HP C3180A Service Manual

HP C3180A - Designjet 200 Printer Manual

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  • HP C3180A | Service Manual - Page 1
    Service Manual HP DesignJet 220 and HP DesignJet 200 Plotters
  • HP C3180A | Service Manual - Page 2
    Company. HP internal order number C3187Ć90000 manual are to be performed by HPĆqualified service personnel only. Electrical Shock Hazard Serious shock hazard leading to death or injury may result if you do not take the following precautions: D Ensure that the ac power
  • HP C3180A | Service Manual - Page 3
    Service Manual HP DesignJet 220 and HP DesignJet 200 Plotters
  • HP C3180A | Service Manual - Page 4
    to test, calibrate and service D HP DesignJet 200 plotters (models C3180A and C3181A) D HP DesignJet 220 plotters (models C3187A and C3188A) For information about using these plotters, refer to the corresponding user guides. Readership The procedures described in this manual are to be performed by
  • HP C3180A | Service Manual - Page 5
    Contents Using this Manual ii Safety Symbols xi 1 Product Information Description 1Ć2 Applications 1Ć2 DesignJet 200 1Ć4 2 Site Planning and Requirements Power Requirements 2Ć2 Choosing an Interface Cable (more ' User's Guide 2Ć2 Choosing a Suitable Plotter Environment (more ' User's Guide
  • HP C3180A | Service Manual - Page 6
    Guide 3Ć6 DesignJet 200 Front Panel 3Ć6 DesignJet 220 Front Panel 3Ć6 Configuring the Plotter (more ' User's Guide 3Ć7 Verifying Plotter Operation 3Ć7 Power Sizes 5Ć10 Providing Ink 5Ć11 Print Cartridges 5Ć11 Drop Growth 5Ć11 Important Parameters 5Ć12 Cartridge Chutes 5Ć12 Electrical
  • HP C3180A | Service Manual - Page 7
    13 Dot Size 5Ć14 Too Much Ink 5Ć14 Dot Depletion 5Ć14 Print Quality 5Ć14 Draft Mode 5Ć14 Final Mode 5Ć14 Enhanced Mode 5Ć14 PrintĆMode Characteristics 5Ć15 DesignJet 200 5Ć15 DesignJet 220 5Ć15 Aligning the Cartridges 5Ć16 Servicing the Cartridges 5Ć17 Service Station 5Ć17 Wiping 5Ć17
  • HP C3180A | Service Manual - Page 8
    5Ć28 Fan Driver 5Ć28 Carriage PCA 5Ć29 Carriage Processor System 5Ć29 Carriage Processor 5Ć29 Nozzle Timing ASIC 5Ć30 Servo Processor Interface 5Ć30 A/D Converter 5Ć30 Print Cartridges 5Ć30 Line Sensor 5Ć30 Front Panel PCA 5Ć31 LEDs 5Ć31 Key Pad 5Ć31 Power Supply 5Ć32 6 Removal
  • HP C3180A | Service Manual - Page 9
    Encoder Strip 6Ć41 Removing the TrailingĆCable Guide 6Ć43 Removing the YĆTensioner and Housing 6Ć45 Removing the Cartridge Carriage and Main Drive Belt 6Ć48 Service Mode 7Ć2 Entering Service Mode 7Ć2 FrontĆPanel Keys in Service Mode 7Ć3 Performing Tests and Calibrations 7Ć3 Cartridge
  • HP C3180A | Service Manual - Page 10
    Media lit and steady: MediaĆpath/servo errors 8Ć9 Error and Cartridge lit and steady: Miscellaneous errors 8Ć10 FirmwareĆCode Revision Level 8Ć11 Troubleshooting Tips 8Ć11 Repair + Calibrate 8Ć11 Print Quality 8Ć11 Diagnosing Problems 8Ć11 Other Tips 8Ć11 Servo ControlĆSystem Failures 8Ć12
  • HP C3180A | Service Manual - Page 11
    MediaĆSensor Test 8Ć19 PinchĆArmĆSensor Test 8Ć19 Service Configuration Plot 8Ć19 Service Monitor (Data Display 8Ć19 Servo/Encoder Test 8Ć19 StepperĆMotor Test 8Ć20 WindowĆSensor Test 8Ć20 Which Service Test to Perform 8Ć21 Performing the Service Tests 8Ć22 Bail Cycle Test 8Ć22 BailĆSensor
  • HP C3180A | Service Manual - Page 12
    9 Product History Introduction 9Ć2 SerialĆNumber Format 9Ć2 Identifying a Printed Circuit Assembly 9Ć3 Part Number 9Ć3 Revision Letter 9Ć3 Firmware Revision Code 9Ć3 Potential Ink Smearing Problem 9Ć4 Problems Corrected by Firmware Release A.01.01 9Ć7 Problems that will be Corrected by
  • HP C3180A | Service Manual - Page 13
    it is necessary for the user to refer to the instruction manual in order to protect against damage to the instrument. Indicates must be connected to ground in the manner described in the installation (operating) manual, and before operating the equipment. Frame or chassis terminal. A connection to
  • HP C3180A | Service Manual - Page 14
    Notes xii Safety C3187Ć90000
  • HP C3180A | Service Manual - Page 15
    1 Product Information 1Ć1
  • HP C3180A | Service Manual - Page 16
    Description Applications HP DesignJet 200 and HP DesignJet 220 plotters are largeĆformat, monochrome, inkĆjet plotters that provide hardcopy output of computer program data. LargeĆformat plots of high resolution and quality are generated for applications such as D ComputerĆ
  • HP C3180A | Service Manual - Page 17
    Plotting Time The plotting time for one plot on paper is as follows: Plot/Print-Quality HP DesignJet 200 D/A1-size plot E/A0-size plot HP DesignJet 220 D/A1-size plot E/A0 pencil-writable on the matte side. (Further advice ' User's Guide, chapter 2, w Choosing and using media.) Cost Low Low
  • HP C3180A | Service Manual - Page 18
    cartridge alignment, testing and servicing D BuiltĆin diagnostic and demonstration plots 17 mm 17 mm = 0.67 in 5 mm = 0.2 in All measurements +/- 2mm (0.08 in) Upgrading a DesignJet 200 Users can order an upgrade kit to upgrade a DesignJet 200 to a DesignJet 220. The kit should be installed by HP
  • HP C3180A | Service Manual - Page 19
    2 Site Planning and Requirements 2Ć1
  • HP C3180A | Service Manual - Page 20
    Power Requirements HP C3180A and C3181A DesignJet 200 and HP C3187A and C3188A DesignJet 220 plotters have selfĆadjusting power supplies and do not require a voltage selector or switch settings prior to use. The table below lists the power requirements for the plotters. Source Voltage Requirements:
  • HP C3180A | Service Manual - Page 21
    a Suitable Plotter Environment (Instructions ' User's Guide, chapter 1, w Positioning the plotter.) Environmental Specifications Hardware: Environmental Class B2 Operating environment: Temperature Relative Humidity Plotter 0 to 55_C (32 to 131_F) 20-80% With cartridges and media: 10 to
  • HP C3180A | Service Manual - Page 22
    Notes 2Ć4 Site Planning and Requirements C3187Ć90000
  • HP C3180A | Service Manual - Page 23
    3 Installation and Configuration 3Ć1
  • HP C3180A | Service Manual - Page 24
    performance of the plotter. 2 Unpack and assemble the plotter, following the series of illustrations below. The packaging is due to change in late 1994. (Part number of future unpacking instructions ' Chapter 10) 1 2 3 4 5 6 7 8 3Ć2 Installation and Configuration C3187Ć90000
  • HP C3180A | Service Manual - Page 25
    . If the plotter is damaged in transit, notify the carrier and the nearest HP Sales and Support Office. Retain the shipping container and insulation material for the carrier's inspection. The Sales and Support Office will arrange for the repair or replacement of the plotter. Repacking the Plotter
  • HP C3180A | Service Manual - Page 26
    Assembling the Legs and Media Bin (Optional) If the user has purchased the optional legs and media bin for the plotter, assemble them following the series of illustrations below: 1 2 3 45 kg (99 lb) 3Ć4 Installation and Configuration C3187Ć90000
  • HP C3180A | Service Manual - Page 27
    4 1 2 6 mm (0.25 in) 3 4 5 5 1 A A B 3 A+B 4 2 A B B 5 C3187Ć90000 XX X Installation and Configuration 3Ć5
  • HP C3180A | Service Manual - Page 28
    area. However, different power cords (international options) are available. (Cable part numbers ' Service Manual, chapter 10.) Using the Plotter DesignJet 200 Front Panel (Instructions ' User's Guide, chapter 2, Using the plotter.) Setup Access Align Cartridges Cartridges Replot Error Final
  • HP C3180A | Service Manual - Page 29
    the plotter is properly functioning and to help identify problems if any are detected. PowerĆOn SelfĆTests Whenever you switch the plotter on the setup sheet on the following page. (Instructions' User's Guide, chapter 1, w Setting a language, ' User's Guide, chapter 1, w Plotting a demonstration plot
  • HP C3180A | Service Manual - Page 30
    Example of Setup Sheet The following is a scaled version of a DesignJet 200 setup sheet: 3Ć8 Installation and Configuration C3187Ć90000
  • HP C3180A | Service Manual - Page 31
    4 Preventive Maintenance 4Ć1
  • HP C3180A | Service Manual - Page 32
    disrupt the plotter's edgeĆsensing function. To remove any ink from the roller, perform the following procedure: 1 Connect the plotter to the ac power source. 2 Switch the plotter ON and wait for it to finish initialization. 3 With the window closed and no media loaded, press Form Feed repeatedly
  • HP C3180A | Service Manual - Page 33
    5 Functional Overview 5Ć1
  • HP C3180A | Service Manual - Page 34
    loading area. The left side of the entry platen should be pressed up against the left sideĆplate. (Details ' chapter 6.) (Loading Instructions ' User's Guide, chapter 2, w Loading media.) Sensing Media Presence Media Sensor The media sensor is an optosensor and is mounted towards the right end of
  • HP C3180A | Service Manual - Page 35
    Drive roller: stopped D Front panel: Load Media LED on 2. Media Inserted (Beginning) Drive roller stopped Secondary flag Primary flag Photo sensor window Media inserted D Media: inserted but has not yet reached the secondary flag D Primary flag: rotated 90° counter clockwise (active) D Secondary
  • HP C3180A | Service Manual - Page 36
    3. Front Edge Reaches Secondary Flag Drive roller full speed inwards Secondary flag Primary flag Media inserted Photo sensor window D Media: reaches the secondary flag D Primary flag: rotated 90° counter clockwise (active) D Secondary flag: rotated 35° counter clockwise (active) D Optical sensor
  • HP C3180A | Service Manual - Page 37
    inserted Secondary flag Primary flag Leading edge of media Photo sensor window D Media: clears the primary flag D Primary flag: rotates 90 D Optical sensor: optical path blocked by falling edge of primary flag D Driver roller: slows down but still rotating inwards... D Front Panel: Load Media
  • HP C3180A | Service Manual - Page 38
    slow speed outwards Media inserted Secondary flag Primary flag Photo sensor window Leading edge of media D Media: pushes the primary flag D position (active) D Optical sensor: optical path cleared by primary flag D Driver roller: rotates slowly outwards... D Front Panel: Load Media LED off,
  • HP C3180A | Service Manual - Page 39
    drawn in both axes either during plotting or after the plot is drawn. For this reason, media other than polyester film does not support the mediaĆdrive accuracy specification. Polyester film is the only media that maintains dimensional stability to within the plotter specification ranges. C3187
  • HP C3180A | Service Manual - Page 40
    star wheels on the bail are coated with a substance resistant to wet ink, so that they do not leave marks on the media. BailĆLift series of gears and actuated by the cartridge carriage. Operation (Part illustrations ' page 10Ć25) 1 The cartridge carriage presses down on the engaging lever.
