Weider Flex 225 Owners Manual - Page 7

assembling

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WEIDER HEALTH and FITNESS STEP 4 STEPPER ASSEMBLY _. . . PART NAME 35 RUBBER BUMPER 36 1 1/2" X 3" PLASTIC CAP 37 1" I.D. SQUARE END BUSHING 39 5/8" I.D. PLASTIC SPACER 40 1" COVER CAP FASTENER 41 5/8" I.D. CAP FASTENER 55 3/16" X 1/2" SHEET METAL SCREW 63 5/16" X 1 1/2" HEX HEAD BOLT 71 5/16" NYLON LOCK NUT QTY 2 2 4 2 2 2 4 2 2 To STEPPER PEDALS (6) and (7) attach a RUBBER BUMPER (35) to the bottom using 3/16" X 112" SHEET METAL SCREWS (55). 39 41 49 PAGE 6 Press SQUARE END BUSHINGS (37) into each end of Pedal Pivot Housing. Remove 3/16" X 1/2" SHEET METAL SCREWS (55) which have been pre-assembled into ends of Pivot Tube. Double check to be certain that the correct Pedals are on the proper sides (Adjustment holes should be to the inside) of Frame then press the Pedals onto the Pivot Tube. Press 1" COVER CAP FASTENER (40) onto ends of Pivot Tube so that screw hole in cap aligns with hole in Pivot Tube. Re-assemble SHEET METAL SCREW (55). Cap end of pedals with 1 1t2" X 3" PLASTIC CAP (36). Assemble CYLINDER MOUNTING BRACKET (16) into one of the resistance hole settings and secure with TENSION KNOB (26). Slide a 5/8" I.D. PLASTIC SPACER (39) onto support tube, slide on RESISTANCE CYLINDERS (49), and cap tube with 5/8 I.D. CAP FASTENER (41). 37 40 37 \ 16 71 2411:.( 63 55 84 26 \A PLEASE TAKE NOTE THAT YOU HAVE TO PUT A FENDER WASHER(A)BETWEEN TENSION KNOB (26)AND THE PEDAL (6 & 7). 35 5%1 Attach RESISTANCE CYLINDERS (49) to PEDAL (6) and (7) by bolting into MOUNTING BRACKETS (16) with 5/16` X 1 1/2" HEX HEAD BOLT (63) and 5/16" NYLON LOCK NUT (71). 40 Remove STEPPER RESISTANCE SCALE DECALS (84) from backing and attach decals to pedals so they align with hole settings on pedals. Setting 1 should be to the front of the pedal. Remove backing from adhesive strips on FOOT PADS (34) and attach pads to rear of pedals. Attach STATION 2 DECAL (85) to Main Frame just above resistance cylinder mounting tube. 04. 55 DETAIL 0 After pedals are attached to resistance cylinders the resistance can be changed by unscrewing KNOBS (26) from pedals, moving cylinder to another setting and re-assembling knob at desired resistance setting.

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WEIDER
HEALTH
and
FITNESS
PAGE
6
STEP
4
STEPPER
ASSEMBLY
_.
. .
PART
NAME
QTY
35
RUBBER
BUMPER
2
36
1
1/2"
X
3"
PLASTIC
CAP
2
37
1"
I.D.
SQUARE
END
BUSHING
4
39
5/8"
I.D.
PLASTIC
SPACER
2
40
1"
COVER
CAP
FASTENER
2
41
5/8"
I.D.
CAP
FASTENER
2
55
3/16"
X
1/2"
SHEET
METAL
SCREW
4
63
5/16"
X
1
1/2"
HEX
HEAD
BOLT
2
71
5/16"
NYLON
LOCK
NUT
2
To
STEPPER
PEDALS
(6)
and
(7)
attach
a
RUBBER
BUMPER
(35)
to
the
bottom
using
3/16"
X
112"
SHEET
METAL
SCREWS
(55).
Press
SQUARE
END
BUSHINGS
(37)
into
each
end
of
Pedal
Pivot
Housing.
Remove
3/16"
X
1/2"
SHEET
METAL
SCREWS
(55)
which
have
been
pre
-assembled
into
ends
of
Pivot
Tube.
40
Double
check
to
be
certain
that
the
correct
Pedals
are
on
the
proper
sides
(Adjustment
holes
should
be
to
the
inside)
of
Frame
then
press
the
Pedals
onto
the
Pivot
Tube.
Press
1"
COVER
CAP
FASTENER
(40)
onto
ends
of
Pivot
Tube
so
that
screw
hole
in
cap
aligns
with
hole
in
Pivot
Tube.
Re
-assemble
SHEET
METAL
SCREW
(55).
Cap
end
of
pedals
with
1
1t2"
X
3"
PLASTIC
CAP
(36).
Assemble
CYLINDER
MOUNTING
BRACKET
(16)
into
one
of
the
resistance
hole
settings
and
secure
with
TENSION
KNOB
(26).
Slide
a
5/8"
I.D.
PLASTIC
SPACER
(39)
onto
support
tube,
slide
on
RESISTANCE
CYLINDERS
(49),
and
cap
tube
with
5/8
I.D.
CAP
FASTENER
(41).
Attach
RESISTANCE
CYLINDERS
(49)
to
PEDAL
(6)
and
(7)
by
bolting
into
MOUNTING
BRACKETS
(16)
with
5/16`
X
1
1/2"
HEX
HEAD
BOLT
(63)
and
5/16"
NYLON
LOCK
NUT
(71).
Remove
STEPPER
RESISTANCE
SCALE
DECALS
(84)
from
backing
and
attach
decals
to
pedals
so
they
align
with
hole
settings
on
pedals.
Setting
1
should
be
to
the
front
of
the
pedal.
Remove
backing
from
adhesive
strips
on
FOOT
PADS
(34)
and
attach
pads
to
rear
of
pedals.
Attach
STATION
2
DECAL
(85)
to
Main
Frame
just
above
resistance
cylinder
mounting
tube.
41
37
39
49
37
\
63
55
84
PLEASE
TAKE
NOTE
THAT
YOU
HAVE
TO
PUT
A
FENDER
WASHER
(A)
BETWEEN
TENSION
KNOB
(26)AND
THE
PEDAL
(6
&
7).
40
16
71
2411
.
:(
26
\
A
35
5%
1
0
4.
55
DETAIL
0
After
pedals
are
attached
to
resistance
cylinders
the
resistance
can
be
changed
by
unscrewing
KNOBS
(26)
from
pedals,
moving
cylinder
to
another
setting
and
re
-assembling
knob
at
desired
resistance
setting.