2006 Polaris Hawkeye 4x4 Owners Manual

2006 Polaris Hawkeye 4x4 Manual

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2006 Polaris Hawkeye 4x4 manual content summary:

  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 1
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 2
    03
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    contains chemicals known to cause cancer, birth defects or other reproductive harm. A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance.
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 4
    operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a Factory Certified Master
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 5
    . Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A. 2006 Hawkeye Owner's Manual P/N 9920202 2
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 6
    IDENTIFICATION NUMBERS ...5 SAFETY ...6 CONTROLS ...31 FEATURES ...39 OPERATION ...42 EMISSION CONTROL SYSTEMS ...63 MAINTENANCE AND LUBRICATION ...64 ADJUSTMENTS ...108 POLARIS PRODUCTS ...112 TROUBLESHOOTING ...113 SPECIFICATIONS ...116 WARRANTY ...122 MAINTENANCE LOG ...127 INDEX ...130 3
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 7
    4
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    VEHICLE IDENTIFICATION NUMBERS Record your ATV's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. Your key can be duplicated only by mating a Polaris key blank with one of your existing keys, so if both keys are lost, the ignition
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 9
    of the decals on the ATV carefully. If any of the decals depicted in this manual differ from the decals on your ATV, always read and follow the instructions of the decals on the ATV. If any decal becomes illegible or comes off, contact your Polaris dealer to purchase a replacement. Replacement
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 10
    terrain, reduce speed and cargo. Do not block headlight. Be careful if load extends over the side of the rack. Read Owner's Manual for more detailed loading information SAFETY WARNING 7172566 ATTENTION S Operation of this vehicle without the air filter element will severely damage the engine
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 11
    SAFETY Safety Decals and Locations WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death. NEVER operate this ATV if you are under age 16. 7172559 WARNING S DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 12
    in power and traction if too much throttle is applied. Loss of control or forward flipover may result, especially in AWD. See Owner's Manual. 7172564 SAFETY MANUFACTURED BY: POLARIS IND. INC. DATE: VIN: OVERRIDE SWITCH Reverse speed is limited. Reverse override is controlled by the override switch
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 13
    SAFETY Safe Riding Gear Always wear clothing suited to the type of riding. ATV riding requires special protective clothing for comfort and to reduce the chance of injury. 1. Helmet Your helmet is the most important piece of protective gear for safe riding. A helmet can prevent a severe head injury
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 14
    fail to take proper precautions. Read and understand your owner's manual and all warnings before operating a Polaris ATV. Age Restrictions This priority for Polaris. When you purchased your new ATV, your dealer instructed you on the authorized ATV RiderCoursesm available to you and your eligible
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 15
    symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for personal injury. WARNING The damage to the vehicle. NOTE: A note will alert you to important information or instructions. 12
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 16
    Safety SAFETY WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. S Read this manual and all labels carefully, and follow the operating procedures described. S Never operate an ATV
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 17
    . To avoid stalling, maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Always dismount on the uphill side, or to either side if the ATV is pointed straight uphill. Turn the ATV around and remount following
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 18
    exceed the stated load capacity for your ATV. Cargo must be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for carrying cargo or towing. Allow a greater distance for braking. FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product Safety
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 19
    Safety WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident the skills learned in the course and the operating techniques described in the owner's manual. For more information about the training course, contact an authorized ATV dealer or
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 20
    Operator Safety SAFETY WARNING POTENTIAL HAZARD Carrying a passenger on an ATV. WHAT CAN HAPPEN Carrying a passenger greatly reduces the operator's ability to balance and control the ATV, which could cause an accident and injury to the operator and/or passenger. HOW TO AVOID THE HAZARD Never carry
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 21
    SAFETY Operator Safety WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads or highways. WHAT CAN HAPPEN The ATV could collide with another vehicle. HOW TO AVOID THE HAZARD Never operate the ATV on any public street, road or highway, including dirt and gravel roads. In many states
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 22
    Operator Safety SAFETY WARNING POTENTIAL HAZARD Operating the ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Consumption of alcohol and/or drugs could seriously affect operator judgment. Reaction time may be slower and operator balance and perception could be affected. Consuming alcohol and