  • HP C3180A | Service Manual - Page 41
    as it is moved through the plotter. It thus reduces bubbling and media cockle caused by media expansion due to the absorption of waterĆbased ink into the media. Even though the geometry chosen for the plotters minimizes the occurrence of this phenomena, it still could occur on very dense plots
  • HP C3180A | Service Manual - Page 42
    media surface. The black surface of the drive roller absorbs the light. Excessive ink deposits on the driveĆroller can fool the sensor by reflecting the light. sensor on the cartridge carriage is also used to D Detect and measure lines drawn on media when performing cartridge alignment D Detect
  • HP C3180A | Service Manual - Page 43
    are staggered such that two nozzles on each one are not used. The main components of a cartridge are the D Plastic housing D SpringĆbag ink reservoir D Flex circuit The spring bag provides a negative pressure inside the ink supply to prevent ink from flowing out through the nozzles. The print
  • HP C3180A | Service Manual - Page 44
    which passes through a split torroid to reduce radioĆfrequency interference. The Carriage PCA contains D Line sensor D Thermistor circuit D Linear encoder D Cartridge nozzle firing circuit The thermistor circuit informs the carriage processor if the temperature of the carriage PCA is above or below
  • HP C3180A | Service Manual - Page 45
    Dots Per Inch) The resolution of a raster plotter is the number of dots per inch (dpi) it can place along one of two orthogonal axes. True Dpi refers to the ability dpi Final Mode Both DesignJet 200 and DesignJet 220 plotters use two 300Ćdpi print cartridges. However, the DesignJet 220 has an
  • HP C3180A | Service Manual - Page 46
    To solve the ink problem, sophisticated algorithms produce asymmetrical dot arrangements to selectively reduce (deplete) the number of dots placed to 90,000 drops of ink. Enhanced mode (on the DesignJet 220) uses addressable 600Ćdpi resolution. This involves 300Ćdpi cartridges on a 600x600Ćdpi grid.
  • HP C3180A | Service Manual - Page 47
    PrintĆMode Characteristics DesignJet 200 Media Type Paper Vellum/ Transl Vellum/ Transl/Film 50% 25% A iw0tD is the amount of data printed in one pass of the carriage. The iw0tD 2bJ0y is the time between completing one swath and beginning to print the next swath. C3187Ć90000 Functional Overview
  • HP C3180A | Service Manual - Page 48
    15 and 10Ć21.) Operation The following operation is used to align one cartridge with respect to the other in the XĆaxis (media axis). (YĆaxis cartridge chute to move in either the plus or minus XĆaxis direction relative to the fixed cartridge chute. (Instructions ' chapter 7, w Cartridge Alignment
  • HP C3180A | Service Manual - Page 49
    Ćmaintenance operations are performed at the service station: D Cartridge wiping D Cartridge capping D Nozzle spitting Wiping During operation of the cartridge, ink accumulates on the nozzle plate along with paper dust and other substances foreign to the cartridge. If not removed, this buildup can
  • HP C3180A | Service Manual - Page 50
    remaining in the area of the nozzle plate. The ink may form viscous plugs that fully or partially clog nozzles. To reduce the loss of ink vapor and thus prevent the nozzles from drying out when the cartridges sit idle, the service station automatically places a cap over the nozzle plates. Operation
  • HP C3180A | Service Manual - Page 51
    process removes data from the I/O port, 500 bytes at a time, and places it into the I/O buffer. Parser The parser removes data from the I/O buffer, one byte at a time, interprets the data and transforms it into graphic objects, which are mapped onto the display list. The parser can interpret either
  • HP C3180A | Service Manual - Page 52
    ink one support ASIC, so as to synchronize the motion of the media motor and carriage motor with the firing of the printĆhead drivers. Carriage ASIC and Cartridge Drivers The carriage ASIC generates the select and enable signals to drive the cartridgeĆdriver integrated circuits. The cartridge drivers
  • HP C3180A | Service Manual - Page 53
    Servo Processor (8052) EEPROM (256) Cartridge Drivers Line Detector Sensors Front Panel Plotter Architecture The plotter electronics, besides sensors and cables, consist of the following assemblies: D Main PCA D Carriage PCA D FrontĆPanel PCA D Power Supply These are described on the following
  • HP C3180A | Service Manual - Page 54
    Interconnections Centronics RS-232 Media-axis encoder Front panel PCA Pinch-arm sensor Window sensor Media sensor Bail sensor Media motor Carriage motor MAIN PCA SIMM socket Carriage PCA Stepper motor Power supply Fan The main PCA contains most of the plotter electronics, that is: D Main
  • HP C3180A | Service Manual - Page 55
    D DRAM To Servo Processor System Swath RAM 80960 CPU RS-232 Interface Processor Support ASIC Shuffler ASIC To Carriage Processor System Demultiplexed Bus Interface 4x8-Mbit ROM DRAM from the old Main PCA to the new one, when you replace the Main PCA. C3187Ć90000 Functional Overview 5Ć23
  • HP C3180A | Service Manual - Page 56
    support for the main processor, and an interface between the main processor and the servo processor. Shuffler ASIC and Swath Memory The shuffler ASIC and the swath memory shuffle the rowĆoriented image data in the system memory into columnĆoriented nozzle data needed by the print cartridges driver
  • HP C3180A | Service Manual - Page 57
    processor. The processor support ASIC generates a reset signal to initialize the main processor. A powerĆon reset signal disables the EEROM to prevent loss of data during power transitions. The components that generate the reset signals guarantee valid signals once the logic supply (+5V) exceeds
  • HP C3180A | Service Manual - Page 58
    sensor inputs D EEROM Motor Position Encoders Front-Panel Interface To Main Processor System Processor Support ASIC 8052 Servo Processor Sensors Stepper-Motor Driver Motor Drivers To Carriage Processor System EEROM Servo Processor System Servo Processor The servo processor controls all
  • HP C3180A | Service Manual - Page 59
    Driver The servo processor controls a stepper motor used for printĆcartridge servicing window sensor is a mechanical switch that detects if the window has been raised. This serves the purpose of a safety interlock. While the window during power transitions to reduce loss of data. C3187Ć90000
  • HP C3180A | Service Manual - Page 60
    To regulate the amount of energy given to the printĆcartridge heating resistors, a precise voltage regulator controls the printĆcartridge voltage supply. The regulator power device is located on the main PCA, but the cartridge resistors and drivers are located on the carriage PCA. To reduce the
  • HP C3180A | Service Manual - Page 61
    @ 670 mA and 20 V @ 61 to 218 mA. The regulator for the 20ĆV supply is located on the main PCA, but an active sense circuit on the carriage PCA senses the Sensor From Main Processor System Nozzle Timing ASIC Cartridge Drivers Cartridge Carriage Processor The carriage processor's primary task is
  • HP C3180A | Service Manual - Page 62
    cartridge nozzles. The outputs controlling the print cartridge drivers are disabled while the reset signal is active. A voltage supervisor monitors the logic supply (+5V) and generates a reset signal to prevent firing nozzles during power the sensor, the position of one line relative to another. The
  • HP C3180A | Service Manual - Page 63
    act on the switches through push rods. Light pipes transmit the light from the LEDs to the display area. LEDs The LEDs are driven by drivers on the main board, under the control of the servo processor. The LED layout is shown below: led[1] led[4] led[7] led[2] led[5] led[8] led[3] led
  • HP C3180A | Service Manual - Page 64
    and voltage regulator on the main PCA. (Regulated +20 V for cartridge circuits on the carriage PCA). Fan power and RS-232 driver. RS-232 driver. IC power and sensors. The primary portion of the supply contains fusing and input protection circuitry, line filters, and a rectifier. The primary output
  • HP C3180A | Service Manual - Page 65
    2 DPmdiHl HcM DPplHJPmPcg 2l0
  • HP C3180A | Service Manual - Page 66
    Safety Precautions (Safety symbols D Immediately after the table of contents.) Review WARNING and CAUTION symbols and instructions before you service the plotters. Follow these warnings and cautions for your protection and to avoid damaging the plotter. SO OLOGOHOGOF Ucrgnus sfnai fWĆWrb kcWbgme
  • HP C3180A | Service Manual - Page 67
    Required Tools The following are the tools required to disassemble and repair the plotters. D Long Torx screwdriver with the indicated attachments: T8 T9 T10 T15 T20 T25 D 90d TorxĆ15 key: D Pozidriv PZ1 screwdriver: D Small flatĆblade screwdriver: C3187Ć90000 Removal and Replacement 6Ć3
  • HP C3180A | Service Manual - Page 68
    D Nut driver with indicated attachments: and 3/16 inch D NeedleĆnose pliers 5.5 mm D Cutting pliers D Spring hook D Loopback connector (HP Part Number 07440Ć60302) D 10X Magnifier 6Ć4 Removal and Replacement C3187Ć90000
