Hayward CAT 3500 CAT 3500 Owners Manual - Page 26

System Maintenance - engines

Page 26 highlights

System Maintenance CAT 3500 Controller Package The CAT 3500 controller unit is virtually maintenance free. Cleaning of the enclosure, front panel and flow cell can be performed using a clean, soft cloth moistened with mild soap and water solution or glass cleaner. Use of abrasives or harsh chemicals may damage the enclosure and membrane switch panel. Water Maintenance Always test and record water chemistry readings in compliance with Health Department requirements using a quality manual test kit. Calibrate pH periodically as described earlier in this manual. It is important to note that changes in pH, cyanuric acid concentration, total dissolved solids, and use of additional or alternative sanitizers will all affect the primary sanitizer residual level relative to ORP. It is important to maintain total alkalinity on a regular basis to ensure pH stability. To maintain a consistent sanitizer residual in parts-per-million (ppm), periodically adjust the ORP setpoint. Precision Calibration The CAT 3500 controller provides instrument-grade accuracy which exceeds that of most liquidstandard water testing kits. Therefore, it may be preferable to calibrate pH using commercially available reference solutions. Sensor Maintenance The sensors must be clean and free from oil, chemical deposits and contamination to function properly. After saturation in pool or spa water, the sensors may need to be cleaned on a weekly or monthly basis depending on bather load and other facility- specific characteristics. Slow response, increased need to calibrate pH, and inconsistent readings are indications that the sensors are in need of cleaning. To clean the sensors, disconnect from the controller and carefully remove them from the flow cell. Clean the reference junction (the white teflon ring at the bottom of sensor body) with a soft tooth brush and regular tooth paste. A household liquid dishwashing detergent may also be used to remove any oil. Rinse with fresh water, replace teflon thread-seal tape, and reinstall sensors. Sensor Replacement CAT Professional Series pH and ORP sensors are engineered to provide the highest performance and longest possible functional service life. If properly cleaned, sensors provide unstable readings or require excessive calibration, the pair of sensors should be replaced. For optimum controller performance, replace with genuine CAT Professional Series sensors PRO15-2 and PRO25-2. Sensor Storage Exposure to atmospheric conditions will cause the sensor tips to dry out. Always remove and properly store sensors in the soaking caps provided if sensors are to be removed or stored for one hour or longer. Although CAT Professional Series sensors are freeze-resistant, they must be protected from freezing temperatures when not in use. 25 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS

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USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
25
System Maintenance
CAT 3500 Controller Package
The CAT 3500 controller unit is virtually maintenance free. Cleaning of the enclosure, front panel
and flow cell can be performed using a clean, soft cloth moistened with mild soap and water
solution or glass cleaner. Use of abrasives or harsh chemicals may damage the enclosure and
membrane switch panel.
Water Maintenance
Always test and record water chemistry readings in compliance with Health Department require-
ments using a quality manual test kit. Calibrate pH periodically as described earlier in this manual.
It is important to note that changes in pH, cyanuric acid concentration, total dissolved solids, and
use of additional or alternative sanitizers will all affect the primary sanitizer residual level relative to
ORP. It is important to maintain total alkalinity on a regular basis to ensure pH stability. To maintain
a consistent sanitizer residual in parts-per-million (ppm), periodically adjust the ORP setpoint.
Precision Calibration
The CAT 3500 controller provides instrument-grade accuracy which exceeds that of most liquid-
standard water testing kits. Therefore, it may be preferable to calibrate pH using commercially
available reference solutions.
Sensor Maintenance
The sensors must be clean and free from oil, chemical deposits and contamination to function
properly. After saturation in pool or spa water, the sensors may need to be cleaned on a weekly or
monthly basis depending on bather load and other facility- specific characteristics. Slow response,
increased need to calibrate pH, and inconsistent readings are indications that the sensors are in
need of cleaning.
To clean the sensors, disconnect from the controller and carefully remove them from the flow cell.
Clean the reference junction (the white teflon ring at the bottom of sensor body) with a soft tooth
brush and regular tooth paste. A household liquid dishwashing detergent may also be used to
remove any oil. Rinse with fresh water, replace teflon thread-seal tape, and reinstall sensors.
Sensor Replacement
CAT Professional Series pH and ORP sensors are engineered to provide the highest performance
and longest possible functional service life. If properly cleaned, sensors provide unstable readings
or require excessive calibration, the pair of sensors should be replaced. For optimum controller
performance, replace with genuine CAT Professional Series sensors PRO15-2 and PRO25-2.
Sensor Storage
Exposure to atmospheric conditions will cause the sensor tips to dry out. Always remove and prop-
erly store sensors in the soaking caps provided if sensors are to be removed or stored for one hour
or longer. Although CAT Professional Series sensors are freeze-resistant, they must be protected
from freezing temperatures when not in use.