0502779 Ambient Temperature Below -30_F (-34_C) -30_ to -10_F (-34_ to -23_C) -10_ to +10_F -23_ to -12_C +10_ to +30_F -12_ to -1_C +30_ to +50_ F -1_ to +10_C Above +50_F Above +10_C Altitude in Meters (F ) (Feet) 0-600 (0-2000) 600-1200 (2000- - 2006 Polaris 120 | Owners Manual - Page 86
SPECIFICATIONS Capacities and Dimensions Body Style Riders/Weight Engine Oil Dry Weight (est.) Fuel Tank Height Length Ski Center Distance Width Brake Type Clutch Type Track Length Track Width Drive Chain Length Front Type IFS Shock Type Rear Type Engine Model Number Alternator Output Bore x Stroke - 2006 Polaris 120 | Owners Manual - Page 87
POLARIS PRODUCTS Part No. 2871281 2873602 2871653 2871654 2871312 2871322 2871423 2871460 2871515 2871551 2871329 2871323 2871534 2870791 2871326 2870652 2870990 2872893 Description Engine Lubricant Premium 4 Synthetic 0W-40 Engine Oil (4-Cycle)(qt.) Gearcase / Transmission Lubricants Premium - 2006 Polaris 120 | Owners Manual - Page 88
information contained in this manual. Your dealer is also familiar with Polaris policies and procedures and will be happy to assist you. When contacting us about parts, service, or warranty, always provide the following information: 1. Serial number 5. Details of trouble experienced 2. Model number - 2006 Polaris 120 | Owners Manual - Page 89
and set-up of your snowmobile is very important in ensuring trouble-free operation. Purchasing a snowmobile in the crate or without proper any damages that occur during trailer transit or as a result of unauthorized service or parts. In addition, this warranty does not cover physical damage to - 2006 Polaris 120 | Owners Manual - Page 90
dealer is YOUR responsibility). Polaris recommends that you use your original selling dealer; however, you may use any Polaris Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Your dealer will contact the appropriate personnel at Polaris if - 2006 Polaris 120 | Owners Manual - Page 91
dealer to perform the required vehicle PreDelivery Inspection, perform all applicable service bulletins and have the consumer sign the PDI form prior to products for lubrication and maintenance as directed by the Owner's manual is highly recommended. Should a failure occur during the warranty - 2006 Polaris 120 | Owners Manual - Page 92
oil. S Piston seizures, unless caused by a defective engine component. S Failures caused due to improper adjustments. S Failure due to unauthorized service. S Failures due to lack of service as required in the owner's manual or Polaris updates. This includes off-season storage as listed in the owner - 2006 Polaris 120 | Owners Manual - Page 93
must be done by an authorized Polaris dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle. Outside the Country where your vehicle - 2006 Polaris 120 | Owners Manual - Page 94
Snowmobile Engine Emissions Limited Warranty WARRANTY This snowmobile engine emissions limited warranty is in addition to the Polaris standard limited warranty for snowmobiles. Polaris Industries Inc. warrants that at the time it is first purchased, this emissions-certified snowmobile engine meets - 2006 Polaris 120 | Owners Manual - Page 95
for performing the scheduled maintenance identified in the owner's manual. Polaris can deny an emissions warranty claim if any snowmobile. Polaris recommends that you contact an authorized Polaris dealer to perform any service that may be necessary. It is a potential violation of the Clean Air - 2006 Polaris 120 | Owners Manual - Page 96
MAINTENANCE LOG Present this section of your manual to your dealer each time your snowmobile is serviced. This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile. DATE HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 50 100 150 93 - 2006 Polaris 120 | Owners Manual - Page 97
MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS 94 - 2006 Polaris 120 | Owners Manual - Page 98
MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS 95 - 2006 Polaris 120 | Owners Manual - Page 99
26 Safety ...12-15 Safety Decals ...14 Second Year Engine Service Contract 89 Service And Warranty Information . . 85 Signal words ...15 Skag ...Track Inspection ...Track Lubrication ...Track Tension ...Track Warm Up ...Transporting ...Troubleshooting ... R S B C E 65 51 46 30 12 58 Fall
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Owner's Manual
for Maintenance
and Safety
2006
Owner's Manual
for Maintenance
and Safety
2006