  • HP C3180A | Service Manual - Page 69
    2 At the back of the plotter, ensure that the two small wire clamps of the parallel port are positioned vertically. No interface cables connected. Power inlet: cord not connected 3 Remove the screws that attach the electronicsĆenclosure cover to the electronics enclosure. zH H ha H cH zH H ha
  • HP C3180A | Service Manual - Page 70
    5 Push the cover up so that its tabs can slide out of the slots at the top of the electronics enclosure. 6 Carefully pull the cover clear of the plotter. Tab 6Ć6 Removal and Replacement C3187Ć90000
  • HP C3180A | Service Manual - Page 71
    Removing the Memory Module ,DRAM SIMM. The user may have installed an optional DRAM SIMM in the plotter. Perform the following procedure, if you need to remove it: 1 Read ESD Precautions D page 6Ć2. 2 Remove the electronicsĆenclosure cover D page 6Ć5. 3 Locate the DRAMĆSIMM slot at the bottom of
  • HP C3180A | Service Manual - Page 72
    To reinstall the SIMM, perform the following procedure: 1 Hold the memory module by its edges with the nonĆmetallic edge toward you and the notch to your left. 2 Tilt the nonĆmetallic edge downwards and firmly push the module into the slot. Gradually tilt the module upwards and push it in until it
  • HP C3180A | Service Manual - Page 73
    Removing the Main PCA 1 Remove the electronicsĆenclosure cover D page 6Ć5. 2 Remove the two screws from the serial (RSĆ232ĆC) connector. 3/16 inch 3 Remove the two screws from the parallel connector. Pozidriv PZ1 4 D/A1Ćsize plotters only: Open the flexible, DANGER HIGH VOLTAGE," insulation
  • HP C3180A | Service Manual - Page 74
    and to the correct sockets Media-axis encoder Front-panel PCA Pinch-wheel sensor Window sensor Media sensor Bail sensor X = Media motor Y = Carriage motor MAIN PCA Carriage PCA Stepper motor Power supply Fan 6 Remove the five screws that secure the main PCA to the electronics enclosure
  • HP C3180A | Service Manual - Page 75
    EPROMs or two masked ROMs. The EPROMs each have one pair of pins less than the masked ROMs; if each socket. Masked ROMs U28 U29 U9 Empty Empty U4 (Part numbers D chapter 10.) 9 If a SIMM is installed on the 2. MediaĆsensor calibration 3. Cartridge alignment 4. Accuracy calibration 5.
  • HP C3180A | Service Manual - Page 76
    VOLTAGE," insulation cover. Flex the cover to open it Do not detach the cover from the plotter 10 Disconnect the ac connector and the dc powerĆdistribution connector from the powerĆsupply PCA. dc power-distribution connector 6Ć12 Removal and Replacement ac connector C3187Ć90000
  • HP C3180A | Service Manual - Page 77
    3 Remove the six screws that secure the powerĆsupply PCA to the electronics enclosure. Torx-10 4 Lift the powerĆsupply PCA clear of the plotter. C3187Ć90000 Removal and Replacement 6Ć13
  • HP C3180A | Service Manual - Page 78
    Removing the Fan 1 Remove the electronicsĆenclosure cover D page 6Ć5. 2 Open the flexible, DANGER HIGH VOLTAGE," insulation cover. F Hx thH covHr to opHn t Do not dHtach thH covHr rom thH p ottHr 3 Disconnect the fan connector from the main PCA and holding clip. Fan connector 4 Remove the two
  • HP C3180A | Service Manual - Page 79
    right front trim (two full turns). Torx-15 3 Carefully push the right endcover and the window apart, far enough to lift the window up so that the right pivot just clears its socket. Do not ever the window up more than is necessary, so as not to strain or break the eft pivot
  • HP C3180A | Service Manual - Page 80
    Removing the Center Cover 1 Remove the window D page 6Ć15. SO OLOGOHOGOF In the following steps, take care not to cut yourself on the encoder strip inside the plotter. 2 Loosen the two latch
  • HP C3180A | Service Manual - Page 81
    4 Remove the screws from the back of the center cover. zH H ha H c H zH H ha H cH Torx-15 5 Slide the center cover vertically upwards, and lift it clear of the plotter. C3187Ć90000 Removal and Replacement 6Ć17
  • HP C3180A | Service Manual - Page 82
    Removing the Left Endcover 1 Remove the window D page 6Ć15, and the center cover D page 6Ć16. 2 Remove the and bottom of the endcover, pull it to the left, away from the plotter. Do not let the windowĆpivot spring drop out of the endcover 3 If the plotter is mounted on legs, loosen the two leftĆ
  • HP C3180A | Service Manual - Page 83
    Removing the Right Endcover 1 Remove the window D page 6Ć15, and the center cover D page 6Ć16. 2 , loosen the two rightĆhand screws that attach the plotter to the stand. Do not let the windowĆpivot spring drop out of the endcover 0D2 DmbtinJ: Note the upper and lower grooves the endcover engages
  • HP C3180A | Service Manual - Page 84
    Removing the Automatic CartridgeĆAdjust Linkage 1 Remove the window D page 6Ć15. 2 Remove the center cover D page 6Ć16. 3 as n the d agram. 5 Remove the two shoulder screws that attach the automatic cartridgeĆadjust linkage to the left sideplate and lift the linkage clear of the plotter. Torx-
  • HP C3180A | Service Manual - Page 85
    Stepper Motor 1 Remove the electronicsĆenclosure cover ' page 6Ć5. 2 Remove the window ' page 6Ć15. 3 Remove the center cover ' page 6Ć16. 4 main PCA and the holding clip. 7 Remove the bottom shoulder screw on the cartridgeĆadjust linkage, and lower the lever arm below the stepper motor. Torx-15
  • HP C3180A | Service Manual - Page 86
    8 Loosen the right screw and remove the left screw that attaches the stepper motor to the left sideplate. Torx-10 9 Move the stepper motor toward the rear of the plotter. Remove Loosen CAUTION Reassembling: Do not crossĆthread or overĆtighten the screws. 10 Pull the stepperĆmotor cable gently
  • HP C3180A | Service Manual - Page 87
    Removing the PinchĆArm Sensor 1 Remove the electronicsĆenclosure cover ' page 6Ć5. 2 Remove the window ' page 6Ć15. 3 Remove the center cover ' page 6Ć16. 4 Remove the right endcover ' page 6Ć19. 5 Disconnect the pinchĆarmĆsensor cable connector from the main PCA
  • HP C3180A | Service Manual - Page 88
    3 Remove the center cover D page 6Ć16. 4 Remove the right endcover D page 6Ć19. 5 Disconnect the windowĆsensor cable connector from the main PCA. Window-sensor connector 6 Carefully feed the windowĆsensor cable out from the electronics enclosure and from under the motor assemblies, unclipping it
  • HP C3180A | Service Manual - Page 89
    7 Slide the cable and connector up through the fastener near the right front trim. Sensor Fastener 8 Remove the screw that attaches the window sensor to the right front trim. Torx-8 9 Lift the sensor, with cable, clear of the plotter. CAUTION Reassembling: Do not crossĆthread or overĆtighten
  • HP C3180A | Service Manual - Page 90
    Sensor 1 Remove the electronicsĆenclosure cover D page 6Ć5. 2 Remove the window D page 6Ć15. 3 Remove the center cover D page 6Ć16. fall and injure you. Reassembling: The cable goes through the same ferrite as for the window sensor D page 6Ć24 6 Place the plotter on a flat surface and turn it on
  • HP C3180A | Service Manual - Page 91
    7 Remove the screws that attach the bottom cover to the plotter, and lift the cover clear of the plotter. D/A1Ćsize plotters have 8 screws. E/A0Ćsize plotters have 10 screws. 8 Pull the media sensor straight out towards you, freeing it from the underside of the entry platen. Torx-20 9 Cut the
  • HP C3180A | Service Manual - Page 92
    Replacing the MediaĆSensor Flags 1 Insert the tĆshaped flag in the indicated position. 2 Let the tĆshaped flag rotate to its correct position. 3 Insert the bellĆshaped flag in the indicated position. 4 Let the bellĆshaped flag rotate to its correct position. 6Ć28 Removal and Replacement C3187Ć
  • HP C3180A | Service Manual - Page 93
    trailing cable, make sure the main PCA is compatible with it. (Details D chapter 9.) 1 Remove the electronicsĆenclosure cover D page 6Ć5. 2 Remove the window D page 6Ć15. 3 Remove the center cover D page 6Ć16. 4 D/A1Ćsize plotters only: Open the flexible, DANGER HIGH VOLTAGE, insulation cover. Flex
  • HP C3180A | Service Manual - Page 94
    the trailingĆcable connector from the cartridgeĆcarriage PCA. Cartridge-carriage PCA Trailing-cable connector 9 enclosure assembly. Plastic ties Rear tray Bracket 0D2 DmbtinJ: Replace the ties with new ones 6Ć30 Removal and Replacement c Use the old trailing cable as a template to bend
  • HP C3180A | Service Manual - Page 95
    to the top of the electronics enclosure. Torx-20 Rear tray b Carefully remove the rightĆhand cartridge spring from the cartridge carriage. c Remove the trailingĆcableĆbracket screw from the cartridge carriage. Torx-10 d Pull the trailing cable up through the slot at the top of the electronics
  • HP C3180A | Service Manual - Page 96
    Take note of the correct positioning of the frontĆpanel cable for reassembling. Incorrect positioning could cause obstruction of the cartridge carriage or motor gears. 6 Unclip the windowĆsensor cable and frontĆpanel cable from their holding clip on the underside of the frontĆpanel assembly. Front
