4
TABLE OF CONTENTS
SAFE INSTALLATION, USE AND SERVICE
.................................................................................................
2
SAFETY PRECAUTIONS
..............................................................................................................................
3
TABLE OF CONTENTS
................................................................................................................................
4
CUSTOMER RESPONSIBILITIES
................................................................................................................
5
PRODUCT SPECIFICATIONS
......................................................................................................................
5
ACCESSORIES AND TOOLS NEEDED
......................................................................................................
6
Accessories
............................................................................................................................................................
6
Tools
.......................................................................................................................................................................
6
INSTRUCTIONS FOR INSTALLATION
..........................................................................................................
7
Removing the Old Water Heater
..............................................................................................................................
7
TYPICAL INSTALLATION
...............................................................................................................................
8
Get to Know Your Water Heater
..............................................................................................................................
8
Mixing Valve Usage
.................................................................................................................................................
9
LOCATING THE NEW HEATER
..................................................................................................................
10
Facts to Consider About the Location
...............................................................................................................
10-11
Insulation Jackets
.................................................................................................................................................
11
Combustion Air and Ventilation Appliances
in Unconfined Spaces
............................................................................................................................................
12
Combustion Air and Ventilation Appliances
in Confined Spaces
..........................................................................................................................................
12-13
Water Piping
....................................................................................................................................................
13-14
T & P Valve and Pipe Insulation
..........................................................................................................................
14
Temperature Pressure Relief Valve
....................................................................................................................
14-15
Filling the Water Heater
....................................................................................................................................
15-16
Venting
.............................................................................................................................................................
16-17
Gas Piping
.......................................................................................................................................................
17-18
Sediment Trap
.......................................................................................................................................................
18
OPERATING INSTRUCTIONS
................................................................................................................
19-20
Lighting & Operating Label
....................................................................................................................................
19
Temperature Regulation
.........................................................................................................................................
20
SERVICE AND MAINTENANCE
..............................................................................................................
21-23
Tank (Sediment) Cleaning
......................................................................................................................................
21
Venting System Inspection
....................................................................................................................................
21
Burner Inspection
..................................................................................................................................................
21
Burner Cleaning
................................................................................................................................................
21-22
Housekeeping
.......................................................................................................................................................
22
Anode Rod Inspection
...........................................................................................................................................
22
Temperature-Pressure Relief Valve Operation
........................................................................................................
22
Draining
............................................................................................................................................................
22-23
Drain Valve Washer Replacement
..........................................................................................................................
23
Service
..................................................................................................................................................................
23
TROUBLESHOOTING
............................................................................................................................
23-26
Start Up Conditions
...............................................................................................................................................
23
Draft Hood Operation
....................................................................................................................................
23
Condensation
...........................................................................................................................................
23-24
Smoke / Odor
...............................................................................................................................................
24
Thermal Expansion
.......................................................................................................................................
24
Strange Sounds
............................................................................................................................................
24
Operational Conditions
.....................................................................................................................................
24-25
Smelly Odor
.................................................................................................................................................
24
“AIR” In Hot Water Faucets
..........................................................................................................................
24
High Temperature Shut Off System
...............................................................................................................
25
Leakage Checkpoints
............................................................................................................................................
25
TROUBLESHOOTING GUIDE
....................................................................................................................
26
NOTES
....................................................................................................................................................
27-28
REPAIR PARTS LIST
..............................................................................................................................
29-31
WARRANTY
................................................................................................................................................
32