Rheem Versa Heaters Operating Instructions - Page 24

Gas Valve Removal, Main Burner & Orifice Removal, Igniter Removal & Cleaning, Electronic,

Page 24 highlights

Gas Valve Removal 1. Remove burner tray from heater as described in the Burner Tray Removal section. 2. Disconnect pilot tubing (if removing a Millivolt valve). 3. Disconnect wires to gas valve. 4. Unscrew gas valve from manifold. 5. Reverse above procedure to reinstall. Igniter Removal & Cleaning (Electronic) 1. Disconnect high tension wire from igniter. 2. Remove (2) screws that mount the igniter to the burner tray. 3. Remove igniter from burner tray. 4. Reverse above procedure to reinstall. Main Burner & Orifice Removal 1. Remove burner tray. 2. Remove screws from rear burner hold-down bracket. NOTE: If the heat exchanger is sooted badly, the burner hold-down bracket and spacer can become distorted from direct-flame impingement and this usually necessitates replacement of these parts. 3. Lift burners from slotted spacers and slide from orifices. Clean with a wire brush. Fig. 32: Direct Spark Igniter 4. Orifices usually do not need to be replaced. To clean, run either copper wire or wood toothpick through orifice. Do not enlarge hole. To remove orifice, use a socket wrench and remove from manifold. Do not over-tighten when reinstalling. Ignition Control Fault Codes The ignition control fault codes listed in Table H can be used to troubleshoot ignition problems. 5. Reverse above procedure to reinstall. ORIFICES MUST BE PARALLEL WITH BASE TOLERANCE OF +2° -0° IGNITER BETWEEN IGNTER & BURNER PORTS 0.375" ± 0.125" BURNER PORTS Code Condition Steady On Power applied, control OK Steady Off No power or control hardware fault 1 Flash Ignition lockout from too many trials 2 Flashes Ignition lockout from too many flame losses in single call for heat 3 Flashes Control hardware/software fault detected Table H: Ignition Control Fault Codes Fig. 31: Igniter Position to Burners 24

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Gas Valve Removal
1.
Remove burner tray from heater as described in
the Burner Tray Removal section.
2.
Disconnect pilot tubing (if removing a Millivolt
valve).
3.
Disconnect wires to gas valve.
4.
Unscrew gas valve from manifold.
5.
Reverse above procedure to reinstall.
Main Burner & Orifice Removal
1. Remove burner tray.
2. Remove screws from rear burner hold-down
bracket.
3.
Lift burners from slotted spacers and slide from ori-
fices. Clean with a wire brush.
4. Orifices usually do not need to be replaced. To
clean, run either copper wire or wood toothpick
through orifice. Do not enlarge hole. To remove ori-
fice, use a socket wrench and remove from
manifold. Do not over-tighten when reinstalling.
5.
Reverse above procedure to reinstall.
NOTE:
If the heat exchanger is sooted badly, the
burner hold-down bracket and spacer can become
distorted from direct-flame impingement and this
usually necessitates replacement of these parts.
ORIFICES MUST BE PARALLEL WITH BASE
TOLERANCE OF +2° -0°
IGNITER
BETWEEN IGNTER & BURNER
PORTS 0.375” ± 0.125”
BURNER PORTS
Fig. 31: Igniter Position to Burners
Igniter Removal & Cleaning
(Electronic)
1. Disconnect high tension wire from igniter.
2. Remove (2) screws that mount the igniter to the
burner tray.
3. Remove igniter from burner tray.
4. Reverse above procedure to reinstall.
Ignition Control Fault Codes
The ignition control fault codes listed in Table H can be
used to troubleshoot ignition problems.
Fig. 32: Direct Spark Igniter
Code
Condition
Steady On
Power applied, control OK
Steady Off
No power or control hardware fault
1 Flash
Ignition lockout from too many trials
2 Flashes
Ignition lockout from too many flame
losses in single call for heat
3 Flashes
Control hardware/software fault
detected
Table H: Ignition Control Fault Codes