  • HP C3180A | Service Manual - Page 97
    8 Carefully feed the frontĆpanel cable out from the electronics enclosure, through the flat ferrite on the right sideplate, and out from under the motor assemblies. 9 Remove the two screws and washers that attach the frontĆpanel assembly to the right sideĆplate, and lift the frontĆpanel assembly,
  • HP C3180A | Service Manual - Page 98
    Panel PCA and LED Assembly 1 Remove the electronicsĆenclosure cover D page 6Ć5. 2 Remove the window D page 6Ć15. 3 Remove the center cover D page 6Ć16. 4 Remove the PC and LED assembly (keyboard assembly) is one orderable part, which includes the frontĆpanel keys and the cable. 6Ć34
  • HP C3180A | Service Manual - Page 99
    Removing the Carriage ,YĆAxis. Motor 1 Remove the electronicsĆenclosure cover D page 6Ć5. 2 Remove the window D page 6Ć15. 3 Remove the center cover D page 6Ć16. 4 Remove the right endcover D page 6Ć19. 5 Disconnect the carriageĆmotor cable from the main PCA (connector labelled Y),
  • HP C3180A | Service Manual - Page 100
    8 Rotate the motor in the indicated direction. 9 Pull the motor down, clear of its bracket. Rotate Pull 6Ć36 Removal and Replacement C3187Ć90000
  • HP C3180A | Service Manual - Page 101
    Removing the Media ,XĆAxis. Motor E Remove the electronicsĆenclosure cover D page 6Ć5. F Remove the window D page 6Ć15. G Remove the center cover D page 6Ć16. 4 Remove the right endcover D page 6Ć19. 5 Remove the frontĆpanel assembly D page 6Ć32. N Remove the carriage motor D
  • HP C3180A | Service Manual - Page 102
    10 Remove the two screws that secure the media motor to the mediaĆmotor mount. Torx-15 11 Pull the media motor towards the rear of the plotter. 12 Disconnect the flat encoder cable from the motor, and lift the motor clear of the plotter. Reassembling: The worm pinion and driveĆroller gear mesh
  • HP C3180A | Service Manual - Page 103
    has very sharp edges; exercise care when handling to avoid personal injury. 1 Remove the window D page 6Ć15. 2 Remove the center cover D page 6Ć16. 3 Remove the right secure the encoder strip to the service station on the left side of the plotter. 5.5 mm 5.5 mm C3187Ć90000 Removal and
  • HP C3180A | Service Manual - Page 104
    encoder springĆbracket to release tension on the encoder strip, carefully release the encoder strip from the service station. Encoder strip Spring bracket 2 Release 1 Compress Service station 8 Carefully pull the encoder strip through and out of the carriage assembly. 9 Lay the encoder strip
  • HP C3180A | Service Manual - Page 105
    area up, and with three holes on the left side and one hole on the right side. 2 Thread the strip through the apertures in the cartridgeĆcarriage assembly. 3 With washer and nut, secure the encoder strip to the service station. 5.5 mm 4 Press the forward end of the encoder springĆbracket
  • HP C3180A | Service Manual - Page 106
    5 With washer and nut, secure the encoder strip to the encoder springĆbracket. 5.5 mm 6 Slide the carriage back and forth the length of its travel to ensure free movement. The encoder strip should not bind or rub on the carriage. 6Ć42 Removal and Replacement C3187Ć90000
  • HP C3180A | Service Manual - Page 107
    trailingĆcable guide with care. 6 Remove the screw that attaches the trailingĆcable guide to the tensioner housing. Torx-15 1 Remove the window D instructions. 8 Using a screwdriver, compress and release the spring from between the inside surface of the ferrite ring and the trailingĆcable guide
  • HP C3180A | Service Manual - Page 108
    it to clear the arm of the cartridgeĆadjustment cam on the cartridge carriage, and lift the trailingĆcable guide clear of the plotter. CAUTION Be careful not to scrape the cartridgeĆcarriage PCA with the trailingĆcable guide if you are sliding the guide under the trailing cable. 6Ć44 Removal and
  • HP C3180A | Service Manual - Page 109
    and Housing 1 Remove the window D page 6Ć15. 2 Remove the center cover D page 6Ć16. 3 Remove the left endcover D page 6Ć18. 4 Slide the cartridge carriage towards the center of the plotter in order to access the tensioner. 5 Remove the screw that attaches the trailingĆcable guide to the tensioner
  • HP C3180A | Service Manual - Page 110
    7 Carefully move the tensioner plate to the right until it clears the slot in the housing. 8 Carefully move the right end of the tensioner plate up and clear of the retaining tab. Slot Tensioner plate Tab Tensioner plate 9 Decompress the tensioner spring by allowing the tensioner plate to move
  • HP C3180A | Service Manual - Page 111
    housing screw. Torx-15 12 Slide the YĆtensioner housing out from the YĆtensioner bracket. Loosen 13 Release the main idler from the cartridgeĆcarriage belt. Y-tensioner bracket Y-tensioner housing 14 Lift the YĆtensioner housing clear of the plotter. C3187Ć90000 Removal and Replacement 6Ć47
  • HP C3180A | Service Manual - Page 112
    the window D page 6Ć15. 2 Remove the center cover D page 6Ć16. 3 Remove the left endcover D page 6Ć18. 4 Remove the right endcover D page 6Ć19. 5 Remove the encoder strip D page 6Ć39. 6 Remove the trailingĆcable guide D page 6Ć43. 7 Remove the YĆtensioner and housing D page 6Ć45. Service-station
  • HP C3180A | Service Manual - Page 113
    sled about 1 cm (or about 1/2 inch) to the left of its normal position with one hand, tilt the forward edge of the serviceĆstation cover up and lift the cover clear of the serviceĆstation housing. Sled 1 2 Cover 12 Lift the serviceĆstation sled up slightly and release the sled spring from the
  • HP C3180A | Service Manual - Page 114
    13 Lift the serviceĆstation sled clear of the serviceĆstation housing and the plotter. 14 Move to the right side of the plotter. Pressing the small drive belt against the tensioner wheel to loosen
  • HP C3180A | Service Manual - Page 115
    double pulley from the YĆdrive bracket. While doing this keep the palm of one hand beneath the double pulley to catch the doubleĆpulley bushing. Washer Bracket trailingĆcable connector from the cartridgeĆcarriage PCA. Cartridge-carriage PCA C3187Ć90000 Trailing-cable connector Removal and
  • HP C3180A | Service Manual - Page 116
    trailingĆcable bracket to the carriage assembly. Torx-10 21 Lift the trailingĆcable and bracket clear of the carriage assembly. Bracket 22 Slide the cartridge carriage to the left side of the plotter. Cartridge carriage Trailing cable 6Ć52 Removal and Replacement C3187Ć90000
  • HP C3180A | Service Manual - Page 117
    CAUTION In the following step, take care when moving the cartridgeĆcarriage over the plastic projection at the top left end of the serviceĆstation housing. Too much force may damage the housing or the carriage. 23 Grasp the carriage rear preload bushing (rides on the rear slider rod),
  • HP C3180A | Service Manual - Page 118
    out during plotter operation! 27 Remove the main drive belt from the carriage assembly. Main drive belt Calibration: After having reassembled the plotter, perform the cartridgeĆalignment routine D chapter 7. 6Ć54 Removal and Replacement C3187Ć90000
  • HP C3180A | Service Manual - Page 119
    Ćenclosure cover D page 6Ć5. 2 Remove the window D page 6Ć15. 3 Remove the center cover D page 6Ć16. 4 Remove the right endcover D page 6Ć19. 5 Note the position of the bailĆsensor cable for reassembly. Incorrect positioning could cause obstruction of the cartridge carriage and motor gears. Bail
  • HP C3180A | Service Manual - Page 120
    Removing The Bail 1 Open the window. 2 Move the cartridgeĆcarriage to the extreme left. Cartridge carriage SO OLOGOHOGOF In the following step, take care not to cut yourself on the encoder strip. 3 Push both of the plastic ends of the
  • HP C3180A | Service Manual - Page 121
    procedure, be carefu to avoid staining your hands and c othing with ink deposited in the service station. 1 Remove the window D page 6Ć15. 2 Remove the center cover D page 6Ć16. 3 Remove the left endcover D page 6Ć18. 4 Move the cartridge carriage to the center of its travel. 5 Remove the nut and
  • HP C3180A | Service Manual - Page 122
    sled about 1 cm (or about 1/2 inch) to the left of its normal position with one hand, tilt the forward edge of the serviceĆstation cover up and lift the cover clear of the serviceĆstation housing. Sled 1 0D2 DmbtinJ: Do no o e igh en he h ee c e Man ally mo e he e ice a ion led o en
  • HP C3180A | Service Manual - Page 123
    housing and the plotter. 12 Remove any wet ink from the wiper in the serviceĆstation housing. 13 Remove the wiper from the top of the wiper rod by pulling the wiper up. Wiper 14 Remove the screw and washer
  • HP C3180A | Service Manual - Page 124
    needleĆnose pliers, without having to remove the service station. (The service station is not shown in the diagram.) 1 Remove the window D page 6Ć15. 2 Remove the center cover . When correctly installed, the overdrive roller can be manually rotated forward only. 7 While flexing the media separator
  • HP C3180A | Service Manual - Page 125
