Kenmore 33205 Owners Manual - Page 22

B,Deburring

Page 22 highlights

B,Deburring Useaknifep,lastpicipedeburritnogolo, rfiletoremovbeurrfsrom theendofsmadlliametpeirpe.Besuretoremovaellburrfsrom arounthdeinsidaeswelal stheoutsidoefthepipeA.slighcthamfer (beveolf)abou1t0°-1°s5houbldeaddetdotheendtopermeitasier insertiofnthepipeintotheendofthefittingF. ailutroechamftehre edgoefthepipemayremovcemefnrot mthefittinsgockecta, using thejointtoleak. % 10-15 _ STEP B C. Test dry fit of the joint Tapered fitting sockets are designed so that an interfaced fit should occur when the pipe is inserted about 1/3 to 2/3 of the way into the socket. Occasionally, when pipe fitting dimensions are at the tolerance extremes, it will be possible to fully insert dry pipe to the bottom of the fitting socket. When this happens, a sufficient quantity of cement must be applied to the joint to fill the gap between the pipe and fitting. The gap must be filled to obtain a strong, leak-free joint. D. Inspection, cleaning, priming Visually inspect the inside of the pipe and fitting sockets and remove all dirt, grease or moisture with a clean dry rag. If wiping fails to clean the surfaces, a chemical cleaner must be used. Check for possible damage such as splits or cracks and replace if necessary. Depth-of-entry Marking the depth of entry is a way to check if the pipe has reached the bottom of the fitting socket in Step F. Measure the fitting depth and mark this distance on the pipe O. D. You may want to add several inches to the distance and make a second mark as the primer and cement will most likely destroy your first one. Apply primer to the surface of the pipe and fitting socket with a natural bristle brush. This process softens and prepares the PVC or CPVC for the solvent cementing step. Move quickly and without hesitation to the cementing procedure while the surfaces are still wet with primer. E. Application of solvent cement • Apply the solvent cement evenly and quickly around the outside of the pipe at a width a little greater than the depth of the fitting socket. • Apply a light coat of cement evenly around the inside of the fitting socket. Avoid puddling. • Apply a second coat of cement to the pipe end. STEP E F, Joint assembly Working quickly, insert the pipe into the fitting socket bottom and give the pipe or fitting a 1/4 turn to evenly distribute the cement. Do not continue to rotate the pipe after it has hit the bottom of the fitting socket. A good joint will have sufficient cement to make a bead all the way around the outside of the fitting hub. The fitting will have a tendency to slide back while the cement is still wet so hold the joint together for about 15 seconds. STEP F G, Cleanup and joint movement Remove all excess cement from around the pipe and fitting with a dry cotton rag. This must be done while the cement is still soft. The joint should not be disturbed immediately after the cementing procedure, and sufficient time should be allowed for proper curing of the joint. Exact drying time is difficult to predict because it depends on variables such as temperature, humidity and cement integrity. For more specific information, you should contact your solvent cement manufacturer. • Cans of cement and primer should be closed at all times when not in use to prevent evaporation of chemicals and hardening of cement. • They are also very flammable and should be kept away from heat or flame. STEP G 22

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B,Deburring
Useaknife,
plastic
pipedeburring
tool,
orfile
toremove
burrs
from
theendofsmall
diameter
pipe.Besure
toremove
allburrs
from
around
the
inside
aswell
astheoutside
ofthepipe.
Aslight
chamfer
(bevel)
ofabout
10°-15
°should
beadded
totheend
topermit
easier
insertion
ofthepipe
into
theendofthe
fitting.
Failure
tochamfer
the
edge
ofthepipemay
remove
cement
from
thefitting
socket,
causing
the
joint
toleak.
10-15
_
%
STEP
B
C. Test dry fit of the joint
Tapered fitting sockets
are designed
so that an interfaced
fit should
occur when
the pipe is inserted
about
1/3 to 2/3 of the way into the
socket. Occasionally,
when pipe fitting dimensions
are at the tolerance
extremes,
it will be possible
to fully insert dry pipe to the bottom of
the fitting socket.
When this happens,
a sufficient
quantity
of cement
must be applied
to the joint to fill the gap between the pipe and fitting.
The gap must be filled to obtain a strong,
leak-free
joint.
D. Inspection,
cleaning,
priming
Visually inspect the inside of the pipe and fitting sockets
and remove
all dirt, grease
or moisture
with a clean dry rag. If wiping fails to clean
the surfaces,
a chemical
cleaner
must be used.
Check for possible
damage
such as splits or cracks
and replace if necessary.
Depth-of-entry
Marking
the depth
of entry
is a way to check if the pipe has reached
the bottom
of the fitting socket
in Step F. Measure
the fitting depth
and mark this distance
on the pipe O. D. You may want to add several
inches to the distance
and make a second
mark as the primer
and
cement will most likely destroy your first one.
Apply primer to the surface of the pipe and fitting socket with a natural
bristle
brush. This process
softens
and prepares
the PVC or CPVC
for the solvent
cementing
step.
Move quickly and without
hesitation
to the
cementing
procedure
while
the
surfaces
are still wet
with
primer.
E.
Application
of
solvent
cement
Apply
the solvent
cement evenly
and quickly around
the outside
of the
pipe at a width
a little greater than
the depth
of the fitting
socket.
Apply a light coat of cement
evenly around
the inside of the
fitting
socket.
Avoid puddling.
Apply a second
coat of cement
to the pipe end.
Cans of cement and primer should be closed at all
times when not in use to prevent evaporation of
chemicals and hardening of cement.
They are also very flammable and should be kept
away from heat or flame.
STEP E
F, Joint
assembly
Working
quickly,
insert
the
pipe into the fitting
socket
bottom
and
give the pipe or fitting
a 1/4 turn to evenly distribute
the cement.
Do
not continue
to rotate the pipe after it has hit the bottom of the fitting
socket.
A good joint will
have sufficient
cement
to make a bead
all
the way around
the outside
of the fitting hub. The fitting
will have a
tendency
to slide back while
the cement
is still wet so hold the joint
together
for about
15 seconds.
G,
STEP
F
Cleanup
and joint
movement
Remove
all excess
cement
from around
the pipe and
fitting with a
dry cotton rag. This must be done while
the cement
is still soft.
The joint
should
not be disturbed
immediately
after the cementing
procedure,
and sufficient
time should
be allowed
for proper curing of
the joint.
Exact drying time is difficult
to predict because
it depends
on variables
such as temperature,
humidity
and cement integrity. For
more specific
information,
you should
contact
your
solvent
cement
manufacturer.
STEP G
22