Bosch 1803EVS Operating Instructions - Page 10

Grinding Operations - 5 angle grinder

Page 10 highlights

BM 1609929J64 12-05 12/12/05 4:07 PM Page 10 ELECTRONIC FEEDBACK CIRCUITRY (EFC) (Models 1803EVS & 1806E only) The internal electronic feedback system provides a "soft start", which will reduce the stresses that occur from a high torque start. The system also helps to keep the no load speed virtually constant between no-load and load conditions. KICKBACK STOP Your tool is equipped with a kickback stop feature. This feature shuts of the tool automatically if the tool stalls, or the wheel encounters excessive force. To resume operation, TURN ON/OFF SWITCH TO THE OFF POSITION, THEN RESTART THE TOOL. RESTART PROTECTION The restart protection feature was designed to help prevent accidental startups after the power has been interrupted. To resume operation if this occurs, TURN ON/OFF SWITCH TO THE OFF POSITION, THEN RESTART THE TOOL. OVERLOAD PROTECTION (Models 1803EVS & 1806E only) Your tool is equipped with overload protection to protect the motor. If the tool stops during operation TURN OFF SWITCH IMMEDIATELY and allow the motor to cool for about 30 seconds by running at no-load. If the overload protection stops the tool repeatedly, excessive force is causing the tool to overload. Don't press so hard and let the tool do the work. VARIABLE SPEED WITH DIAL SETTING (1803EVS ONLY) Your tool is also equipped with a variable speed dial. The grinder's RPM can be preset from zero to maximum nameplate rated RPM by rotating the dial on the motor housing. If tool is running at a set speed for extended periods of time, it may be necessary to run the tool at no- load full speed to cool the motor. Dial Setting Approx. RPM 1 (2800) 2-3 (5300-7500) 3 (7500) 4-6 (8800-11000) 6 (11000) Application Material Polishing Plastic Attachment Lambswool bonnet felt polishing disc, or buffing disc. Precision grinding Grinding disc of metal tools Solid wood & paint removal Sanding disc Brushing wood Cup brush Removing rust from metal Grinding metal or stone Roughing metal Sanding disc Grinding disc Roughing disc Cutting stone Cutting disc Grinding Operations SELECTING GRINDING WHEELS ! WARNING Before using a grinding wheel, be certain that its maximum safe operating speed is not exceeded by the nameplate speed of the grinder. Do not exceed the recommended wheel diameter. DISC GRINDING WHEELS Grinding wheels should be carefully selected in order to use the grinder most efficiently. Wheels vary in type of abrasive, bond, hardness, grit size and structure. The correct type of wheel to use is determined by the job. Use disc grinding wheels for fast grinding of structural steel, heavy weld beads, steel casting, stainless steel and other ferrous metals. GRINDING TIPS Efficient grinding is achieved by controlling the pressure and keeping the angle between wheel and workpiece at 10° to 15°. If the wheel is flat, the tool is difficult to control. If the angle is too steep, the pressure is concentrated on a small area causing burning to the work surface. ! WARNING Excessive or sudden pressure on the wheel will slow grinding action and put dangerous stresses on the wheel. When grinding with a new wheel be certain to grind while pulling tool backwards until wheel becomes rounded on its edge. New wheels have sharp corners which tend to "bite" or cut into workpiece when pushing forward. -10-

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SELECTING GRINDING WHEELS
Before using a grinding
wheel, be certain that its
maximum safe operating speed is not
exceeded by the nameplate speed of the
grinder. Do not exceed the recommended
wheel diameter.
DISC GRINDING WHEELS
Grinding wheels should be carefully selected
in order to use the grinder most efficiently.
Wheels vary in type of abrasive, bond,
hardness, grit size and structure. The correct
type of wheel to use is determined by the job.
Use disc grinding wheels for fast grinding of
structural steel, heavy weld beads, steel
casting, stainless steel and other ferrous
metals.
GRINDING TIPS
Efficient grinding is achieved by controlling
the pressure and keeping the angle between
wheel and workpiece at 10° to 15°. If the
wheel is flat, the tool is difficult to control. If
the angle is too steep, the pressure is
concentrated on a small area causing
burning to the work surface.
Excessive or sudden pres-
sure on the wheel will slow
grinding action and put dangerous stresses
on the wheel.
When grinding with a new wheel be certain
to grind while pulling tool backwards until
wheel becomes rounded on its edge. New
wheels have sharp corners which tend to
“bite” or cut into workpiece when pushing
forward.
!
WARNING
!
WARNING
ELECTRONIC FEEDBACK CIRCUITRY (EFC)
(Models 1803EVS & 1806E only)
The internal electronic feedback system
provides a "soft start", which will reduce the
stresses that occur from a high torque start.
The system also helps to keep the no load
speed virtually constant between no-load and
load conditions.
KICKBACK STOP
Your tool is equipped with a kickback stop
feature. This feature shuts of the tool
automatically if the tool stalls, or the wheel
encounters excessive force. To resume
operation, TURN ON/OFF SWITCH TO THE
OFF POSITION, THEN RESTART THE
TOOL.
RESTART PROTECTION
The restart protection feature was designed
to help prevent accidental startups after the
power has been interrupted. To resume
operation if this occurs, TURN ON/OFF
SWITCH TO THE OFF POSITION, THEN
RESTART THE TOOL.
OVERLOAD PROTECTION
(Models 1803EVS & 1806E only)
Your tool is equipped with overload
protection to protect the motor. If the tool
stops during operation TURN OFF SWITCH
IMMEDIATELY and allow the motor to cool
for about 30 seconds by running at no-load.
If the overload protection stops the tool
repeatedly, excessive force is causing the
tool to overload. Don't press so hard and let
the tool do the work.
VARIABLE SPEED WITH DIAL SETTING
(1803EVS ONLY)
Your tool is also equipped with a variable
speed dial. The grinder’s RPM can be preset
from zero to maximum nameplate rated RPM
by rotating the dial on the motor housing. If
tool is running at a set speed for extended
periods of time, it may be necessary to run
the tool at no- load full speed to cool the motor.
Dial Setting
Application
Approx. RPM
Material
Attachment
Polishing Plastic
Lambswool bonnet
felt polishing disc,
1
or buffing disc.
(2800)
Precision grinding
Grinding disc
of metal tools
2-3
Solid wood &
Sanding disc
(5300-7500)
paint removal
Brushing wood
Cup brush
3
(7500)
Removing rust
Sanding disc
from metal
4-6
Grinding metal
Grinding disc
(8800-11000)
or stone
Roughing metal
Roughing disc
6
(11000)
Cutting stone
Cutting disc
-10-
Grinding Operations
BM 1609929J64 12-05
12/12/05
4:07 PM
Page 10