    8 Move the overdrive roller to the right until it has completely cleared the left sideplate but not entered the hole in the right sideplate. 9 Release the overdrive roller from the overdrive bushing (small black clips underneath the media separator), and lift the overdrive roller clear of the
  • HP C3180A | Service Manual - Page 126
    Removing the Overdrive Enclosure 1 Remove the window D page 6Ć15. 2 Remove the center cover D page 6Ć16. 3 Remove the left endcover D page 6Ć18. 4 Remove the right endcover D page 6Ć19. 5 Remove the overdrive roller D page 6Ć
  • HP C3180A | Service Manual - Page 127
    ReĆinstalling the Overdrive Enclosure The order in which you replace the screws on the overdrive enclosure is important 1 Position the overdrive enclosure between the two sideplates. CAUTION Take care not to damage the mediaĆsensor flags. The overdrive enclosure should not touch them. 2 Replace
  • HP C3180A | Service Manual - Page 128
    3 Insert the two indicated screws, but DO NOT tighten them. (Long dogĆpoint screws.) Torx-15 LEAVE LOOSE 3 4 LEFTĆHAND SIDE RIGHTĆHAND SIDE 4 Replace the indicated screw and tighten it, thus aligning the overdrive enclosure with the left sideplate. Torx-20 5 Tighten the two screws you inserted
  • HP C3180A | Service Manual - Page 129
    front trim and lift them clear of the entry platen, taking care not to damage the window sensor. Torx-20 7 Remove the overdrive enclosure D page 6Ć62. 8 Remove the three H H c H 11 Unscrew the power switch from the left sideplate. 1 Torx-20 2 C3187Ć90000 Removal and Replacement 6Ć65
  • HP C3180A | Service Manual - Page 130
    12 Pull the entry platen out from the plotter in order to access the media sensor. 13 Detach the mediaĆsensor holder from the underside of the entry platen by pulling the holder straight out. 14 Cut the plastic tie that fastens the mediaĆsensor cable to the underside of the entry platen. 15 Lift
  • HP C3180A | Service Manual - Page 131
    ReĆinstalling the Entry Platen The order in which you replace the screws on the entry platen is important. 1 If the plotter is attached to a support, detach it. 2 Turn the plotter on its back. 3 Reconnect the media sensor to the entry platen (see also page 6Ć26). 4 Position the entry platen between
  • HP C3180A | Service Manual - Page 132
    8 Replace the two indicated screws. (Long dogĆpoint screws.) Torx-15 3 LEFTĆHAND SIDE 7 Replace the indicated screw. 4 RIGHTĆHAND SIDE 9 Replace the screws on the bottom cover. Torx-20 Torx-20 D/A1Ćsize plotters have four screws. E/A0Ćsize plotters have five screws. 5 10 Turn the plotter to
  • HP C3180A | Service Manual - Page 133
    cover D page 6Ć5. 2 Remove the window D page 6Ć15. 3 Remove the center page 6Ć39. 11 Remove the bail D page 6Ć56. 12 Remove the service station D page 6Ć57. 13 Remove the overdrive roller D page 6Ć60 correct spacing between the drive roller and the cartridge nozzles. (Details D chapter 9.) Press down
  • HP C3180A | Service Manual - Page 134
    19 Remove the drive roller from the plotter. Reassembling: Ensure that the bearing assembly at the right end of the drive roller is seated in the right sideplate and completely on the right side of the axial bias plate. Bearing assembly Axial bias plate Calibration: Perform the accuracy
  • HP C3180A | Service Manual - Page 135
    DesignJet 200. A service note describes how to remove the Teflon washers and install the camĆgear support and associated parts on a DesignJet 200. (Details D chapter 9.) YĆtensioner bracket CamĆgear support of the YĆtensioner bracket. Connecting to one of the lower rungs overtightens the spring and
  • HP C3180A | Service Manual - Page 136
    Removing the PinchĆArm Lift Mechanism PinchĆarm assembly 1 Remove the drive roller D page 6Ć69. 2 Push the pinchĆarm lever (located on the right side of the entry platen) into the vertical position. 3 Remove the screws on the entry platen, D page 6Ć65, and pull it slightly forward. 4 On the right
  • HP C3180A | Service Manual - Page 137
    5 On the right side, loosen the camĆjournal screw 12 turns counterĆclockwise and push the screw in towards the center of the plotter. Torx-8 CamĆjournal screw Cam journal Rear wire link 6 Repeat the previous step and try to pull the cam journal and rear wire link to the right and clear of the
  • HP C3180A | Service Manual - Page 138
    7 Grasp the cam journal on the left side of the plotter with your left hand. 8 Reach around to the front of the plotter and push the top of the bar cam slightly towards the rear of the plotter, simultaneously pulling the cam journal to the left, so that the bar cam can begin to slide out of the left
  • HP C3180A | Service Manual - Page 139
    2 DHPMJcHtMond 2g0
  • HP C3180A | Service Manual - Page 140
    this order:) 1. Bail Calibration 2. Media-Sensor Calibration 3. Cartridge Alignment 4. Accuracy Calibration 5. Setup-Sheet Calibration Service Mode DnUeS:nN FeSW:Ge ERde , Switch the plotter off. Align Cartridges . While holding the Align Cartridges key down, switch the plotter on. A Once the
  • HP C3180A | Service Manual - Page 141
    following illustration indicates which service tests and calibrations are assigned to which frontĆpanel keys. A frontĆpanel overlay is provided with this manual; you can place nilh .ce nilh dabNe To check whether a DesignJet 220 plotter is in service mode, press the ALT and SHIFT keys together, and
  • HP C3180A | Service Manual - Page 142
    and are separate from the values strored during the cartridge alignment.) Aligning Cartridges You do not have to enter service mode to align cartridges. , With the plotter switched on, ensure the mediaĆjam lever (pinchĆarm lever) is up and the window down. The Load Media light should be on. Paper
  • HP C3180A | Service Manual - Page 143
    the paper serve two purposes: Some lines have already been optically read by the plotter and used to perform cartridge alignment; others are now to be inspected by you. An example of the cartridgeĆalignment plot sheet is shown below. The two pairs of lines that you should inspect are indicated on
  • HP C3180A | Service Manual - Page 144
    accuracy of the media axis. The cartridge axis does not require calibration and at 23dC (73dF), at 50Ć60% relative humidity on HP special polyester film. Use the following formula to calculate the . D Application software. The software may be instructing the plotter to draw an incorrect line length.
  • HP C3180A | Service Manual - Page 145
    Performing the Accuracy Calibration , Enter service mode D page 7Ć2. . Plot a service configuration plot D page 8Ć23. A Measure the distance between the centers of the X" marks on the configuration plot. An accuracy calibration is needed if this distance
  • HP C3180A | Service Manual - Page 146
    removed or replaced To calibrate the bail, perform the following procedure: , Enter service mode D page 7Ć2. . Hold down the ALT key and press Bail up and the bail begins cycles of being raised and lowered. During a number of the cycles, the bail is let fall instead of being gently lowered.
  • HP C3180A | Service Manual - Page 147
    The leading and trailing margins of a plot are greater than 17 mm (0.67 in). To calibrate the media sensor, perform the following procedure: , Enter service mode D page 7Ć2. . Hold down the ALT key and press Media Calibration. Any loaded media is ejected by the plotter. ALT Media-Sensor Calibration
  • HP C3180A | Service Manual - Page 148
    whenever: D The EEROM is cleared D The cartridge carriage is replaced D The optical sensor on the cartridge carriage is replaced D Problems frequently occur with setupĆsheet scanning To calibrate the LED, perform the following procedure: 1 Enter service mode D page 7Ć2. 2 Load a blank sheet of
  • HP C3180A | Service Manual - Page 149
    8 Troubleshooting 8Ć0
  • HP C3180A | Service Manual - Page 150
    analysis by interpreting the LED error code. (Details D later in this chapter.) PowerĆOn Self Test The powerĆon self test does the following: 1 Initializes the servo processor. 2 Initializes the the carriage ASIC. 10 Begins mechanical initialization of the plotter. 8Ć2 Troubleshooting C3187Ć90000
  • HP C3180A | Service Manual - Page 151
    Cartridges key. As well as carrying out the normal powerĆon tests, the extended powerĆon test does the following: , Tests the processorĆsupport end of the powerĆon test. The initialization procedure does the following: , Checks the window sensor. . Locates the DRAM. C3187Ć90000 Troubleshooting 8Ć3
  • HP C3180A | Service Manual - Page 152
    remains on. If you have activated the extended powerĆon self tests, all six LEDs remain off for a cartridges. (Instructions D User's Guide.) 8 The cartridges are cleaned in the service station on the leftĆhand side of the plotter. During the cleaning process, the carriage moves slightly a number
  • HP C3180A | Service Manual - Page 153
    Error LED flashing. (Further Information D User's Guide, chapter 4, Troubleshooting.) Error and Cartridges flashing Error Cartridges Possible Causes Corrective Action An error was detected during the cartridgeĆalignment routine. 1. Remove the cartridges. 2. Ensure that the protective tape has
