Hayward NorthStar All NorthStar models - Page 6

NorthStar, USE ONLY HAYWARD GENUINE REPLACEMENT PARTS, Pump Mounting cont'd., Plumbing, Electrical

Page 6 highlights

NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of 15 WARNING - Hazardous Pressure. Pumps, filters, and other equipment/ components of a swimming pool filtration system operate under pressure. Incorrectly installed and/or improperly tested filtration equipment and/or components may fail resulting in severe personal injury or death. Plumbing Use Teflon tape to seal threaded connections on molded plastic components. All plastic fittings must be new or thoroughly cleaned before use. NOTE - Do NOT use Plumber's Pipe Dope as it may cause cracking of the plastic components. When applying Teflon tape to plastic threads, wrap the entire threaded portion of the male fitting with one to two layers of tape. Wind the tape clockwise as you face the open end of the fitting, beginning at the end of the fitting. The pump suction and outlet ports have molded-in thread stops. Do NOT attempt to force hose connector fitting past this stop. It is only necessary to tighten fittings enough to prevent leakage. Tighten fitting by hand and then use a tool to engage fitting an additional 1 ½ turns. Use care when using Teflon tape as friction is reduced considerably; do NOT over-tighten fitting or you may cause damage. If leaks occur, remove connector, clean off old Teflon tape, re-wrap with one to two additional layers of Teflon tape, and re-install connector. Fittings restrict flow. For better efficiency, use the fewest possible fittings (but at least two suction outlets). Avoid fittings that could cause an air trap. Pool and spa fittings MUST conform to the International Association of Plumbing and Mechanical Officials (IAPMO) standards. Use a non-entrapping suction fitting in pool (multiple drains) or double suction (skimmer and main drain). Electrical WARNING - All electrical wiring MUST be in conformance with all applicable local codes, regulations, and the National Electric Code (NEC). Ground and bond motor before connecting to electrical power supply. Failure to ground and bond pump motor can cause serious or fatal electrical shock hazard. Do NOT ground to a gas supply line. To avoid dangerous or fatal electrical shock, turn OFF power to motor before working on electrical connections. Fire Hazard - match supply voltage to motor nameplate voltage. Insure that the electrical supply available agrees with the motor's voltage, phase, and cycle, and that the wire size is adequate for the HP (kW) rating and distance from the power source. Use copper conductors only. Voltage Voltage at motor MUST NOT be more than 10% above or below motor name plate rated voltage, or motor may overheat, causing overload tripping and reduced component life. If voltage is less than 90% or more than 110% of rated voltage when motor is running at full load, consult power company. Grounding And Bonding Install, ground, bond, and wire motor in accordance with all applicable local codes, regulations, and the National Electric Code (NEC). Permanently ground motor. Use green ground terminal provided under motor canopy or access place; use size and type wire required by code. Connect motor ground terminal to electrical service ground. Bond motor to pool structure. Bonding will connect all metal parts within and around the pool with a continuous wire. Bonding reduces the risk of a current passing between bonded metal objects, which could potentially cause electrical shock if grounded or shorted. Reference NEC codes for all wiring standards including, but not limited to, grounding, bonding and general wiring procedures. Use a solid copper conductor, size 8 or larger. Run wire from external bonding lug to reinforcing rod or mesh. Connect a No. 8 AWG (8.4 mm2) solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of swimming pool, spa, or hot tub, and to all electrical equipment, metal piping (except gas piping), and conduit within 5 ft. (1.5 m) of inside walls of swimming pool, spa, or hot tub. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS

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NorthStar
Pump Series__________________
____________________________Page 6 of 15
WWW.HAYWARDPOOL.COM
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
Pump Mounting (cont’d.)
WARNING –
Hazardous Pressure.
Pumps, filters, and other equipment/ components of a
swimming pool filtration system operate under pressure. Incorrectly installed and/or improperly tested
filtration equipment and/or components may fail resulting in severe personal injury or death.
Plumbing
Use
Teflon tape
to seal threaded connections on molded plastic components.
All plastic fittings must be new or thoroughly
cleaned before use.
NOTE - Do NOT use Plumber’s Pipe Dope as it may cause cracking of the plastic components.
When applying
Teflon tape
to plastic threads, wrap the entire threaded portion of the male fitting with one to two layers of
tape.
Wind the tape clockwise as you face the open end of the fitting, beginning at the end of the fitting.
The pump suction
and outlet ports have molded-in thread stops.
Do NOT attempt to force hose connector fitting past this stop.
It is only
necessary to tighten fittings enough to prevent leakage.
Tighten fitting by hand and then use a tool to engage fitting an
additional 1 ½ turns.
Use care when using Teflon tape as friction is reduced considerably;
do NOT over-tighten fitting or
you may cause damage
.
If leaks occur, remove connector, clean off old Teflon tape, re-wrap with one to two additional
layers of Teflon tape, and re-install connector.
Fittings restrict flow.
For better efficiency, use the fewest possible fittings (but at least two suction outlets).
Avoid fittings
that could cause an air trap.
Pool and spa fittings MUST conform to the International Association of Plumbing and
Mechanical Officials (IAPMO) standards.
Use a non-entrapping suction fitting in pool (multiple drains) or double suction
(skimmer and main drain).
Electrical
WARNING –
All electrical wiring MUST be in conformance with all applicable local codes,
regulations, and the National Electric Code (NEC).
Ground and bond motor before connecting to
electrical power supply.
Failure to ground and bond pump motor can cause serious or fatal electrical
shock hazard.
Do NOT ground to a gas supply line.
To avoid dangerous or fatal electrical shock, turn
OFF power to motor before working on electrical connections.
Fire Hazard - match supply voltage
to motor nameplate voltage.
Insure that the electrical supply available agrees with the motor’s
voltage, phase, and cycle, and that the wire size is adequate for the HP (kW) rating and distance from
the power source.
Use copper conductors only.
Voltage
Voltage at motor
MUST NOT
be more than 10% above or below motor name plate rated voltage, or motor may
overheat, causing overload tripping and reduced component life.
If voltage is less than 90% or more than 110% of
rated voltage when motor is running at full load, consult power company.
Grounding And Bonding
Install, ground, bond, and wire motor in accordance with all applicable local codes, regulations, and the National
Electric Code (NEC).
Permanently ground motor.
Use green ground terminal provided under motor canopy or access place; use size and
type wire required by code.
Connect motor ground terminal to electrical service ground.
Bond motor to pool structure.
Bonding will connect all metal parts within and around the pool with a continuous
wire.
Bonding reduces the risk of a current passing between bonded metal objects, which could potentially cause
electrical shock if grounded or shorted.
Reference NEC codes for all wiring standards including, but not limited
to, grounding, bonding and general wiring procedures.
Use a solid copper conductor, size 8 or larger.
Run wire from external bonding lug to reinforcing rod or mesh.
Connect a No. 8 AWG (8.4 mm
2
) solid copper bonding wire to the pressure wire connector provided on the motor
housing and to all metal parts of swimming pool, spa, or hot tub, and to all electrical equipment, metal piping
(except gas piping), and conduit within 5 ft. (1.5 m) of inside walls of swimming pool, spa, or hot tub.