E-Z-GO Terrain 1500 Owner Manual - Page 60

MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. NOTICE If vehicle is to be stored over winter months, it can be stored with old oil left in engine. The oil should be changed as part of spring maintenance. This will remove any moisture that has accumulated during storage. STARTER/GENERATOR BELT TENSION Tool List Qty. Belt tension gauge ...1 Wrench, 3/4" ...1 Wrench, 9/16" ...2 Ratchet, 3/8" drive ...1 5 Socket, 3/4", 3/8" drive ...1 The starter/generator belt tension should be checked after the first 15 - 20 hours and set to 75 - 80 lbs. (34 - 36 kg) NOTICE A loose belt can cause audible vibration and squeal. Tighten a new starter/generator belt to 115 - 125 lbs. (52 - 57 kg) tension when a gauge is applied half way between the two pulleys. 3/8" (1 cm) Maximum Deflection (New Belt) 1/2" (1.3 cm) Maximum Deflection (Existing Belt) A new belt may be checked manually. A maximum deflection of 3/8" (10 mm) is acceptable. Tighten an existing belt to 75 - 80 lbs. (34 - 36 kg) tension using the same technique and inspect for cracking or wear. A maximum deflection of 1/2" (13 mm) is acceptable. Adjusting The Belt Loosen the starter/generator pivot bolt. While holding the lower adjusting nut with a wrench, loosen the upper jam nut with another wrench. Move the lower nut up or down the adjustment bolt until proper belt tension is achieved. Hold the lower nut in place and tighten the upper jam nut against it. 5 - 14