Poulan 1994-01 User Manual - Page 21

11.Remove

the

rope

retainer

screw.

Figure

28

.

Re-

move

any

remaining

rope

from

around

the

pulley

ratchet.

Figure

29

.

12.Hold

pulley

housing

as

shown

in

Figure

29

(in-

set).

Hand

turn

pulley

clockwise

as

far

as

it

will

go.

13.Turn

pulley

counterclockwise

until

the

pulley

notch

is

aligned

with

the

housing

notch

next

to

the

pulley

tab

and

screw.

Figure

29

.

14.Next,

turn

the

pulley

one

complete

turn

counter-

clockwise

until

the

notches

are

aligned

again.

15.Insert

the

hex

wrench

into

the

hole

formed

by

the

notches

to

hold

the

pulley

in

position.

Fig-

ure

29

(inset

—upper

left).

16.

Use

a

42"

length

of

replacement

rope.

17.Move

away

10

feet

(3

meters)

from

the

fuel

tank

with

the

replacement

rope.

Use

a

match

and

melt

both

ends

of

the

rope

to

prevent

fraying.

18.Pull

melted

ends

through

a

thick,

clean

rag

while

rope

is

still

hot

to

obtain

smooth,

pointed

ends.

19.Insert

one

end

of

the

rope

through

the

handle

and

c.ecure.withaknot—Leave

the

knot.

Figure

29

(inset

—upper

right).

20.Insert

other

end

of

the

rope

through

the

rope

exit

hole

into

the

inside

of

the

housing,

into

the

pulley

and

up

through

the

pulley

hole.

Figure

29

.

21.Wrap

the

rope

counterclockwise

around

the

pulley

ratchet

and

tuck

loose

end

under

the

rope

at

the

pulley

hole.

Figures

28

&

29

.

Leave

a

1

inch

tail

laying

flat

on

top

of

the

pulley

between

the

retainer

rib

and

the

retainer

post.

Figure

29

.

The

rope

tail

must

not

extend

beyond

the

raised

circle

on

the

pulley

to

prevent

interference

with

the

pulley

tab.

Figure

29

22.Thread

rope

retainer

screw

into

the

screw

post.

Figure

29

.

Do

not

overtighten

screw.

23.Hold

the

rope

taut

at

the

rope

exit

hole

so

the

pulley

will

not

move.

Remove

hex

wrench.

Allow

rope

to

rewind

slowly.

24.Make

sure

spacer

is

in

place.

See

Figure

27

.

Re-

verse

steps

1

through

10

to

re

—assemble.

I

CAUTION:

I

When

reinstalling

the

clutch,

tighten

the

nut

until

the

cupped

washer

is

flattened

against

the

clutch.

Over

or

under

tightening

nut

can

cause

engine

damage.

•

RT

Pulley

Housing

Spacer

Clutch

Cupped

Washer

(Curved

Toward

Clutch)

Nut

0

r

id

0

0

Nut

Large

Flat

Washer

Figure

27

Pulley

"1--

Rope

Retainer

Screw

Washer

Rope

Tail

Screw

Post

Figure

28

Hex

Wrench

Rope

Exit

Hole

Handle

3/16"

1.1

Retainer

Rib

Pulley

Raised

Ratchet

Circle

\

I

I

Rope

Tail

Pulley

Notch

t

Pulley

Hole

Housing

Notch

Rope

Retainer

iti

Screw/Post

Pulley

Tab

and

Screw

Figure

29

NOTES

—

21

—

Poulan 1994-01 User Manual - Page 21

Notes

Page 21 highlights