  • HP C3180A | Service Manual - Page 154
    loading area. Reload the media, aligning it correctly. Use an AĆsize or A4Ćsize sheet or larger. Load in portrait orientation for setup and alignĆcartridge routines. See also D later in this chapter, w Problems in Loading Media. 8Ć6 Troubleshooting C3187Ć90000
  • HP C3180A | Service Manual - Page 155
    recent service notes for a possible solution. If no service note deals with this error, report the problem to the HP Response Center. Ensure the loopback connector is the appropriate one. / Replace main PCA. 340. Failure of centronics READ. Replace main PCA. C3187Ć90000 Troubleshooting 8Ć7
  • HP C3180A | Service Manual - Page 156
    main PCA. At the time of printing of this manual, this error should not occur. If it does occur, consult recent service notes for a possible solution. If no service note deals with this error, report the problem to the HP Response Center. Install a larger DRAM SIMM. 8Ć8 Troubleshooting C3187Ć90000
  • HP C3180A | Service Manual - Page 157
    Failure. / Use the bailĆsensor test to help troubleshoot. / Check for mechanical problems. / Perform the bail calibration. Did you load the media in the correct orientation? / Ensure that the marks are visible on the plot. If not, check cartridges. / Ensure that the sheet is cut correctly. / Perform
  • HP C3180A | Service Manual - Page 158
    cartridges. / Clean lens. / Replace LED. Replace main PCA. 216. Firmware failure. At the time of printing of this manual, this error should not occur. If it does occur, consult recent service notes for a possible solution. If no service note deals with this error, report the problem to the HP
  • HP C3180A | Service Manual - Page 159
    the User's Guide. Diagnosing Problems You can use the service configuration plot to help diagnose problems. The Ink smearing D Plots joined or not plotted D Incorrect line widths D Plotter won't read setup sheet; Plots solid black area fill D Problems in loading media C3187Ć90000 Troubleshooting
  • HP C3180A | Service Manual - Page 160
    are in correct working order. D Perform the servo/encoder service test to check for problems with the servoĆfeedback and motor drive systems. Frequent Cartridge Failure Remove Tape and Align Cartridges One frequent cause of cartridge problems is that the user has forgotten to remove the tape from
  • HP C3180A | Service Manual - Page 161
    with respect to the printĆhead nozzles , Remove the window, center cover and left endcover. . Manually move the carriage out of the service station. A Load very clean cartridges into the carriage. Use lintĆfree wipes dampened with water to clean the cartridges. 4 Apply ink to the seating area of the
  • HP C3180A | Service Manual - Page 162
    cartridge the bail. Problems D The the serviceĆstation DesignJet 200 involved the use of teflon washers. A new solution comes with the introduction of the DesignJet 220 and involves a new part called the camĆgear support. (Details D chapter 9, w New BailĆLiftĆMechanism Support.) 8Ć14 Troubleshooting
  • HP C3180A | Service Manual - Page 163
    Excessive ink deposits on the driveĆroller surface can fool the sensor by reflecting the light. (Cleaning roller D chapter 4.) Last Swath is Clipped when Replotting This bug on DesignJet 200 plotters will be solved in firmware revision A.01.02. (Details D chapter 9.) C3187Ć90000 Troubleshooting
  • HP C3180A | Service Manual - Page 164
    and the media. This problem is solved in the DesignJet 220 plotters, using a new rear bushing on the cartridge carriage. You can order this bushing for a DesignJet 200. (Part number D chapter 10.) Plots Joined or Not Plotted HPĆGL Timeout If the user is using an HP 7586B (HPĆGL) driver, it may not
  • HP C3180A | Service Manual - Page 165
    problem can occur on DesignJet 200 plotters with the oldĆstyle cartridge carriage. Install a new carriage. (Details D chapter 9, w Chang in Carriag .) Problems in Loading Media User's Guide The Troubleshooting section of the User's Guide (part number D page 10Ć26) are correctly installed. If one is
  • HP C3180A | Service Manual - Page 166
    Service numbers AA(hex) and 55(hex). When the test is complete, previously stored values are restored. D Cartridge interface ASIC test: Verifies the functionality of the cartridge interface ASIC. D Cartridge number 07440-60302) to connect the output to the input. 8Ć18 Troubleshooting C3187Ć90000
  • HP C3180A | Service Manual - Page 167
    Configuration Plot The service configuration plot contains the following: D Hard-clip border around the plot enabling you to measure the margins. D Unique bar patterns enabling you to detect print-quality problems D Four X-shaped marks (crosshairs) for measuring the accuracy of the media-axis
  • HP C3180A | Service Manual - Page 168
    motor, thus raising and lowering the wiper and the lever mechanism. It tests the following: D Stepper motor D Main PCA D Cartridge-adjust linkage D Wiper linkage Window-Sensor Test This tests the following: D Window sensor D Window-sensor cable D Main PC. 8Ć20 Removal and Replacement C3187Ć90000
  • HP C3180A | Service Manual - Page 169
    service tests that you can perform on particular assemblies: Assembly Bail Bail-sensor Carriage-axis encoder/motor Carriage-axis encoder cable Cartridge-adjust linkage Cartridge cable ROM Slider rods Stepper motor Trailing cable Window sensor Window-sensor cable Wiper linkage Tested by ... Bail
  • HP C3180A | Service Manual - Page 170
    within 120 seconds. Ot rw s t Busy L o s o and t t st nds. 4 Manually raise the bail. T Ready L las s. 5 Press the ALT (Cancel) key when you want to stop the test, and lower the window. Electrical Test , Enter service mode (see page 7Ć2). Electrical Test SHIFT . Hold down the SHIFT key and
  • HP C3180A | Service Manual - Page 171
    Input/Output Test 1 Connect a loopback connector (part number 07440Ć60302) to the serial port of the plotter. If a connector is not available, you can place a jumper between pins 2 and 3 of the serial port for the test. SHIFT 2 Enter service mode (see page 7Ć2). 3 Hold down the SHIFT key and press
  • HP C3180A | Service Manual - Page 172
    the file s sent is not bigger than one Kbyte, only the first buffer is printed. The plotter exits the service monitor mode if the file s sent to stop the test. WindowĆSensor Test 1 With the Load Media LED lit, open the window. The Ready LED should flash. 2 Close the window again. The Ready LED
  • HP C3180A | Service Manual - Page 173
    lines equally spaced. Some slight errors in direction (meaning the ink dots are not being fired straight) are due to nozzle imperfections Guide). Fifth and Sixth Bars Use the fifth and sixth bars to detect D Banding D Problems with nozzle firing direction D Misalignment between the cartridges
  • HP C3180A | Service Manual - Page 174
    Number of Power Cycles Number of times plotter has been switched on. Number of Pages Printed Number of Bail Lifts Number of Bail Errors Number integrated circuit are printed in hexadecimal form in a text block on the service configuration plot. To read the EEROM text block, perform the following
  • HP C3180A | Service Manual - Page 175
    Value used to correct position of carriage LED relative to carriage axis. Cartridge offset. (Used to correct distance between the two cartridges.) Bi-directional offset in columns. (Used to compensate for differences between ink-drop trajectory when carriage is moving from left to right and that
  • HP C3180A | Service Manual - Page 176
    Table 8Ć2 is a key to the EEROM memory text block on the service configuration plot. The first column is the same as on the plot; the remaining columns show the memory location number instead of the contents at each position on the text block. Table 8-2. Memory Location Key EEROM Text Block Memory
  • HP C3180A | Service Manual - Page 177
    The block of text on the service configuration plot that shows the contents of the EEROM, appears in the form shown in Table 8Ć3. This table is a text block from a sample plot. The
  • HP C3180A | Service Manual - Page 178
    Notes 8Ć30 Removal and Replacement C3187Ć90000
  • HP C3180A | Service Manual - Page 179
    9 Product History and Service Notes 9Ć0
  • HP C3180A | Service Manual - Page 180
    the latest version documented in this manual. SerialĆNumber Format The plotter serial number is composed of 10 letters and the letter B and so on. All DesignJet 200 plotters have revision letter A. The original version of the DesignJet 220 also has revision letter A. D In Service Notes C3187Ć90000
  • HP C3180A | Service Manual - Page 181
    the new carriage C2847Ć60071 (carriage PCA C2847Ć60125). In combination they destroy the cartridges. The DesignJet 200 old main PCA C3180Ć60101 is not forward compatible with the new shielded trailing cable C3180Ć60033 (colored blue on one side). C3187Ć90000 Product History and Service Notes 9Ć3
  • HP C3180A | Service Manual - Page 182
