Dirt Devil M085580 Revision 1 (11/2004) - Page 5

BELT OR BRUSHROLL: REMOVAL & REPLACEMENT TOOL REQUIRED: PHILLIPS SCREWDRIVER NOTE: Unplug cleaner before changing belt or brushroll. 5BELTSTYLE For Belt Style 5 replacement, please call 1-800-321-1134 or visit our website at www.dirtdevil.com to locate a dealer nearest you. REMOVAL REPLACEMENT 1. Screws Tab 2. Tab 1. MOTOR SHAFT Lay cleaner flat and flip cleaner over to expose nozzle base. Base should lay flat and face up. To remove nozzle guard, use a Phillips Screwdriver to remove the three (3) screws. Arrows show location of screws. Push on the two tabs to release. Lines show location of tabs. Lift nozzle guard off. Lift and remove brushroll. Dispose of old belt. Loop belt onto motorshaft. 2. 3. 3a. 4. Screws Place new belt in area of brushroll without bristles. 1 2 Insert brushroll into side holder #1 and then #2. Follow direction of arrows on brush end caps, (Diagram 3a). NOTE: Rotate brushroll to make sure belt is not twisted. Tab Tab Tab Replace nozzle guard. Match the front tabs to the slots on the nozzle base first. Swing down to snap hooks. Press firmly on entire nozzle guard to secure. Replace the three (3) screws to secure. IMPORTANT: Rotate brushroll by hand before starting cleaner. GENERAL MAINTENANCE WARNING: TO REDUCE THE RISK OF INJURY FROM MOVING PARTS - UNPLUG BEFORE SERVICING. IF OBSTRUCTION DEVELOPS DURING FLOOR CLEANING: 1. If obstruction develops while cleaning carpets, turn cleaner OFF and unplug. Check paper bag to see if it is full. If full, replace with a new paper bag (Page 8). 2. Check dirt tube to see if there is an obstruction (Page 6, "HOSE ASSEMBLY"). If so, remove obstruction. 3. Turn cleaner over and remove nozzle guard (Page 9, Diagram 1). Clear any obstruction that occurs in or around the brushroll area. 4. Remove hose from hose inlet (Page 7, Diagram 7). Remove any obstruction. NOTE : Regularly clean debris from filter in bag compartment (Page 8). IF OBSTRUCTION DEVELOPS DURING TOOL USAGE: 1. If obstruction develops while above floor cleaning, turn cleaner OFF and unplug. Check paper bag to see if it is full. If full, replace with a new paper bag (Page 8). 9 LIGHTBULB: REMOVAL & REPLACEMENT TOOL REQUIRED: FLATHEAD SCREWDRIVER WARNING:TO REDUCE THE RISK OF ELECTRIC SHOCK - UNPLUG CLEANER BEFORE REMOVING OR REPLACING LIGHTBULB. NOTE:This cleaner uses a common automotive lamp #906, 13.0 volts. For bulb replacement, call 1-800-321-1134 or your local auto parts store. 1. 2. Lean cleaner handle Pull bulb out of socket to back. Insert end of remove. Push bulb into standard (flat head) socket to replace. Snap screwdriver into bottom headlight lens panel slot and pry outward to back into place. pop headlight lens out. TROUBLESHOOTING GUIDE WARNING: TO REDUCE RISK OF PERSONAL INJURY - UNPLUG CLEANER BEFORE SERVICING PROBLEM Cleaner won't run POSSIBLE REASON 1. Power cord not firmly plugged into outlet. 2. Blown fuse or tripped breaker. 3. Needs service. 4. Thermal protector activated. POSSIBLE SOLUTION 1. Plug unit in firmly. 2. Check fuse or breaker in home. Replace fuse/reset breaker. 3. Take to service center or call 1-800-321-1134. 4. Allow cleaner to cool - Pg. 3. Cleaner won't pick-up or low suction 1. Paper bag is not opened. 2. Paper bag full. 3. Brushroll worn. 4. Broken or worn belt. 5. Nozzle/hose clogged. 6. Unit misassembled resulting in air flow leakage. 7. No paper bag in cleaner. 1. Insert finger into hole and push paper away from opening - Pg. 8. 2. Replace paper bag - Pg. 8. 3. Replace brushroll - Pg. 9. 4. Replace belt - Pg. 9. 5. Remove nozzle/hose guard to clear blockage Pg. 6 & 9. 6. Reassemble unit / review assembly - Pg. 6. 7. Install bag and clean filter - Pg. 8. Dust escaping from cleaner 1. Paper bag full. 2. Bag not installed correctly. 3. Puncture/hole in paper bag. 4. No bag in cleaner. 5. Hose not connected correctly. 1. Replace paper bag - Pg. 8. 2. Review paper bag installation - Pg. 8. 3. Replace paper bag - Pg. 8. 4. Install bag - Pg. 8. 5. Review Hose Installation - Pg. 6. Cleaner tools won't pick-up 1. Hose clogged. 2. Paper bag full. 3. There is an obstruction. 1. Remove hose and tools; remove obstruction Pg. 6. 2. Replace paper bag - Pg. 8. 3. Review General Maintenance - Pg. 9. Headlight not working 1. Bulb burnt out. 2. Loose electrical wires. 1. Replace bulb - Pg. 10. 2. Call 1-800-321-1134 for nearest authorized Royal® Dealer. ANY OTHER SERVICING SHOULD BE DONE BY AN AUTHORIZED SERVICE REPRESENTATIVE CUSTOMER SERVICE (1-800-321-1134) In the event that further assistance is required, see your Yellow Pages for an authorized Royal® Dealer. Costs of any transportation to and from any place of repair are to be paid by the owner. The service parts used in this unit are easily replaced and readily available from an authorized Royal® Dealer or retailer. Always identify your cleaner by the model number and manufacturing code when requesting information or ordering replacement parts. (The model number appears on the bottom of the cleaner.) 10