2002 Polaris Sportsman 6x6 Owners Manual - Page 78

2002 Polaris Sportsman 6x6 Manual

Page 78 highlights

MAINTENANCE AND LUBRICATION Periodic Maintenance Schedule (Cont.) CAUTION Due to the nature of the adjustments marked with a J, it is recommended that service be performed by an authorized Polaris dealer. " More often under severe use, such as dirty or wet conditions NOTE: Inspection may reveal the need for replacement parts. Always use genuine Polaris parts available from your Polaris dealer. Item J " Brake pad wear Engine breather filter Battery " " J Transmission Oil Level General Lubrication Throttle Cable/ETC Switch Choke (Enricher) Cable Carburetor Float Bowl " Engine Oil - Level/Change Hours or Odometer 10 hrs/100 miles 20 hrs 20 hrs 25 hrs 50 hrs 50 hrs 50 hrs 50 hrs 100 hrs/1000 miles 100 hrs/1000 miles 100 hrs 100 hrs 50 hrs 50 hrs 50 hrs 50 hrs 50 hrs 50 hrs 50 hrs 50 hrs Frequency Monthly Monthly Monthly Monthly 3 months 6 months 6 months 6 months 6 months Remarks Inspect periodically Inspect-replace annually and as needed Check Terminals/clean/check fluid level Inspect monthly; change annually Lubricate all fittings, pivots, cables, etc. Inspect-adjust, lubricate, replace if necessary; pre-ride inspection item Inspect-adjust, lubricate, replace if necessary Drain bowl periodically and prior to storage Check Level Daily; Break in Service at 1 month. Change oil more often in cold weather use Replace with oil change Inspect strength seasonally; pressure test system annually Inspect Inspect, tighten fasteners Inspect daily, adjust and lubricate if needed Inspect-adjust, replace if necessary Check monthly Inspect, lubricate, adjust Inspect daily, lubricate Inspect bearings Inspect-lubricate, tighten fasteners Oil Filter Coolant strength/pressure test system Engine breather hose " " J " Rear Suspension Drive Chains Drive Belt Front hubs/fluid check Shift linkage J " " Steering Rear Axle/Center Axle Front Suspension 6 months 6 months 6 months 6 months 6 months 6 months 6 months 6 months 6 months 6 months 6 months 75

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75
MAINTENANCEANDLUBRICATION
PeriodicMaintenanceSchedule(Cont.)
"
Moreoftenundersevereuse,suchasdirtyorwetconditions
NOTE
: Inspectionmayrevealtheneedforreplacementparts. Always
usegenuinePolarispartsavailablefromyourPolarisdealer.
Item
Hoursor
Odometer
Frequency
Remarks
J
Brakepadwear
10hrs/100
miles
Monthly
Inspectperiodically
"
Enginebreatherfilter
20hrs
Monthly
Inspect-replaceannuallyandasneed-
ed
Battery
20hrs
Monthly
CheckTerminals/clean/checkfluidlevel
"
TransmissionOilLevel
25hrs
Monthly
Inspectmonthly;changeannually
"
GeneralLubrication
50hrs
3months
Lubricateallfittings,pivots,cables,etc.
J
ThrottleCable/ETCSwitch
50hrs
6months
Inspect-adjust,lubricate,replaceifnec-
essary;pre-rideinspectionitem
Choke(Enricher)Cable
50hrs
6months
Inspect-adjust,lubricate,replaceifnec-
essary
CarburetorFloatBowl
50hrs
6months
Drainbowlperiodicallyandprior
tostorage
"
EngineOil-Level/Change
100hrs/1000
miles
6months
CheckLevelDaily;BreakinServiceat
1month. Changeoilmoreoftenincold
weatheruse
OilFilter
100hrs/1000
miles
6months
Replacewithoilchange
Coolantstrength/pressuretest
system
100hrs
6months
Inspectstrengthseasonally;pressure
testsystemannually
Enginebreatherhose
100hrs
6months
Inspect
"
RearSuspension
50hrs
6months
Inspect,tightenfasteners
"
DriveChains
50hrs
6months
Inspectdaily,adjustandlubricateif
needed
J
DriveBelt
50hrs
6months
Inspect-adjust,replaceifnecessary
"
Fronthubs/fluidcheck
50hrs
6months
Checkmonthly
Shiftlinkage
50hrs
6months
Inspect,lubricate,adjust
J
Steering
50hrs
6months
Inspectdaily,lubricate
"
RearAxle/CenterAxle
50hrs
6months
Inspectbearings
"
FrontSuspension
50hrs
6months
Inspect-lubricate,tightenfasteners
CAUTION
Duetothenatureoftheadjustmentsmarkedwitha
J
,itis
recommendedthatservicebeperformedbyanauthorizedPolaris
dealer.