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 23
    ATV before each use to make sure it's in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner's manual. 20
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    Operator Safety SAFETY WARNING POTENTIAL HAZARD Removing hands from the handlebars or feet from the footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce ability to control the vehicle or could cause loss of balance and ejection from the ATV. If the operator's foot
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 25
    loss of control and lead to a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the owner's manual. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speed. 22
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 26
    could cause loss of control or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the owner's manual. Always check the terrain carefully before ascending any hill. Never operate the ATV on hills steeper than 25_. Never climb hills with excessively
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 27
    of control or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for traveling down hills as described in the owner's manual. NOTE: A special technique is required when braking while traveling downhill. See page 55. Always check the terrain carefully before descending a hill. Shift
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 28
    Never attempt to turn the ATV around on any hill until you've mastered the turning technique (on level ground) as described in the owner's manual. See page 56. Use extra caution when turning on any hill. Avoid crossing the side of a steep hill. When crossing the side of a hill: Always
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 29
    uphill side, or to either side if ATV is pointed straight uphill. Turn the ATV around and remount, following the procedure described in the owner's manual. See page 56. 26
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    such as rocks and fallen trees when possible. If unavoidable, use extreme caution and always follow proper procedures as outlined in the owner's manual. WARNING POTENTIAL HAZARD Skidding or sliding. WHAT CAN HAPPEN Skidding or sliding can cause loss of control. If the tires regain traction
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 31
    SAFETY Operator Safety WARNING POTENTIAL HAZARD Operating the ATV through deep or fast-flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident or overturn. HOW TO AVOID THE HAZARD Avoid operating the ATV through deep or fast-
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 32
    and securely attached. Reduce speed when carrying cargo or pulling a trailer. Allow a greater distance for braking. Always follow the instructions in the owner's manual for carrying cargo or pulling a trailer. See page 48. WARNING POTENTIAL HAZARD Operating on frozen bodies of water. WHAT CAN
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 33
    injury or death. Always remove the ignition key when the vehicle is not in use. WARNING After any overturn or accident, have a qualified service dealer inspect the entire vehicle for possible damage, including (but not limited to) brakes, throttle and steering systems. WARNING Safe operation of
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 34
    Engine Electrical Switches CONTROLS WARNING Activating the override switch while the throttle is open can cause loss of control, resulting in severe injury or death. Do not activate the override switch while the throttle is open. 2 3 1 4 (1) Mode/Reverse Override Switch (1) - This vehicle is
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 35
    to severe injury or death. Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your dealer for service if throttle problems arise. Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 36
    Light Switches The light switch (1) is located on the left handlebar. It's used to turn the lights on and off. NOTE: The lights won't work unless the key is in the ON position and the 1 shut-off switch is in the RUN position. CONTROLS WARNING Operating the ATV on streets or roads, especially in
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 37
    CONTROLS Parking Brake WARNING Operating the ATV while the parking brake is engaged could result in an accident and serious injury or death. Always check to be sure the parking brake is disengaged before operating. Locking the Parking Brake 1. Place the transmission in gear. 2. Squeeze and
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 38
    Auxiliary Brake CONTROLS WARNING Aggressively applying the auxiliary brake when backing down a hill may cause rear tipover, which could result in serious injury or death. Use caution when applying the auxiliary brake. Do not aggressively apply the auxiliary brake when going forward. The rear
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 39
    CONTROLS Choke The choke assists in starting a cold engine. Refer to the engine starting procedure on page 46 for correct choke and throttle settings during starting. Fuel Tank The fuel tank filler cap (1) is located directly below the handlebar. Use either leaded or unleaded gasoline with a
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 40
    Recoil Starter CONTROLS If the battery has been drained or damaged and cannot start the engine, use of the recoil starter (1) will allow vehicle operation until repairs can be made. The recoil starter is located on the right side of the 2 machine. 1. Position the vehicle on a 1 level surface. Lock
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 41
    CONTROLS Automatic Transmission Gear Selector The transmission gear selector (1) is located on the right side of the vehicle. H: High Gear N: Neutral R: Reverse 1 H N R CAUTION Shifting gears with the engine speed above idle or while the vehicle is moving could cause transmission damage. To change
