Poulan PZ4822 User Manual
Poulan PZ4822 Manual
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- Poulan PZ4822 | User Manual - Page 1
PZ4822 Operator´s manual Please read the operator's manual carefully and make sure you understand the instructions before using the machine. English - Poulan PZ4822 | User Manual - Page 2
the Mower Deck 46 Cleaning and Washing 50 Caster Wheels 50 Hardware 50 Lubrication 51 Lubrication Schedule 51 General 51 Lubricating the Cables 52 Lubricating in Accordance with the Lubrication Schedule 52 Trouble Shooting Guide 56 Storage 59 Winter Storage 59 Service 59 Wiring diagram - Poulan PZ4822 | User Manual - Page 3
result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of - Poulan PZ4822 | User Manual - Page 4
ride-on mower. This machine is built for the greatest efficiency and rapid mowing primarily of large areas. Controls in one place and a hydrostatic transmission regulated by steering controls also contribute to the machine's performance. This manual is a valuable document. Following the instructions - Poulan PZ4822 | User Manual - Page 5
Service Poulan's products are sold all over the world and only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service in the Service Journal in this operator's manual. When you need spare parts or support in service questions, - Poulan PZ4822 | User Manual - Page 6
this publication to notify the reader of a risk of personal injury or death, particularly if the reader should neglect to follow instructions given in the manual. IMPORTANT INFORMATION Xxxxxxx xxxx xxxxxxxx xxx xxx xxxx xxxxxx xx. Used in this publication to notify the reader of a risk of material - Poulan PZ4822 | User Manual - Page 7
Read Operators Manual SYMBOLS AND DECALS Shut off engine & remove key before performing any maintenance or repair work. Keep a safe distance from the machine. Use on slopes no - Poulan PZ4822 | User Manual - Page 8
COULD RESULT IN SERIOUS INJURY OR DEATH. General Operation • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow - Poulan PZ4822 | User Manual - Page 9
ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Follow the manufacturer's recommendation for wheel weights or counterweights. • Anyone who operates this machine must first read and understand this Operation Manual. Local laws may regulate - Poulan PZ4822 | User Manual - Page 10
SAFETY INSTRUCTIONS Personal Safety Equipment WARNING! When using the machine, approved wear gloves when handling the blades. • Never wear loose clothing that can get caught in moving parts. • Use ear protectors to avoid damage to hearing. Personal protective equipment 8011-670 Slope Operation - Poulan PZ4822 | User Manual - Page 11
SAFETY INSTRUCTIONS • Use extra care while operating machine with grass catchers or injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. • Never - Poulan PZ4822 | User Manual - Page 12
INSTRUCTIONS Maintenance WARNING! The engine must not be started when the driver's floor plate or any protective plate for the mower deck's drive belt arise in the fuel system, the engine must not be started until the problem has been resolved. Never fill the fuel tank indoors 8011-516 WARNING! - Poulan PZ4822 | User Manual - Page 13
and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Maintain or replace safety and instruction labels, as necessary - Poulan PZ4822 | User Manual - Page 14
SAFETY INSTRUCTIONS • Acid in the eyes can cause blindness, contact a doctor immediately. • Be careful when servicing the battery. Explosive gases form in the battery. Never perform maintenance on the battery when smoking or near open flames or sparks. The battery can - Poulan PZ4822 | User Manual - Page 15
parts for the machine. • The blades are sharp and can cause cuts and gashes. Wrap the blades or use protective gloves when handling them. • Check the parking brake's functionality regularly. Adjust and service with this mower. They may jackknife or overturn causing damage to the mower and possibly - Poulan PZ4822 | User Manual - Page 16
• Follow a regular schedule in maintaining, caring for and using your mower. • Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. • This machine has no brain. Use yours! WARNING! This mower is equipped with an internal combustion engine and should not be used - Poulan PZ4822 | User Manual - Page 17
