2011 Polaris RZR 170 Owners Manual
2011 Polaris RZR 170 Manual
2011 Polaris RZR 170 manual content summary:
- 2011 Polaris RZR 170 | Owners Manual - Page 1
PMS 419 FOUR STROKE for Maintenance and Safety Owner's Manual - 2011 Polaris RZR 170 | Owners Manual - Page 2
WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this product - 2011 Polaris RZR 170 | Owners Manual - Page 3
- 2011 Polaris RZR 170 | Owners Manual - Page 4
Visit us at www.polarisindustries.com 1 - 2011 Polaris RZR 170 | Owners Manual - Page 5
reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in Taiwan 2011 RANGER RZR 170 Owner's Manual P/N 9923109 2 - 2011 Polaris RZR 170 | Owners Manual - Page 6
the rights of others while operating the vehicle. This vehicle is not a toy and can be hazardous to operate. We've provided this owner's manual and an instructional video to help you and your children learn about the safe operation and care of your new POLARIS vehicle. Before your children drive or - 2011 Polaris RZR 170 | Owners Manual - Page 7
new vehicle, and that's why it's very important that you read this owner's manual and watch the instructional video. Make sure you understand and follow all of the instructions and warnings in the owner's manual and video. Ask your parents to explain anything you don't understand. Your safety and - 2011 Polaris RZR 170 | Owners Manual - Page 8
TABLE OF CONTENTS Introduction...6 Safety ...9 Features and Controls ...24 Operation...36 Emission Control Systems ...52 Maintenance ...53 Specifications...92 POLARIS Products ...94 Troubleshooting ...95 Declaration of Conformity...99 Warranty ...100 Maintenance Log ...106 Index ...108 5 - 2011 Polaris RZR 170 | Owners Manual - Page 9
your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. WARNING A WARNING indicates a hazardous situation which, if not avoided, may result in - 2011 Polaris RZR 170 | Owners Manual - Page 10
safety warnings, precautions and operating procedures before driving the vehicle. Keep this manual with the vehicle. • Never operate this vehicle without proper instruction. All operators and supervising adults must watch the instructional video that was provided with the vehicle. • Complete the New - 2011 Polaris RZR 170 | Owners Manual - Page 11
INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of - 2011 Polaris RZR 170 | Owners Manual - Page 12
SAFETY Equipment Modifications Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that - 2011 Polaris RZR 170 | Owners Manual - Page 13
SAFETY Safe Riding Gear Always wear appropriate clothing when riding a POLARIS vehicle. Wear protective clothing for comfort and to reduce the chance of injury. Eye Protection Long Sleeves Gloves Helmet Sturdy Footwear Long Pants Helmet Wearing a helmet can prevent a severe head injury. Whenever - 2011 Polaris RZR 170 | Owners Manual - Page 14
SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings - 2011 Polaris RZR 170 | Owners Manual - Page 15
different types of terrain. Complete the New Operator Driving Procedures outlined on pages 42-43. All operators must read and understand the owner's manual and all warning and instruction labels before operating the vehicle. Never allow a guest to operate this vehicle until the guest has read this - 2011 Polaris RZR 170 | Owners Manual - Page 16
use to make sure it's in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner's manual. Accessories Installing non-approved accessories may seriously affect vehicle handling and stability, which could result in loss of control or an - 2011 Polaris RZR 170 | Owners Manual - Page 17
SAFETY Safety Warnings Using Alcohol or Drugs Riding in this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never consume alcohol or drugs before or while operating or riding in this vehicle. Carrying a Passenger Never carry - 2011 Polaris RZR 170 | Owners Manual - Page 18
improperly could cause loss of traction, loss of control, accident or overturn. Always follow proper procedures for turning as described in the owner's manual. Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster - 2011 Polaris RZR 170 | Owners Manual - Page 19
down a hill improperly could cause loss of control or overturn. Always follow proper procedures for driving down a hill as described in the owner's manual. • Always drive down a hill with the transmission in forward gear. Never drive down a hill with the transmission in neu+15° tral. • Never operate - 2011 Polaris RZR 170 | Owners Manual - Page 20