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 42
    All Wheel Drive (AWD) System (AWD Models) FEATURES The All Wheel Drive system is activated by the AWD switch (1) on the right handlebar. When the switch is on 2X4, the ATV is in two-wheel drive at all times. When the switch is on AWD, the ATV is 1 in all wheel drive. When in AWD, the front
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 43
    FEATURES Instrument Cluster The instrument cluster measures distance in miles or kilometers as well as hours of operation. It also includes a reverse speed limiter function that limits the ATV's speed to approximately 7-9 mph. Refer to page 31 for additional information. CAUTION To prevent damage
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 44
    Instrument Cluster Rider Information Center FEATURES The rider information center is located in the instrument cluster. All segments will light up for 3 seconds at start-up. 1 1. Gear Indicator - As the shift lever is moved, this indicates the gear the transmission is in: N = Neutral (Green) R =
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 45
    OPERATION Fuel Safety WARNING Gasoline is highly flammable and explosive under certain conditions. S Always exercise extreme caution whenever handling gasoline. S Always refuel with the engine stopped, and outdoors or in a well ventilated area. S Do not smoke or allow open flames or sparks in or
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 46
    Break-In Period OPERATION The break-in period for your new Polaris ATV is the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as following the procedures for a proper break-in. Careful treatment of a new
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 47
    OPERATION Break-In Period Engine and Drivetrain Break-in 1. Fill the fuel tank with gasoline. See page 36. 2. Check the oil reservoir level on the dipstick. See page 70. Add oil if necessary to maintain the level between the safe and add marks. 3. Drive slowly at first. Select an open area that
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 48
    Pre-Ride Inspection OPERATION WARNING If a proper inspection is not done before each use, severe injury or death could result. Always inspect the vehicle before each use to ensure it's in proper operating condition. Pre-Ride Checklist Item Brake system / lever travel Brake fluid Auxiliary brake
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 49
    OPERATION Starting the Engine WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area. 1. 2. 3. 4. Place the transmission in neutral. Lock the parking brake. Turn the fuel valve on.
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 50
    Starting the Engine OPERATION 7. Turn the ignition key past the ON position to engage the starter. Activate the starter for a maximum of five seconds, releasing the key when the vehicle starts. If the engine does not start, release the starter and wait five seconds. Activate the starter for
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 51
    and understand the load distribution warning labels on the vehicle, and never exceed the weight capacities outlined in the specifications section of the owner's manual and on the safety decals. Cargo weight should be evenly distributed (1/3 on the front rack and 2/3 on the rear rack) and mounted as
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 52
    extra caution. Always attach the tow load to the hitch point designated for your vehicle. S HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill. S USE EXTREME CAUTION when
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 53
    OPERATION Driving Procedures 1. Sit upright with both feet on the footrests and both hands on the handlebars. 2. Start the engine and allow it to warm up, then shift the transmission into gear. 3. Check your surroundings and determine your path of travel. 4. Release the parking brake. 5. Slowly
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 54
    tire must slip traction slightly. To turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footrest. This technique alters the balance of traction between the rear wheels, allowing the turn to be made smoothly. The
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 55
    OPERATION Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Slow down when entering slippery areas. 2. Engage AWD (if equipped) before wheels begin to lose traction. 3. Maintain a high level
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 56
    injury or death. Avoid climbing steep hills (25_ maximum). Use extreme caution when operating on hills, and follow proper operating procedures outlined in the owner's manual. 53
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    overturn, resulting in severe injury or death. Avoid crossing the side of a hill when possible. Follow proper procedures as outlined in the owner's manual. Sidehilling can be the most dangerous type of driving encountered and should be avoided if at all possible. If you do enter into a situation
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 58
    down. 4. Apply the brakes slightly to aid in slowing. Familiarize yourself with operation of the auxiliary brake in the event loss of normal service brakes occurs. WARNING Excessive speed can cause loss of control and lead to serious injury or death. Always operate slowly when traveling downhill
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 59
    OPERATION Turning Around on a Hill If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 8' (2.4 m) 56
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 60