    Potential Ink Smearing Problem Date: Service Note: 29 July 1994 C3180AĆ01 C3181AĆ01 Supersedes: None Products: HP C3180A DesignJet 200 Drafting Plotter (D/A1 Size) HP C3181A DesignJet 200 Drafting Plotter (E/A0 size) Serial Numbers: ESA30000000/ESA3C99999 Parts required: None Situation: The
  • HP C3180A | Service Manual - Page 183
    Power off the unit. b) Ensure that the pinchĆarm lever is in the UP position. c) Open the window and remove the bail. d) Slide the carriage (with both cartridges insert, one at a time, the following gauges below the left cartridge, ( Cartridge Chute Figure 1 Cartridge Front fixed) cartridge. b)
  • HP C3180A | Service Manual - Page 184
    proper operation of the unit by plotting a demo plot on A/A4Ćsize media. Note: This procedure is intended to troubleshoot only those inkĆsmearing problems caused by incorrect cartridgeĆtoĆroller distance. Make sure that proper humidity conditions are met and also check for mediaĆrelated factors that
  • HP C3180A | Service Manual - Page 185
    Problems Corrected by Firmware Release A.01.01 Date: 29 July 1994 Service Note: C3180AĆ02 C3181AĆ02 Supersedes: None Products: HP C3180A DesignJet 200 Drafting Plotter (D/A1 size) HP C3181A DesignJet 200 Drafting Plotter (E/A0 size) Serial Numbers: ESA30000000/ESA3C99999 To be performed by
  • HP C3180A | Service Manual - Page 186
    .01 (DesignJet 200) and B.02.00 (DesignJet 220) the user could not cancel while plotting nonĆflowĆmode plots (plots that don't exceed maximum memory available in plotter). Fixed. This firmware is not yet available at the time of printing of this manual. 9Ć8 Product History and Service Notes C3187
  • HP C3180A | Service Manual - Page 187
    C2847Ć60071 (carriage PCA C2847Ć60125). In combination they destroy the cartridges. DesignJet 200 EPROMs (Firmware code A.01.00, obsolete) U28 1818Ć5724 cd: 1 U9 1818Ć5726 cd: 3 1818Ć5725 cd: 2 1818Ć5727 cd: 4 DesignJet 200 Masked ROMs (Firmware code A.01.00, obsolete) U29 U28 1818Ć5484
  • HP C3180A | Service Manual - Page 188
    to reĆinstall teflon washers on a DesignJet 200. Instead, you should install a camĆgear support and the associated parts as described later in this chapter. The following note is given in case you need to reassemble the plotter while you wait for these parts to arrive. Problems can occur if the bail
  • HP C3180A | Service Manual - Page 189
    Support Date: Service Note: 01 August 1994 Draft Supersedes: None Products: HP DesignJet 200 C3180A & C3181A Serial Numbers: C3180A ESA0000000/ESA4507951 C3181A ESA0000000/ESA4508541 To Be Performed By: HP driver number of Teflon Washers to install on a DesignJet 200 is two. However problems
  • HP C3180A | Service Manual - Page 190
    chapter 6. 1. Remove the window assembly and the left endĆcover. 2. Remove the the bail assembly, the encoder strip and the service station. 3. Remove the primer bailĆlift mechanism WITHOUT the teflon washers. 7. Place the camĆgear support into the slot on the NEW YĆtensioner bracket included in the
  • HP C3180A | Service Manual - Page 191
    Serviceability & Reliability Enhancement Action Category: Location Category: OnĆSite Availability: Product Support Life Author/Entity: EV/F900 Change in Trailing Cable Early DesignJet 200 Cable, C3180Ć60033 (colored white on one side, blue on the other side) D TrailingĆCable Rear Tray, C3180Ć00040 D
  • HP C3180A | Service Manual - Page 192
    Carriage, C2847Ć60071 (including Carriage PCA, C2847Ć60125). The new carriage is not compatible with the DesignJet 200 firmware revision A.01.00. In combination, they destroy the cartridges. If you install a new carriage, ensure that the firmware revision of the EPROMs or masked ROMs on the
  • HP C3180A | Service Manual - Page 193
    10 Parts and Diagrams 10Ć1
  • HP C3180A | Service Manual - Page 194
    they are listed in the following table. Exchange assemblies are available only on a tradeĆin basis; therefore, you must return the defective assemblies for credit. HP Part Number Exchange Assemblies CD Qty Description C3180-69102 1 1 Main PCA (Rebuilt) 10Ć2 Parts and Diagrams C3187Ć90000
  • HP C3180A | Service Manual - Page 195
    total quantity for each part on the drawing is given as well as the part number and check digit. To obtain replacement parts, address an inquiry to the nearest HP Support Office. You must include the part number, check digit and part description in the order you send. Also include the plotter model
  • HP C3180A | Service Manual - Page 196
    List: Legs and Media Bin Reference HP Part Number on Drawing 1 C2847-60002 C2848-60002 2 C3185-00034 C3186-00034 3 C2847-60061 4 1492-0145 5 C2847-00006 C1633-00020 6 C2847-00012 C1633-00044 7 C2847-00005 C1633-00019 8 no part number Check Quantity Digit Description 6 2 Leg
  • HP C3180A | Service Manual - Page 197
    1 2 3 3 8 4 3 7 3 6 3 1 3 3 5 3 C3187Ć90000 8 4 Legs and Media Bin Parts and Diagrams 10Ć5
  • HP C3180A | Service Manual - Page 198
    Center-Cover Latch Assembly 3 2 Window-Pivot Spring 5 1 Window (D/A1 Size) 6 1 (E/A0 Size) 1 2 Screw (D/A1 Size) 4 (E/A0 Size) 9 1 Shielded Trailing Cable D Not compatible with main PCAs: C3180-60101, C3180-68101, C3180-69101. D DesignJet 200 D chapter 9. 6 Shielded Trailing-Cable
  • HP C3180A | Service Manual - Page 199
    To Carriage C3187Ć90000 Window, Center and Bottom Covers. Parts and Diagrams 10Ć7
  • HP C3180A | Service Manual - Page 200
    Parts List: Electronics Enclosure Reference HP Part Number Check Quantity on Digit Drawing Description 1 C3180-68102 1 C3180-69102 2 0515-2253 3 See illustration 4 C2064A C2065A C2066A 5 2200-0145 6 0570-1316 7 C3180-00003 C3181-00003 8 1400-1648 9 3160-0814 10 0515-
  • HP C3180A | Service Manual - Page 201
    8 9 10 15 16 11 13 2 12 14 3 DesignJet 200 EPROMs (Firmware code A.01.01) 3 DesignJet 220 Masked ROMs (Firmware code B.02.01) U28 C3180-18006 cd: 7 C3180-18007 cd: 8 U29 U28 1818-6016 cd: 6 1818-6017 U29 cd: 7 U9 C3180-18008 cd: 9 C3180-18009 U4 U9 cd: 0 Empty Empty U4 Empty
  • HP C3180A | Service Manual - Page 202
    Parts List: Left Endcover and Trim Reference HP Part Number Check Quantity on Digit Drawing Description 1 C3180-40003 2 C3187-00015 3 C3180-40005 4 0624-0771 5 C3180-00010 6 0515-2282 7 C3180-40012 9 5041-1203 10 C3180-60006 11 C3180-40008 12 0515-2337 1 1 Left Endcover 8
  • HP C3180A | Service Manual - Page 203
    C3187Ć90000 Left Endcover and Trim Parts and Diagrams 10Ć11
  • HP C3180A | Service Manual - Page 204
    English French German Italian Japanese Korean Portuguese Spanish Taiwanese DesignJet 200 C3180-60030 C3180-60021 C3180-60025 C3180-60024 C3180-60027 C3180-60028 C3180-60022 C3180-60029 C3180-60026 C3180-60023 Check 6 5 9 8 1 2 6 3 0 7 DesignJet 220 C3187-60010 C3187-60001 C3187-60005 C3187-60004
  • HP C3180A | Service Manual - Page 205
    C3187Ć90000 Right Endcover and Trim Parts and Diagrams 10Ć13
  • HP C3180A | Service Manual - Page 206
    End) Reference HP Part Number Check Quantity 60033 15 0624-0647 16 C3180-60005 17 3050-1415 18 C3180-60014 19 C1633-40006 20 Guide) (D/A1 Size) 4 1 (E/A0 Size) 5 3 Torx-20 Screw 9 1 Y-Tensioner Bracket 8 3 Cable Clip 4 1 Linkage Spring 5 1 Shoulder Screw 3 1 Automatic Cartridge
  • HP C3180A | Service Manual - Page 207
    C3187Ć90000 Carriage-Axis Drive (Left End) Parts and Diagrams 10Ć15
  • HP C3180A | Service Manual - Page 208
    Parts List: Service Station Reference HP Part Number Check Quantity on Digit Drawing Description 1 0624-0704 2 C1633-40003 3 C1633-40005 4 C1633-40001 5 C1633-80002 6 C1633-40004 7 C2847-40011 5 12 Plastite Screw #6-19x.375 5 1 Service-Station Cover 7 2 Service-Station Cap
  • HP C3180A | Service Manual - Page 209
    1 2 3 3 7 6 6 5 4 C3187Ć90000 Service Station Parts and Diagrams 10Ć17
  • HP C3180A | Service Manual - Page 210
    Parts List: CarriageĆAxis Drive (Right End) Reference HP Part Number Check Quantity Drawing Digit Description 1 see page 10-21 2 1400-0577 7 24 See table opposite 25 3050-1415 3 26 0515-0433 6 1 Cartridge Carriage 1 Main Drive Belt (D/A1 Size) 1 (E/A0 Size) 1 Trailing-Cable Front
  • HP C3180A | Service Manual - Page 211
    HP Part Number 9170-1400 9170-1594 9170-1593 9170-1596 9170-1595 0515-2299 Carriage Axis Drive (Right End). Reference 24: Ferrite Assemblies Check Digit Quantity Description 6 1
  • HP C3180A | Service Manual - Page 212
    HP Part Number Check Quantity on Digit Drawing Description C2847-60071 1 0624-0704 2 2190-0760 3 C1633-80013 4 C1633-00079 5 C1633-40009 6 1460-2061 7 C1633-40055 8 0624-0647 9 C3180 .375 6 1 Line-Detect Cover 0 2 Cartridge Chute (also called carriage snap) 3 1 Carriage
  • HP C3180A | Service Manual - Page 213
    8 11 1 2 3 4 5 6 6 7 9 8 10 * 20 16 17 19 18 21 11 12 17 15 14 13 C3187Ć90000 Carriage Assembly Parts and Diagrams 10Ć21
  • HP C3180A | Service Manual - Page 214
    Parts List: Media Drive Assemblies Reference HP Part Number Check Quantity on Digit Drawing Description 1 C3180-00002 C3181-00002 2 C2858-60054 C2859-60004 3 C3180-40010 4 C3180-40011 5 0515-2337 6 C3180-60001 7 0515-2278 8 C1633-00009 9 C2847-60019 10 C2848-60003 11 0515-