the side of any hill unless absolutely necessary. If crossing a hillside is unavoidable, always follow proper procedures as described in the owner's manual. See page 47. Operating in Unfamiliar Terrain Failure to use extra caution when operating on unfamiliar terrain could result in an accident or - 2011 Polaris RZR 170 | Owners Manual - Page 21
in Reverse Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures as outlined in this manual. See page 50. Before shifting into reverse gear, always check for obstacles or people behind the vehicle. When it's safe to proceed - 2011 Polaris RZR 170 | Owners Manual - Page 22
of control or overturn (if tires regain traction unexpectedly). Always follow proper procedures for operating on slippery surfaces as described in the owner's manual. When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding - 2011 Polaris RZR 170 | Owners Manual - Page 23
Vehicle Operating a damaged vehicle can result in an accident with serious injury or death. After any overturn or accident, have a qualified service dealer inspect the entire vehicle for possible damage, including (but not limited to) brakes, throttle and steering systems. Operating on Frozen - 2011 Polaris RZR 170 | Owners Manual - Page 24
SAFETY Safety Warnings Handling Gasoline Gasoline is highly flammable and is explosive under certain conditions. Always exercise extreme caution whenever handling gasoline. • Never allow a child to refuel or handle gasoline. • Always stop the engine when refueling. • Always refuel outdoors or in a - 2011 Polaris RZR 170 | Owners Manual - Page 25
have been placed on the vehicle for your protection. Read and follow the instructions on each label carefully. If any of the labels shown in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If an informational or graphic label - 2011 Polaris RZR 170 | Owners Manual - Page 26
IN PSI (KPa): Front: 3 (20.7) Rear: 3 (20.7) MAXIMUM WEIGHT CAPACITY 300 lbs. (136 KG) INCLUDES WEIGHT OF OPERATOR, PASSENGER AND ACCESSORIES. LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. 23 - 2011 Polaris RZR 170 | Owners Manual - Page 27
FEATURES AND CONTROLS Component Locations Your vehicle is equipped with cab nets and side guards on both sides of the vehicle. Cab nets and side guards must be used by both operator and passenger at all times. Promptly replace worn or damaged cab nets with new cab nets, available from your - 2011 Polaris RZR 170 | Owners Manual - Page 28
FEATURES AND CONTROLS Component Locations Cab Frame Steering Wheel Running Lights Brush Guard Taillight/Brake Light Muffler (Spark Arrestor) 25 - 2011 Polaris RZR 170 | Owners Manual - Page 29
FEATURES AND CONTROLS Seats Driver's Seat Adjustment 1. Lift the seat latch lever located under the right front edge of the driver's seat. 2. While holding the lever upward, slide the seat forward or rearward to the desired position, then release the lever. 3. Slide the seat forward and rearward to - 2011 Polaris RZR 170 | Owners Manual - Page 30
FEATURES AND CONTROLS Steering Wheel The steering wheel can be adjusted upward or downward for rider preference. 1. Loosen the steering wheel adjustment bolt. 2. Move the steering wheel upward or downward to the desired position. 3. Tighten the bolt to 10 ft. lbs. (13.5 Nm). Adjustment Bolt - 2011 Polaris RZR 170 | Owners Manual - Page 31
FEATURES AND CONTROLS Seat Belts This POLARIS vehicle is equipped with three-point lap and diagonal seat belts for the operator and passenger. Always make sure the seat belts are secured for both the operator and passenger before riding. To wear the seat belt properly, follow Seat Belt this - 2011 Polaris RZR 170 | Owners Manual - Page 32
FEATURES AND CONTROLS Seat Belts Seat Belt Inspection Inspect all seat belts for proper operation before each use of the vehicle. 1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched. 2. Push the - 2011 Polaris RZR 170 | Owners Manual - Page 33
FEATURES AND CONTROLS Cab Nets/Side Guards Riding in this vehicle without using the cab nets and side guards increases the risk of serious injury or death in the event of an accident or overturn. Adjusters/Latches Screw Cab nets and side guards must be used by both operator and passenger at all - 2011 Polaris RZR 170 | Owners Manual - Page 34