    , or on the left if the vehicle is pointing straight uphill. 4. Staying uphill of the vehicle, turn the handlebars full left. 5. While holding the service brake, release the parking brake lock and slowly allow the vehicle to roll around to your right until it's pointing across the hill or slightly
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 61
    OPERATION Driving Through Water Your ATV can operate through water with a maximum recommended depth equal to the bottom of the footrests (1). Follow these procedures when operating through water. 1 1. 2. 3. 4. Determine water depths and current before crossing. Choose a crossing where both banks
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 62
    the maintenance chart. If your vehicle becomes immersed or is operated in water that exceeds the footrest level, take it to your dealer for service before starting the engine. NOTE: Avoid operating the vehicle through deep or fast-flowing water. If you cannot avoid water that exceeds the recommended
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 63
    OPERATION Driving Over Obstacles Be alert! Look ahead and learn to read the terrain you're traveling on. Be constantly alert for hazards such as logs, rocks and low hanging branches. WARNING Severe injury or death can result if your vehicle comes in contact with a hidden obstacle. Not all
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 64
    Driving in Reverse Follow these precautions when operating in reverse: 1. Always avoid backing downhill. 2. Back slowly. 3. When in reverse, apply the brakes lightly for stopping. 4. Avoid turning at sharp angles in reverse. 5. Never open the throttle suddenly while backing. OPERATION WARNING
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 65
    OPERATION Parking on an Incline Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Turn the engine off. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Always block the rear wheels on the downhill side as shown in the illustration. 5. Turn
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 66
    Public Lands in the U.S.A. Your Polaris vehicle has a spark arrestor that was tested and qualified to be in accordance with the USDA Forest Service Standard 5100-1C. Federal law requires that this spark arrestor be installed and functional when the vehicle is operated on public lands. Operation of
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 67
    upon average riding conditions and an average vehicle speed of approximately 10 miles per hour. Vehicles subjected to severe use must be inspected and serviced more frequently. Severe Use Definition S Frequent immersion in mud, water or sand S Racing or race-style high RPM use S Prolonged low speed
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 68
    marked with a J could result in component failure and lead to serious injury or death. Have an authorized Polaris dealer perform these services. Perform all services at whichever maintenance interval is reached first. Item (whichever comes first) Hours Calendar Miles (Km) Pre-Ride Pre-Ride Pre-Ride
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 69
    air intake ducts/ flange Drive belt " Engine oil change " Oil filter change " Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service J Have an authorized Polaris dealer perform these
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 70
    ) J Front wheel J Brake fluid Spark arrestor Idle speed J Toe adjustment Headlight aim " Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service J Have an authorized Polaris dealer perform these
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 71
    the Periodic Maintenance Chart beginning on page 64. Items not listed in the chart should be lubricated at the General Lubrication interval. Lubrication Guide Key " L Polaris Premium All Season Grease or grease conforming to NLGI F More often under severe use No. 2, such as Conoco Superlube M or
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 72
    Engine Oil MAINTENANCE AND LUBRICATION Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 64. Always change the oil filter whenever changing oil. See page 112 for the part numbers of Polaris products. Performance Synthetic 4-Stroke
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 73
    MAINTENANCE AND LUBRICATION Engine Oil Oil Check 1. Position the vehicle on a level surface. 2. Place the transmission in neutral. 3. Lock the parking brake. R N H 4. Start the engine. Allow it to idle for 30 seconds. Turn the engine off. 5. The oil dipstick and fill hole are located behind the
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 74
    Engine Oil Oil Change MAINTENANCE AND LUBRICATION 1. Position the vehicle on a level surface. 2. Place the transmission in neutral. 3. Lock the parking brake. R N H 4. Start the engine. Allow it to idle for two to three minutes. Turn the engine off. 5. Clean the area around the drain plug.
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 75
    MAINTENANCE AND LUBRICATION Engine Oil Oil Change 11. Place towels under the oil filter. Using an oil filter wrench, turn the filter counterclockwise to remove it. 12. Clean the filter sealing area on the engine. 13. Lubricate the filter o-ring. Check to make sure the o-ring is in good condition.
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 76
    Transmission Oil Gearcase Transmission 2x4 Transmission 4x4 MAINTENANCE AND LUBRICATION Lubricant Premium AGL Synthetic Gearcase Lubricant Premium AGL Synthetic Gearcase Lubricant Capacity 15.2 oz. (450 ml) 20.3 oz. (600 ml) Fill Plug Torque 15 ft. lbs. (20 Nm) 15 ft. lbs. (20 Nm) Drain Plug Torque
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 77
    MAINTENANCE AND LUBRICATION Transmission Oil Oil Change 1. Position the vehicle on a level surface. 2. Place the transmission in gear. 3. Lock the parking brake. R N H 4. Remove the fill plug. Use a 15mm wrench. 5. Remove the drain plug. Use a 15mm wrench. 6. Drain the fluid into a drain pan.