CONTROLS Controls This operator's manual describes the Poulan Zero Turn Rider. The rider is fitted with a Briggs and Stratton four-stroke engine developing 22 horse power. Transmission from the engine is made via two belt-driven hydrostat transaxles, one for each drive wheel. Using the left and - Poulan PZ4822 | User Manual - Page 18
control is moved much further forward than the other. Tracking If the mower is not tracking straight, check the air pressure in both rear tires. or blacktop surface. If unit still does not track straight, contact a Poulan workshop for adjustment. 1 Forward 2 Neutral 3 Neutral slot, Neutral lock - Poulan PZ4822 | User Manual - Page 19
engine compartment. They are flat pin fuses of the same type used in automobiles. There are two fuses. Fuse ratings and functions: • 20 A, Primary fuse. • 7.5 A, Mower deck coupling. Lengthways adjustment Fuses CZ-1 8011-483 English-18 - Poulan PZ4822 | User Manual - Page 20
CONTROLS 4. By pass linkages When pushing or pulling the mower, be sure to engage the IZT (Integraded Zeroturn Transaxle) bypass linkages. The IZT bypass linkages are located on the rear of the frame, below the - Poulan PZ4822 | User Manual - Page 21
an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage fresh fuel the next season. See Storage Instructions for additional information. Never use engine or In order to engage the mower deck, pull the knob out; the mower blades are disengaged when the - Poulan PZ4822 | User Manual - Page 22
throttle control regulates the engine speed and thereby the rate of rotation of the blades, assuming the blade switch is pulled out, see Engaging the Mower Deck. In order to increase or decrease the engine speed, the control is moved. Avoid idling the engine for long periods, as there is a risk - Poulan PZ4822 | User Manual - Page 23
hour before and one hour after the interval. The CHG OIL icon will come on and shut off automatically. The hour meter can not be manually reset. Hour meter 8011-7492 11. Parking Brake IMPORTANT INFORMATION The machine must be stopped before activating the parking brake. The parking brake is found - Poulan PZ4822 | User Manual - Page 24
all four tires is the same 15 psi (1 bar). 2 1 1/2 3 2 1/2 4 1/2 4 3 1/2 Cutting height pedal Accessories For mulching, there is a BioClip attachment available. This is mounted underneath the mower deck and consists of discharge cover and blades. 8011-753 English-23 - Poulan PZ4822 | User Manual - Page 25
Operation Read "Safety Instructions" section and following pages, if you are unfamiliar with the machine. Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities. We suggest when first operating the mower, use a reduced throttle - Poulan PZ4822 | User Manual - Page 26
OPERATION Before Starting • Read the sections Safety Instructions and Controls before starting the machine. • Perform started: • The driver must be seated on the seat. • The blade switch for engaging the mower blades must be depressed. • The parking brake must be on. • Both steering controls must be - Poulan PZ4822 | User Manual - Page 27
depressing the blade switch. 5. Move the steering controls outward to the locked (outer) neutral position. 8011-668 Depress the control for disengaging the mower deck 6. Move the throttle to the middle position. 7. If the engine is cold, the throttle control should be pushed forward to its choke - Poulan PZ4822 | User Manual - Page 28
OPERATION 8. Press in and turn the ignition key to the start position. 9. When the engine starts, immediately release the ignition key back to the run position. IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time. If the engine does not start, wait about 10 seconds before - Poulan PZ4822 | User Manual - Page 29
cable to the NEGATIVE (-) terminal of the fully charged battery. • Connect the other end of the BLACK cable to a good CHASSIS GROUND on the mower with the discharged battery, away from the fuel tank and battery. To remove cables, reverse order • Remove BLACK cable first from chassis and then from - Poulan PZ4822 | User Manual - Page 30
by the cutting height pedal. Released parking brake IMPORTANT INFORMATION The mower deck's anti-scalp rollers should be evenly adjusted. 2 1 one is near the machine when engaging the Blade switch. 4. Engage the mower deck by pulling out the blade switch. 5. Move throttle control to full throttle - Poulan PZ4822 | User Manual - Page 31
neutral position. Operating on hills Read the Safety Instructions "Driving on Slopes" in the "Safety Instructions". WARNING! Do not drive up or down hills levers return to neutral when released. This may cause the mower to suddenly stop. • To restart movement, release the parking brake. • - Poulan PZ4822 | User Manual - Page 32