FEATURES AND CONTROLS Fuel Cap Never allow a child to refuel or handle gasoline. The fuel tank filler cap is located on the right-hand side of the vehicle near the passenger seat. When refueling, always use either leaded or unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane. Do - 2011 Polaris RZR 170 | Owners Manual - Page 35
FEATURES AND CONTROLS Ignition Switch The ignition switch is a three-position, key-operated switch. Use the ignition switch to start the engine. See page 40 for starting procedures. The key can be removed from the switch when it is in the OFF position. OFF ON START The engine is off. Electrical - 2011 Polaris RZR 170 | Owners Manual - Page 36
Gear Selector Tip: Maintaining shift linkage adjustment is important to assure proper transmission function. See your dealer if you experience any shifting problems. NOTICE: Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result. Always shift - 2011 Polaris RZR 170 | Owners Manual - Page 37
FEATURES AND CONTROLS Brake Pedal Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. Throttle Pedal Push the pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal - 2011 Polaris RZR 170 | Owners Manual - Page 38
FEATURES AND CONTROLS Speed Control System The speed of this vehicle is restricted to under 15 MPH (24 km/h) at manufacture. The speed limiting device may be adjusted by supervising adults when they determine that their child is capable of handling additional speed. The unrestricted top speed for - 2011 Polaris RZR 170 | Owners Manual - Page 39
, accident or overturn, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner's manual. Vehicle Break-in Period The break-in period for your new POLARIS vehicle is defined as the first ten hours of operation, or the time - 2011 Polaris RZR 170 | Owners Manual - Page 40
OPERATION Vehicle Break-in Period Engine and Drivetrain Break-in 1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling gasoline. Never allow a child to handle gasoline. 2. Check the oil level. See page 59. Add the recommended oil as needed to maintain the oil level - 2011 Polaris RZR 170 | Owners Manual - Page 41
OPERATION Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Brake system/pedal travel Brake fluid Front - 2011 Polaris RZR 170 | Owners Manual - Page 42
tires specified for your vehicle. Always maintain proper tire pressure. 10. Never operate a damaged vehicle. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage. 11. Never operate the vehicle on a frozen body of water. 12. Do not touch hot - 2011 Polaris RZR 170 | Owners Manual - Page 43
OPERATION Starting the Engine 1. 2. 3. 4. 5. 6. 7. Turn the fuel valve on. Sit in the driver's seat and fasten the seat belt. Secure the cab nets. Place the transmission in neutral. Set the parking brake. Apply the brakes. Do not press the throttle pedal while starting the engine. Turn the ignition - 2011 Polaris RZR 170 | Owners Manual - Page 44
OPERATION Stopping the Engine 1. 2. 3. 4. 5. Release the throttle pedal completely and brake to a complete stop. Place the transmission in neutral. Set the parking brake. Stop the engine. Turn the fuel valve off. Braking 1. Release the throttle pedal completely. (When the throttle pedal is released - 2011 Polaris RZR 170 | Owners Manual - Page 45
Driving Procedures 1. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle. 2. Watch the instructional video with the supervising adult. 3. Review the section of this owner's manual about starting the engine, stopping the engine, braking - 2011 Polaris RZR 170 | Owners Manual - Page 46
OPERATION New Operator Driving Procedures 9. Do not carry a passenger until you have at least four hours of driving experience with this vehicle. See page 44. 10. Make sure all cab nets and side guards are properly secured. 11. Set the parking brake. 12. Place the transmission in neutral. 13. Start - 2011 Polaris RZR 170 | Owners Manual - Page 47
or aggressive maneuvers that could cause discomfort or injury to a passenger. 13. Always follow all operating guidelines as outlined on safety labels and in this manual. 44 - 2011 Polaris RZR 170 | Owners Manual - Page 48
OPERATION Driving on Slippery Surfaces When driving on slippery surfaces such as wet trails, loose gravel, sand or ice, be alert for the possibility of skidding and sliding. Skidding or sliding can cause loss of control or overturn, especially if tires regain traction unexpectedly. When operating on - 2011 Polaris RZR 170 | Owners Manual - Page 49
OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always check the terrain carefully before ascending a hill. 2. Avoid steep hills (15° maximum). 3. Drive straight uphill. 15° maximum 4. Never climb hills with excessively slippery or loose surfaces. 5. Drive at a - 2011 Polaris RZR 170 | Owners Manual - Page 50
OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Driving on a sidehill improperly cause loss of control or overturn. If crossing a hill is unavoidable, follow these precautions: 1. Drive slowly and use extreme caution. 2. If the vehicle begins to overturn, or - 2011 Polaris RZR 170 | Owners Manual - Page 51
out the pads. Floor Level NOTICE: Major engine damage can result if the vehicle is not thoroughly inspected after operation in water. Perform the services outlined in the maintenance chart. See page 53. Give special attention to engine oil, transmission oil and all grease fittings. If your vehicle - 2011 Polaris RZR 170 | Owners Manual - Page 52
OPERATION Driving Over Obstacles Follow these precautions when driving over obstacles: 1. Always check for obstacles before driving in a new area. 2. Look ahead and watch the terrain. Always be alert for hazards such as logs, rocks and low hanging branches. 3. Drive slowly and use extra caution - 2011 Polaris RZR 170 | Owners Manual - Page 53
OPERATION Driving in Reverse Follow these precautions when driving in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Apply the throttle lightly. Never apply the throttle suddenly. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid making sharp turns. 50 - 2011 Polaris RZR 170 | Owners Manual - Page 54
OPERATION Parking on an Incline A rolling vehicle can result in serious injury. Avoid parking on an incline. If parking on an incline is unavoidable, follow these precautions: 1. Place the transmission in neutral. 2. Set the parking brake. 3. Stop the engine. 4. Turn the fuel valve off. 5. Always - 2011 Polaris RZR 170 | Owners Manual - Page 55
EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your POLARIS vehicle - 2011 Polaris RZR 170 | Owners Manual - Page 56
riding conditions and an average vehicle speed of approximately ten (10) miles per hour. Vehicles subjected to severe use must be inspected and serviced more frequently. Severe Use Definition • Frequent immersion in mud, water or sand • Racing or race-style high RPM use • Prolonged low speed - 2011 Polaris RZR 170 | Owners Manual - Page 57
Improperly performing the procedures marked with a n could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer perform these services. Maintenance Chart Key X Perform these operations more often for vehicles subjected to severe use. E Emission-related - 2011 Polaris RZR 170 | Owners Manual - Page 58
MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Item Maintenance Interval ( X Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service n Have an authorized POLARIS dealer perform these - 2011 Polaris RZR 170 | Owners Manual - Page 59
X Rear Suspension nE Fuel system/filter X Spark plug E 100 12M 600 (1000) X Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service n Have an authorized POLARIS dealer perform these - 2011 Polaris RZR 170 | Owners Manual - Page 60
belt n Front wheel bearings n Brake fluid Spark arrestor Idle speed n Toe adjustment X Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service n Have an authorized POLARIS dealer perform these - 2011 Polaris RZR 170 | Owners Manual - Page 61
MAINTENANCE Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 53, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication - 2011 Polaris RZR 170 | Owners Manual - Page 62
MAINTENANCE Engine Oil Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Oil may need to be changed more frequently if POLARIS oil is not used. Do not use automotive oil. See page 94 for the part numbers of POLARIS products. Oil - 2011 Polaris RZR 170 | Owners Manual - Page 63
MAINTENANCE Engine Oil Oil Change 1. 2. 3. 4. Position the vehicle on a level surface. Set the parking brake. Clean the area around the pre-filter plug. Start the engine. Allow it to idle for two to three minutes. Stop the engine. Hot oil can cause burns to skin. Do not allow hot oil to contact skin - 2011 Polaris RZR 170 | Owners Manual - Page 64
MAINTENANCE Transmission (Main Gearcase) Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. POLARIS recommends the use of Premium AGL Synthetic Gearcase Fluid for this vehicle. Fluid Check The fill plug is located on the rear of the - 2011 Polaris RZR 170 | Owners Manual - Page 65
