Harbor Freight Tools 61849 User Manual - Page 6
Grounded Welders, Extension Cords
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SAFETY SETUP BASIC WELDING Grounding TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION: Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Have a plug installed by a certified electrician. Do not use the Welder if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician. Grounded Welders 1. The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the Welder. The green wire in the cord must be the only wire connected to the Welder's grounding system and must never be attached to an electrically "live" terminal. 2. The Welder must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. Extension Cords 1. If an extension cord is used, it must have the following wire size: up to 30 feet, use 10 AWG size wire; 30 to 50 feet, use 8 AWG wire; Over 50 feet, use 6 AWG wire. 2. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible Welder damage. 3. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. 4. When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required. 5. If you are using one extension cord for more than one welder, add the nameplate amperes and use the sum to determine the required minimum cord size. 6. If you are using an extension cord outdoors, make sure it is marked with the suffix "W-A" ("W" in Canada) to indicate it is acceptable for outdoor use. 7. Make sure the extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified electrician before using it. 8. Protect the extension cords from sharp objects, excessive heat, and damp or wet areas. Specifications Electrical Rating Welding Output Capacity Duty Cycle Open Circuit Voltage KVA Welder Tips / Wire Size Wire Spool Capacity 120 V~ / 20 A 60 ~ 120 A, AC 18 gauge (0.048") to 3/16" (0.19") mild steel only Not for welding aluminum or stainless steel 20% @ 90 A (See explanation on page 14) 27 2.38 Installed tip will accept 0.030" Flux-Core wire 4" diameter / 2 lb. spool WELDING TIPS MAINTENANCE Page 6 For technical questions, please call 1-888-866-5797. Item 61849