operating speed can be used without poor mowing results. • Avoid mowing wet lawns. The mowing result is poorer because the wheels sink into the soft lawn, clumps build, and the grass clippings fasten under the cowling. • Hose the mower deck underside with water after each use. When cleaning, the - Poulan PZ4822 | User Manual - Page 33
symbol). Turn the ignition key to the stop position. 5. Move the steering controls outward. 6. Remove key. Always remove key when leaving the mower to prevent unauthorized use. IMPORTANT INFORMATION Leaving the ignition switch in any other position than "OFF" will cause the battery to be discharged - Poulan PZ4822 | User Manual - Page 34
to be carried out unless: - the engine is stopped, - the ignition key has been removed, - the parking brake is on. When pushing or pulling the mower, be sure to engage the IZT (Integraded Zeroturn Transaxle) bypass linkages. The IZT bypass linkages are located on the rear of the frame. • Raise the - Poulan PZ4822 | User Manual - Page 35
an authorized service workshop. An annual service carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation. Read "Maintenance" in the Safety Instructions section. z = Described in this manual = Not described - Poulan PZ4822 | User Manual - Page 36
required more often. 3) For daily use, the machine should be lubricated twice weekly. 4) Performed by authorized service workshop. z = Described in this manual = Not described in this manual WARNING! No adjustments or maintenance to be carried out unless: • The engine is stopped. • The ignition - Poulan PZ4822 | User Manual - Page 37
MAINTENANCE Battery Your mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery " wrench, remove terminal guard. 5. Carefully remove the battery from the mower. 6. Install new battery with terminals in the same position as the old - Poulan PZ4822 | User Manual - Page 38
MAINTENANCE Ignition System The engine is equipped with an electronic ignition system. Only the spark plug requires maintenance. For recommended spark plug, see Technical Data. 1. Remove the ignition cable boot and clean around the spark plug. 2. Remove the spark plug with a spark plug socket - Poulan PZ4822 | User Manual - Page 39
sure the engine stops when the parking brake is not engaged and the operator leaves the seated position. Check that the engine stops if the mower blades are engaged and the driver temporarily stands up. Conditions for starting 8011-4842 IMPORTANT INFORMATION In order to be able to drive, the - Poulan PZ4822 | User Manual - Page 40
Cable Check that the engine responds to throttle increases and that a good engine speed is attained at full throttle. If doubts arise, contact the service workshop. If adjustments are necessary, they can be made as follows for the lower cable: 1. Loosen the clamping screw for the cable's outer - Poulan PZ4822 | User Manual - Page 41
the air filter regularly (see the heading Maintenance Schedule for the proper service interval). Check the air cleaner daily or before starting the engine. Please see the manual of the engine manufacturer for any additional instructions, including safety instructions Install filter 8019-015 - Poulan PZ4822 | User Manual - Page 42
the parking brake. Perform a stand still test and check that there is a braking action. To adjust the parking brake, contact the Poulan service workshop. WARNING! Faulty adjustment can cause an accident. Tire pressures 8011-564 IMPORTANT INFORMATION The parking brake is a mechanical latch brake - Poulan PZ4822 | User Manual - Page 43
arm slowly until spring force is no longer felt. • Remove bolt from idler pulley. This will allow belt to pass by the belt guide. • Loosen screws from both left and right plastic belt shield above each mandrel housing. Remove shields • Remove any dirt or grass that may have accumulated around the - Poulan PZ4822 | User Manual - Page 44
the electric clutch pulley that is located on the engine shaft. • Route the belt forward between the EZT (E-Series Zeroturn Transaxles) and up onto the deck. • Place belt around spring loaded idler pulley, between the pulley and guide. Secure bolt and nut. • Starting on the right hand side of the - Poulan PZ4822 | User Manual - Page 45
Zeroturn Transaxle) belt Park the mower on a level surface. Engage the parking brake. EZT belt removal NOTE: Be careful not to damage the fan blades on the EZT´s as this can affect cooling or damage the EZT´s • Remove the deck belt (see to replace deck belt in this section of the manual). • Unplug - Poulan PZ4822 | User Manual - Page 46