chain slack by moving the vehicle slightly forward to gain slack at the top side of the chain. 2. Raise the rear of the vehicle and support securely under the mainframe. Allow the swing arm to hang at full shock extension without touching the ground. This establishes the tightest chain position - 2011 Polaris RZR 170 | Owners Manual - Page 66
MAINTENANCE Drive Chain Slack Adjustment 1. Loosen the four rear housing mount bolts (two on each side). 2. Loosen the chain adjuster lock nuts. 3. Turn the chain adjusters clockwise to 1/4"-1/2" (6-12 mm) deflection. 4. Tighten the chain adjuster lock nuts to 18 ft. lbs. (25 Nm). Hold the adjuster - 2011 Polaris RZR 170 | Owners Manual - Page 67
MAINTENANCE Parking Brake Adjustment 1. Position the vehicle on a level surface. 2. Place the transmission in neutral. 3. Carefully elevate the rear of the vehicle slightly. Use an appropriate lift. 4. Loosen the jam nut on the parking brake adjustment bolt. 5. While rotating the rear wheels by hand - 2011 Polaris RZR 170 | Owners Manual - Page 68
will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. Tip: The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect throttle body - 2011 Polaris RZR 170 | Owners Manual - Page 69
See your dealer as outlined in the owner's manual. • This CVT system is intended for ingested into the CVT system. Use the following instructions to dry it out before operating. The drain the process. 6. Take the vehicle to your dealer for service as soon as possible. NOTICE: Exposure to salt water - 2011 Polaris RZR 170 | Owners Manual - Page 70
MAINTENANCE Filter Systems Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Access the air box through the access cover on the forward surface of the rear body panel. 1. Move or remove the storage bag. Remove the four (4) - 2011 Polaris RZR 170 | Owners Manual - Page 71
MAINTENANCE Spark Arrestor WARNING Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. • Do not perform service on the spark arrestor while the system is hot. Allow components to cool sufficiently before proceeding. • Wear eye protection - 2011 Polaris RZR 170 | Owners Manual - Page 72
start or operate this vehicle if it has a sticking or improperly operating throttle pedal. Immediately contact your dealer for service if throttle problems arise. Always check the pedal for free movement and return before starting the engine and occasionally during operation. Throttle Freeplay - 2011 Polaris RZR 170 | Owners Manual - Page 73
MAINTENANCE Throttle System Throttle Freeplay Adjustment Access the throttle cable adjuster through the right front wheel well. 1. Slide the cable adjuster boot off the cable adjuster. 2. Squeeze the end of the rubber boot and slide it far enough to expose the end of the inline cable adjuster. 3. - 2011 Polaris RZR 170 | Owners Manual - Page 74
MAINTENANCE Carburetor Your POLARIS vehicle is calibrated at the factory for optimal performance at altitudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F. (4 degrees C.) or higher. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly rich and the engine - 2011 Polaris RZR 170 | Owners Manual - Page 75
MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes activated by the brake pedal. See page 34. Always check brake pedal travel and the brake fluid reservoir level before each use of the vehicle. When applied, the brake pedal should feel firm. Any sponginess would indicate a - 2011 Polaris RZR 170 | Owners Manual - Page 76
MAINTENANCE Brakes Brake Fluid Inspect the level of the brake fluid before each operation. If the fluid level is low add DOT 4 brake fluid only. See page 94 for the part numbers of POLARIS products. After opening a bottle of brake fluid, always discard any unused portion. Never store or use a - 2011 Polaris RZR 170 | Owners Manual - Page 77
MAINTENANCE Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. 1. Position the vehicle on level ground. 2. Lightly turn the steering wheel left and right. 3. There should be - 2011 Polaris RZR 170 | Owners Manual - Page 78
record the measurement (2). 7. Subtract measurement 2 from measurement 1. The difference is the vehicle toe-out alignment. 8. If you discover improper alignment, see your POLARIS dealer for service. 75 - 2011 Polaris RZR 170 | Owners Manual - Page 79