  • HP C3180A | Service Manual - Page 215
    C3187Ć90000 Media Drive Assemblies Parts and Diagrams 10Ć23
  • HP C3180A | Service Manual - Page 216
    (Parts List: Bail and Overdrive Assemblies D pages 10Ć24a and 10Ć24b) 10Ć24 Parts and Diagrams C3187Ć90000
  • HP C3180A | Service Manual - Page 217
    Overdrive Assemblies Reference on Drawing 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 HP Part Number 0624-0647 3050-0026 C1633-40028 C1633-40027 C2847-40013 C1633-80006 0510-0083 C1633-60030 C3180-40024 C1633-20021 C1633-40019 3050-1415 0515-2337 C2847-00051 C1633-40052 0624-0520
  • HP C3180A | Service Manual - Page 218
    HP Part Number on Drawing 23 C3180-60017 C3180-60065 C3181-60017 C3181-60065 24 C1633-40037 25 0624-0400 26 C3180-60004 C3180-60035 C3181-60004 C3181-60035 27 C3180-60015 C3180-60061 C3181-60015 C3181-60061 28 C3180-40002 29 C3180-40018 C3181-40018 30 0515-2248 31 C3180
  • HP C3180A | Service Manual - Page 219
    C3187Ć90000 Bail and Overdrive Assemblies Parts and Diagrams 10Ć25
  • HP C3180A | Service Manual - Page 220
    Parts List: PinchĆArm Assembly Reference HP Part Number Check Quantity on Digit Drawing Description 1 0515- C1633-80007 13 C1633-20021 14 0624-0647 15 C3180-60034 16 C1633-00075 17 0515-2414 18 2190-0760 19 C3180-40020 20 3050-1415 21 C3180-40017 22 C1633-00059 4 2 Torx-9 Screw
  • HP C3180A | Service Manual - Page 221
    C3187Ć90000 Pinch-Arm Assembly Parts and Diagrams 10Ć27
  • HP C3180A | Service Manual - Page 222
    Repacking Instructions Repackaging Kit User's Guide Chinese English French German Italian Japanese Korean Portuguese Spanish Taiwanese AutoCAD Driver, 3.5-inch Disk + Documentation Chinese English French German Italian Korean Spanish Taiwanese Accessories HP Part Number Until 30 Sept 1994: C3180
  • HP C3180A | Service Manual - Page 223
    HP CAD Plotters Software/Hardware Guide Europe Elsewhere Software Application Notes Print Cartridge Supplies Source (booklet) USA Elsewhere Supplies Source Update USA Elsewhere Upgrade Kit (DesignJet 200 to DesignJet 220) includes User's Guide, Drivers, Help Cards, Overlay and: Upgrade Instructions
  • HP C3180A | Service Manual - Page 224
    power cord supplied with the plotter should meet the plug requirements for the area. However, different power cords (international options) are available (see following table). Note the following abbreviations used in the power (mainland) New Zealand HP Part Number 8120-1378 8120-4753 8120-1689
  • HP C3180A | Service Manual - Page 225
    Plug Type SEV 1011 N E L DHCR-107 SABS L N E E N L Country Switzerland Denmark Republic of South Africa HP Part Number 8120-2104 8120-2956 8120-4211 C3187Ć90000 Parts and Diagrams 10Ć31
  • HP C3180A | Service Manual - Page 226
    Cables Computer HP Part Number HP Vectra or HP 24541A/B serial interface card (9-pin connector). 24542G HP 9000 HP Vectra PC with HP 24541A/B dual serial 17255M interface card using the 25-pin connector. HP Apollo workstation using an SPE (Serial/Parallel Expansion) option and supplied
  • HP C3180A | Service Manual - Page 227
    Glossary GĆ0
  • HP C3180A | Service Manual - Page 228
    cartridgeąPrint cartridge (pen) CDąCheck Digit CentronicsąA parallel interface standard. cockleąWrinkling of media due to ink saturation. CRCąCyclic Redundancy Check D/A1Ćsize plottersąModels C3180A Effect Transistor HPĆGL/2ąHewlettĆPackard's standard graphics language for its plotters. HPĆRTLą
  • HP C3180A | Service Manual - Page 229
    pens, the lines it draws match the attributes for pens numbered 1 through 8 in the application software. (See also palette.") 2. Sometimes used instead of print cartridge" pinchĆarm sensorąpinchĆwheel sensor PJLąPrinter Job Language, developed by HewlettĆPackard to give software applications
  • HP C3180A | Service Manual - Page 230
    RSĆ232ĆC interfaceąA serial interface standardized by the Electronic Industries Association Standard RSĆ232ĆC. RTLąsee HPĆRTL" RTSąRequest To Send SIMMąSingle InĆline Memory Module SMTąSurfaceĆMount Technology standąPlotter legs and media bin TCP/IPąTransmission Control
  • HP C3180A | Service Manual - Page 231
    2JDHM 2JDHMP0
  • HP C3180A | Service Manual - Page 232
    plotter, 1Ć2 architecture, microprocessor, 5Ć21 ASCII, GĆ2 ASIC, GĆ2 carriage, 5Ć20 cartridgeĆinterface, 5Ć20 nozzle timing, 5Ć30 processor support, 5Ć24, 5Ć26 shuffler, 5Ć24 assembly instructions, 3Ć2 legs and bin, 3Ć4 auto cam, part number, 10Ć24a autoĆbail. bail, lift mechanism automatic
  • HP C3180A | Service Manual - Page 233
    (cont.), capping, 5Ć18 caps, misaligned, 8Ć13 part number, 10Ć16 carriage. carriage distance to roller, 9Ć4 drivers, 5Ć20 frequent failure, 8Ć12 interface ASIC, 5Ć20 part number, 10Ć29 servicing, 5Ć17 spitting, 5Ć18 wiping, 5Ć17 Cartridge and Error LEDs flashing, 8Ć5 lit and steady, 8Ć10 caution
  • HP C3180A | Service Manual - Page 234
    of plotters, 1Ć2 DesignJet 200, upgrading to DesignJet 220, 1Ć4 detecting the media edges, 5Ć10 diagrams, chapter 10 dimensions, media, 1Ć4 plotter, 2Ć3 DIP, GĆ2 display data. See service monitor display list, 5Ć19 distance between cartridges and roller, 9Ć4 documentation, user, part numbers, 10Ć28
  • HP C3180A | Service Manual - Page 235
    6Ć2 Ethernet, 1Ć2 Ethertalk, 1Ć2 exchange assemblies, part numbers, 10Ć2 expanding memory. See memory, random access exploded views, chapter 10 extended powerĆon selfĆtest, 8Ć3 F fan, 5Ć18 driver, 5Ć28 part number, 10Ć8 removing, 6Ć14 ferrite, part numbers, on sideplate, 10Ć19 on trailing cable, 10
  • HP C3180A | Service Manual - Page 236
    numbers, 10Ć29 HPĆGL, 1Ć2 timeout, 3Ć7, 8Ć16 HPĆGL/2, 1Ć2, GĆ2 HPĆRTL, 1Ć2, GĆ2 bug fixed, 9Ć8 humidity, 2Ć3 IndexĆ6 I IC, GĆ3 idler, driveĆpulley, part number, 10Ć18 main, part number, 10Ć14 IEEE, GĆ3 initialization, 8Ć2 mechanical, 8Ć3 ink, cartridges. cartridges , power supply, part number,
  • HP C3180A | Service Manual - Page 237
    , 5Ć29, 5Ć30, GĆ3 widths incorrect, 8Ć16, 9Ć7 line cord, part numbers, 10Ć30 linkage, cartridge adjust, part number, 10Ć14 removing, 6Ć20 Load Media and Error LEDs flashing, 8Ć6 lit and steady, 8Ć9 loading media functional overview, 5Ć2 problems, 8Ć6, 8Ć17 long media, 9Ć7 LSB, GĆ3 M main drive belt
  • HP C3180A | Service Manual - Page 238
    5Ć20, 5Ć24 merging lines, 3Ć7 mirror, 3Ć7 monitor, service, accessing, 8Ć24 description, 8Ć19 motor, carriage, 5Ć9 part number, 10Ć18 removing, 6Ć35 media, 5Ć7 mount, problems, 9Ć4 part number, 10Ć22 removing, 6Ć37 stepper, 5Ć16 test, 8Ć20 drivers, 5Ć28 moving the carriage, 5Ć9 MSB, GĆ3 N nameplate
  • HP C3180A | Service Manual - Page 239
    PNP, GĆ3 ports, switching interface, 3Ć7 power, components, 5Ć28 cord, part numbers, 10Ć30 requirements, 2Ć2 supply, 5Ć32 part number, 10Ć8 PCA, removing, 6Ć12 power on, reset signals, 5Ć25 selfĆtests, 8Ć2, 8Ć3 preventive maintenance, 4Ć1 print cartridges. cartridges quality, 1Ć3, 5Ć14, 5Ć15, 8Ć11
  • HP C3180A | Service Manual - Page 240
    6Ć72 pinchĆarm sensor, 6Ć23 powerĆsupply PCA, 6Ć12 service station, 6Ć57 stepper motor, 6Ć21 trailing cable, 6Ć29 trailingĆcable guide, 6Ć43 window, 6Ć15 window sensor, 6Ć24 YĆtensioner and housing, 6Ć45 repacking, kit, part number, 10Ć28 instructions, 3Ć3 part number, 10Ć28 replot clips plots, bug
  • HP C3180A | Service Manual - Page 241
    8Ć22 C3187Ć90000 service station, 5Ć17 caps, misaligned, 8Ć13 part numbers, 10Ć16 removing, 6Ć57 servicing cartridges. service station servo errors/ , part number, 10Ć18 smearing of ink, 8Ć16 SMT, GĆ4 software/hardware guide, part number, 10Ć29 solving problems, chapter 8 sound power, 2Ć3 sound
  • HP C3180A | Service Manual - Page 242
    , 5Ć15 troubleshooting, chapter 8 true dpi, 5Ć13 U UART, GĆ4 unpacking instructions, 3Ć2 part number, 10Ć28 updates, firmware. See firmwareĆcode revision upgrading a Designjet 200, 1Ć4 kit part number, 10Ć29 user errors, 8Ć5 user's guide, part numbers, 10Ć28 using the plotter, 3Ć6 this manual, ii
  • HP C3180A | Service Manual - Page 243
    , 9Ć10 weight of plotter, 2Ć3 width of lines, incorrect, 8Ć16, 9Ć7 window, part number, 10Ć6 removing, 6Ć15 sensor, 5Ć27 part number, 10Ć12 removing, 6Ć24 test description 8Ć20 performing 8Ć24 wiper, part number, 10Ć14 wiping cartridges, 5Ć17 X XĆaxis. See media drive Y YĆaxis. See carriage drive
  • HP C3180A | Service Manual - Page 244
    .D,A IndexĆ04 C3087Ć90000
  • HP C3180A | Service Manual - Page 245
    ,Dou: AFGN .EG:Gon n ! ! " u !us t ut " v " ! !u $ su o #o 2 I" # to"u! v o" u! us" " " u di cu! gu" JDD o t " t#su! " u di cu! gu" JJD2 H!" ut " 0 " " ut HC C D M 0 A# #!" H99M J t ut " 0 " " ut HD HD z M 0 lu "u ru H99P
  • HP C3180A | Service Manual - Page 246
    and service D HP DesignJet 200 plotters (models C3180A and C3181A) D HP DesignJet 220 plotters (models C3187A and C3188A) For information about using these plotters, refer to the corresponding user guides. The procedures described in this manual are to be performed by HPĆqualified service personnel
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Service Manual
HP DesignJet 220 and
HP DesignJet 200
Plotters