blades IMPORTANT INFORMATION The sharpening of blades should be carried out by an authorized service workshop. Damaged blades should be replaced when hitting obstacles that result in a breakdown. Let the service workshop decide whether the blade can be repaired/ground or must be replaced. Blade - Poulan PZ4822 | User Manual - Page 47
Adjusting the Mower Deck WARNING! Before performing any service or adjustment checklist: 1. Engage the parking brake. 2. Place the Blade-switch in the disengaged position. 3. Turn ignition switch to "OFF" position and remove the key. 4. Make sure the blades and all moving parts - Poulan PZ4822 | User Manual - Page 48
MAINTENANCE To level deck Adjust the deck while the mower is on a level surface. Make sure the tires are the top pin and the bottom clevis pin. Push bottom clevis pin through deck lift connector while supporting deck. Adjust by moving the deck lift connector to a new hole to lower or raise that - Poulan PZ4822 | User Manual - Page 49
while facing front to rear. 4. To adjust, loosen the jam nut on the yoke, remove the securing ring and push the clevis pin out while supporting the deck. To lower that specific corner, lengthen the rod assembly by turning the yoke counter clockwise. To raise that specific corner, shorten the rod - Poulan PZ4822 | User Manual - Page 50
in most terrain conditions. IMPORTANT INFORMATION Adjust Anti-scalp rollers with the mower on a flat level surface. CZ-9 Anti-scalp roller 1. Adjust height (see "TO ADJUST DECK CUTTING HEIGHT" in the operation section of this manual). 2. Using a 3/4" wrench and a 9/16" wrench, remove the nut and - Poulan PZ4822 | User Manual - Page 51
directly after use (after it is cooled), before the dirt sticks. Do not spray water on the top of the mower deck. Use compressed air to clean the top side of mower deck. Regularly clean deck and underside of deck, avoid spraying engine and electrical components with water. Use protective glasses - Poulan PZ4822 | User Manual - Page 52
away excess grease after lubrication. It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys. Should this happen, attempt to clean them with spirits. If the belt continues to slip after cleaning, it must be replaced. Gasoline or other petroleum products - Poulan PZ4822 | User Manual - Page 53
LUBRICATION Lubricating the Cables If possible, grease both ends of the cables and move the controls to end stop positions when lubricating. Refit the rubber covers on the cables after lubrication. Cables with sheaths will bind if they are not lubricated regularly. If a cable binds, it can disrupt - Poulan PZ4822 | User Manual - Page 54
LUBRICATION 1. Place the machine on a flat surface. 2. Remove the yellow cap and fit a hose to the drain valve. IMPORTANT INFORMATION Used engine oil is a health hazard and must not be disposed of on the ground or in nature; it should always be disposed of at a workshop or appropriate disposal - Poulan PZ4822 | User Manual - Page 55
LUBRICATION Checking the oil level Check the oil level in the engine when the machine is standing level and the engine is stopped. Remove the dipstick, wipe it clean, and then replace it. The dipstick should be screwed into place. Take the dipstick out again and read the oil level. The oil level - Poulan PZ4822 | User Manual - Page 56
LUBRICATION 6. Check the oil level in the engine, fill if necessary. The oil filter holds 0.1 liters of oil. Transmission The transmission is maintenance free. There is no need for level checks or oil changes. If a leak occurs, replace the unit or contact your Poulan dealer. English-55 - Poulan PZ4822 | User Manual - Page 57
TROUBLE SHOOTING GUIDE Trouble Shooting Guide Problem Cause The engine will not start. • The blade switch is engaged. • The steering controls are not locked in the neutral position. • The driver is not - Poulan PZ4822 | User Manual - Page 58
TROUBLE SHOOTING GUIDE • Wrong fuel type. • Water in the fuel. • Clogged air filter. The on. • Bypass valve on pump open. • Drive belt for the transmission gears slack or has come off. Mower deck not engaging. • Drive belt for the mower deck has come loose. • Contact for the electromagnetic - Poulan PZ4822 | User Manual - Page 59