(3 mm) or less. 1/8" (3 mm) Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. All service must be performed by your authorized POLARIS dealer. Wheel Removal 1. Position the vehicle on a level surface. 2. Place the transmission in - 2011 Polaris RZR 170 | Owners Manual - Page 80
wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your POLARIS dealer. Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when - 2011 Polaris RZR 170 | Owners Manual - Page 81
it clockwise about 1/4 turn. 6. Start the engine to make sure the lights come on. If the lights do not operate, see your POLARIS dealer for service. 7. Reinstall the rubber cover, and reconnect the lights to the harness. Tail Light Lamp Replacement If the brakelight doesn't work, the lamp may need - 2011 Polaris RZR 170 | Owners Manual - Page 82
9. Turn the fuel valve on. 10. Attempt to start the engine. If necessary, repeat the drying procedure. 11. Take the vehicle to your dealer for service as soon as possible, whether you succeed in starting it or not. 12. If water has been ingested into the transmission follow the procedure on - 2011 Polaris RZR 170 | Owners Manual - Page 83
MAINTENANCE Battery WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last - 2011 Polaris RZR 170 | Owners Manual - Page 84
MAINTENANCE Battery Battery Removal 1. Remove the driver's seat. See page 26. 2. On conventional batteries, remove the battery vent tube (sealed batteries do not have a vent tube). 3. Disconnect the black (negative) battery cable first. 4. Disconnect the red (positive) battery cable last. 5. Lift - 2011 Polaris RZR 170 | Owners Manual - Page 85
has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 84 before installing the battery. 1. Ensure that the battery is fully charged. 2. Place the battery in the battery holder. 3. On - 2011 Polaris RZR 170 | Owners Manual - Page 86
MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to - 2011 Polaris RZR 170 | Owners Manual - Page 87
charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less - 2011 Polaris RZR 170 | Owners Manual - Page 88
MAINTENANCE Battery Battery Charging (Sealed Battery) Always verify battery condition before and 1-2 hours after the end of charging. State of Charge 100% Charge Time Voltage 12.8-13.0 volts Action None, check at 3 mos. from date of manufacture May need slight charge, if no charge given, check in - 2011 Polaris RZR 170 | Owners Manual - Page 89
MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components. Before washing the vehicle, locate the CVT inlet and outlet ducts. The ducts are located under the rear wheel wells. - 2011 Polaris RZR 170 | Owners Manual - Page 90
the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always - 2011 Polaris RZR 170 | Owners Manual - Page 91
and liberally apply a weather resistant wax to each polished chrome wheel. Choose a product suitable for chrome finishes. Read and follow the product labels and instructions. Removing Corrosion If light rust is found on the chrome finish, use steel wool (#0000-OTT grade) to remove it. Gently rub the - 2011 Polaris RZR 170 | Owners Manual - Page 92
. See page 86. Stabilize the Fuel 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons - 2011 Polaris RZR 170 | Owners Manual - Page 93
MAINTENANCE Cleaning and Storage Storage Tips Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 53. Fog the Engine Use POLARIS Engine Fogging Oil. Follow label directions carefully. Battery Maintenance - 2011 Polaris RZR 170 | Owners Manual - Page 94
MAINTENANCE Transporting the Vehicle Follow these procedures when transporting the vehicle. 1. Place the transmission in neutral. Set the parking brake. 2. Stop the engine. 3. Turn the fuel valve off. 4. Remove the key to prevent loss during transporting. 5. Secure the fuel cap and seats. NOTICE: - 2011 Polaris RZR 170 | Owners Manual - Page 95
SPECIFICATIONS RANGER RZR 170 Maximum Rider Weight Maximum Weight Capacity Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Engine Type Displacement Cooling Bore x Stroke Alternator - 2011 Polaris RZR 170 | Owners Manual - Page 96
SPECIFICATIONS RANGER RZR 170 Lubrication System Driving System Type Final Drive Shift Type Tire Size - Front Tire Size - Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear Parking Brake Daytime Running Lights Brake Light Wet Sump Automatic Constant Variable Transmission Chain F/N/R - 2011 Polaris RZR 170 | Owners Manual - Page 97