TROUBLE SHOOTING GUIDE Uneven mowing results. • Different air pressure in the tires on the left and right sides. • Bent blades. • The suspending for the mower deck is uneven. • The blades are blunt. • Driving speed too high. • The grass is too long. • Grass collected under the mower deck. The - Poulan PZ4822 | User Manual - Page 60
layer of oil on the underside of the mower deck to avoid corrosion. 2. Inspect the machine for worn or damaged parts and tighten any nuts or screws that may place and cover it for extra protection. Service When ordering spare parts, please specify the purchase year, model, type, and serial - Poulan PZ4822 | User Manual - Page 61
Wiring diagram WIRING DIAGRAMS 6. Seat unoccupied 11. Brake switch OFF pos. 8. Blade switch in OFF position 14-15. Motion control levers OUT 1. Battery 2. Accessory outlet 3. Key switch 4. To engine - Poulan PZ4822 | User Manual - Page 62
Technical Data Engine Manufacturer Type Power Lubrication Oil capacity excl filter Oil capacity incl filter Engine oil (See viscocity digram) Fuel Fuel tank capacity Spark plugs / gap Cooling Air filter Alternator Starter TECHNICAL DATA Z4822 Briggs and Stratton Intek Single 22 hp / 16.18kW - Poulan PZ4822 | User Manual - Page 63
TECHNICAL DATA Equipment Cutting width Cutting height Uncut circle Number of blades Blade length Nose rollers Sprung standard seat Hinged armrests Hour meter Blade engagement Deck construction Z4822 48" / 122cm 1.5"- 4" / 3.8 - 10.2 cm 0 2 16 1/2" / 419mm Yes Standard No Standard 85 ft/lb Warner - Poulan PZ4822 | User Manual - Page 64
altered without prior notification. Note that no legal demands can be placed based on the information contained in these instructions. Use only original parts for repairs. The use of other parts voids the warranty. Do not modify or install non-standard equipment to the unit without consent from the - Poulan PZ4822 | User Manual - Page 65
emission rules etc.). Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the Engine manual. Take care of them as valuable documents. English-64 - Poulan PZ4822 | User Manual - Page 66
wheels. 10. Check the mower deck adjustment. 11. Check: The safety switch for the parking brake. The safety switch for the mower deck. The safety switch in service schedule. The need and advantages of leaving the machine for service every 300 hours. The effects of service and maintaining a service - Poulan PZ4822 | User Manual - Page 67
SERVICE JOURNAL After the First 5-8 Hours 1. Change engine oil. English-66 - Poulan PZ4822 | User Manual - Page 68
JOURNAL Action 25-Hour Service 1. Sharpen/Replace mower blades if required. 2. Lubricate the caster wheels. 3. Check the tire pressures. 4. Check battery with cables. 5. Check/clean the engine's cooling air intake. 6. Clean the air - Poulan PZ4822 | User Manual - Page 69
JOURNAL Action 50-Hour Service 1. Perform the 25-hour service. 2. Clean/replace the air cleaner's filter cartridge (paper filter) (shorter intervals for dusty operating conditions). 3. Change the engine oil. 4. Inspect muffler/spark arrester. 5. Check/adjust - Poulan PZ4822 | User Manual - Page 70
JOURNAL Action 100-Hour Service 1. Perform the 25-hour service. 2. Perform the 50-hour service. 3. Change the engine oil filter. 4. Clean/replace the spark plug. 5. Clean the cooling fins on the engine and transmission. 6. Check V-belts. 7. Check tighten caster wheel axle bolts (every 200 hours - Poulan PZ4822 | User Manual - Page 71
the customer as to which additional work is to be carried out. 2. Perform the 25-hour service. 3. Perform the 50-hour service. 4. Perform the 100-hour service. 5. Check/adjust the mower deck. 6. Clean the combustion chamber and grind the valve seats. 7. Check the engine valve clearance. 8. Replace - Poulan PZ4822 | User Manual - Page 72
SERVICE JOURNAL Action Date, mtr reading, stamp, sign At Least Once Each Year 1. Clean the engine's cooling air intake (25 100 hours). 11. Clean the cooling fins (100 hours). 12. Check the engine valve clearance. 13. Perform the 300-hour service at an authorized service workshop. English-71 - Poulan PZ4822 | User Manual - Page 73
Action SERVICE JOURNAL Date, mtr reading, stamp, sign English-72 - Poulan PZ4822 | User Manual - Page 74
Action SERVICE JOURNAL Date, mtr reading, stamp, sign English-73 - Poulan PZ4822 | User Manual - Page 75
Action SERVICE JOURNAL Date, mtr reading, stamp, sign English-74
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Please read the operator’s manual carefully and make sure
you understand the instructions before using the machine.
English
Operator´s manual
PZ4822