POLARIS PRODUCTS Part Number 2870791 2876248 2876249 2872175 2872176 2873602 2873603 2872348 2871312 2871322 2871423 2871329 2871326 2870652 2872189 2871956 2859044 Description Engine Lubricant Fogging Oil (Aerosol) Synthetic Youth Oil (qt/.95 l) Synthetic Youth Oil (gal/3.8 l) Semi-Synthetic 20W- - 2011 Polaris RZR 170 | Owners Manual - Page 98
TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Driving at low RPM or ground speed Insufficient warm-up at low ambient temperatures Drive at a higher speed. Solution - 2011 Polaris RZR 170 | Owners Manual - Page 99
TROUBLESHOOTING Engine Doesn't Turn Over Possible Cause Low battery voltage Loose battery connections Loose solenoid connections Solution Recharge the battery to 12.8 VDC Check all connections - 2011 Polaris RZR 170 | Owners Manual - Page 100
TROUBLESHOOTING Engine Pings or Knocks Possible Cause Poor quality or low octane fuel Incorrect ignition timing Incorrect spark plug gap or heat range Solution Replace with - 2011 Polaris RZR 170 | Owners Manual - Page 101
TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Overuse of choke Water is present in fuel Fouled - 2011 Polaris RZR 170 | Owners Manual - Page 102
DECLARATION OF CONFORMITY POLARIS Industries Inc., 2100 Hwy 55, Medina, MN 55340 U.S.A. Telephone 763-542-0500 April 22, 2010 We, POLARIS Industries Inc., declare that the vehicles listed below conform to the essential health and safety requirements applicable to off-road all-terrain vehicles. - 2011 Polaris RZR 170 | Owners Manual - Page 103
and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this warranty does not - 2011 Polaris RZR 170 | Owners Manual - Page 104
WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES Warranty applies to the product only and does not allow for coverage of personal loss. Some items are considered "consumable," meaning they are considered part of normal maintenance or part of completing an effective repair. The following items are - 2011 Polaris RZR 170 | Owners Manual - Page 105
maintenance and installation are in accordance with POLARIS recommendations. Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does - 2011 Polaris RZR 170 | Owners Manual - Page 106
must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized POLARIS dealer who sells the same line as your vehicle. Outside the Country where your vehicle - 2011 Polaris RZR 170 | Owners Manual - Page 107
WARRANTY U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it - 2011 Polaris RZR 170 | Owners Manual - Page 108
responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been recommends that you contact an authorized POLARIS dealer to perform any service that may be necessary for your vehicle. POLARIS also recommends that - 2011 Polaris RZR 170 | Owners Manual - Page 109
MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 106 - 2011 Polaris RZR 170 | Owners Manual - Page 110
MAINTENANCE LOG DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 107 - 2011 Polaris RZR 170 | Owners Manual - Page 111
...21 Failure to Inspect ...13 Frozen Bodies of Water ...20 Handling Gasoline ...21 Hot Exhaust Systems ...21 Improper Hill Climbing ...16 Improper Tires & Maintenance 18 Instruction ...12 Jumps and Stunts ...15 110 - 2011 Polaris RZR 170 | Owners Manual - Page 112
INDEX F Filling the Battery ...Filter Care During Storage ...Filter Cleaning, Air ...Filter Systems ...Filter, Air ...Fluid, Main Gearcase ...Fluid, Transmission ...Fluid Levels During Storage...Fluid, Battery ...Fluid, Brake ...Fogging the Engine ...Fouled Plugs ...Freeplay Adjustment, Throttle ... - 2011 Polaris RZR 170 | Owners Manual - Page 113
INDEX A Air Filter ...67 Arrestor, Spark, Warning...68 C Constant Variable Transmission ...66 Corrosion Removal, Chrome...88 Cover for Storage...90 Crankcase Emission Control System. 52 CVT Break-In ...37 CVT Drying...66 CVT System ...66 B Battery ...80-85 Charging (Conventional) ...84 Charging ( - 2011 Polaris RZR 170 | Owners Manual - Page 114
INDEX S Storage ...86-90 Storage and Inspection ...90 Storage and Lubrication ...90 Storage Area ...90 Storage, Battery ...83 Storage, Covers ...90 Storage, Fluid Levels ...89 Storage, Oil Change ...89 Storage, Removal ...90 V Vehicle Identification Numbers ...8 Vehicle Immersion ...79 Vehicle
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PMS 419
Owner's Manual
for Maintenance and Safety
FOUR STROKE