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 78
    Front Gearcase Oil Gearcase Front Gearcase MAINTENANCE AND LUBRICATION Lubricant Premium Demand Drive Hub Fluid Capacity 5 oz. (148 ml) Fill Plug Torque 8-10 ft. lbs. (11-13 Nm) Drain Plug Torque 8-10 ft. lbs. (11-13 Nm) 2 Always check and change the front gearcase oil at the intervals outlined in
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 79
    MAINTENANCE AND LUBRICATION Front Gearcase Oil Oil Change 1. Position the vehicle on a level surface. 2. Place the transmission in gear. 3. Lock the parking brake. R N H 4. Remove the fill plug. Use an 8mm Allen wrench. 5. Remove the drain plug. Use an 11mm wrench. 6. Drain the fluid into a
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 80
    Brakes MAINTENANCE AND LUBRICATION Brake Fluid Check brake fluid levels for both brake systems before each use of the vehicle. Always keep brake fluid at an adequate level. Do not overfill. WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in serious
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 81
    MAINTENANCE AND LUBRICATION Brakes Brake Fluid Master Cylinder (Handlebar) The master cylinder (1) is located on the left handlebar. Maintain the fluid level 1/4″ (6.3 mm) below the top edge of the master cylinder. Do not overfill. 1. Position the vehicle on a level surface. Make sure the handlebars
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 82
    Brakes MAINTENANCE AND LUBRICATION The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar. The auxiliary foot brake is also hydraulic. Both brake systems are self-adjusting. Perform the following checks to keep the brake systems in good
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 83
    of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your Polaris dealer for service before operating the vehicle. Toe Alignment WARNING Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adjust
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 84
    tire pressure as described on the decal on your ATV and in the owner's manual. Always use original equipment size and type when replacing tires. Make sure the wheels and spindle nut retention are critical component operations. All service must be performed by your authorized Polaris dealer. 81
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 85
    tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your Polaris dealer. 1. Position the vehicle on a level surface. 2. Place the transmission in gear
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 86
    . 10. Torque the wheel nuts to specification. Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for maintenance service. Item Front Wheel Nuts Rear Wheel Nuts Specification 27 ft. lbs. (37 Nm) 27 ft. lbs. (37 Nm) 83
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 87
    MAINTENANCE AND LUBRICATION Air Filter/Breather Filter Always clean and replace the air and breather filters at the intervals outlined in the Periodic Maintenance Chart beginning on page 64. 1. Position the vehicle on a level surface. 2. Place the transmission in gear. 3. Lock the parking brake. 4.
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 88
    AND LUBRICATION CAUTION Operation of your vehicle without a breather filter can cause engine damage. Always reinstall the breather filter after removing for service. 12. Reinstall the sleeve over the air filter. Replace the filter if needed. 13. Reinstall the air filter into the air box
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 89
    MAINTENANCE AND LUBRICATION Side Panel Removal 1. Remove the seat. 2. Grasp the top of the side panel and pull it outward to remove it. Footwell Removal 1. Remove the two screws (1) on the bottom of the footwell. 2. Use a flat screwdriver or sidecutters to remove the 10 plastic rivets (2) securing
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 90
    Lights MAINTENANCE AND LUBRICATION When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot frequently to maintain lighting quality. Hot components can cause serious burns to skin. Allow lamps to cool before servicing. 87
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 91
    MAINTENANCE AND LUBRICATION Lights Headlight Beam Adjustment The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. 1. Position the vehicle on a level surface. The headlight should be approximately 25 ft. (7.6 m) from a wall. 25 ft. (7.6
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 92
    Lights MAINTENANCE AND LUBRICATION Headlamp Replacement 1. Turn the back of the headlight harness (1) counterclockwise and pull the harness assembly away from the headlight assembly. 2. Remove the headlamp and install the new headlamp. 3. Reinstall the harness assembly into the headlight assembly.
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 93
    will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. NOTE: The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect carburetion
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 94
    Spark Plugs MAINTENANCE AND LUBRICATION Spark Plug Removal and Replacement 1. Remove the left side panel. See page 86. 2. Remove the spark plug cap. 3. Using the special wrench provided in the tool pouch, rotate the spark plug (1) counterclockwise to remove. 1 4. Inspect the electrodes for wear
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 95
    . 9. Turn the fuel valve on. 10. Attempt to start the engine. If necessary, repeat the drying procedure. 11. Take the ATV to your dealer for service as soon as possible, whether you succeed in starting it or not. NOTE: If water has been ingested into the PVT, follow the procedure on
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 96
    the intervals recommended in the Periodic Maintenance Chart. WARNING Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. Do not perform service on the spark arrestor while the system is hot. Allow components to cool sufficiently before
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 97
    the drain plug before storing the vehicle. NOTE: Water will enter the recoil housing if the starter handle (2) is disengaged from the rope guide when under water. 2 1 1. Place the transmission in gear. 2. Lock the parking brake. R N H 3. Using a wrench, remove the drain screw (3) on the bottom of
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 98
    AND LUBRICATION WARNING Failure to comply with the instructions in this warning can result in severe injury Always follow all recommended maintenance procedures. See your dealer as outlined in the owner's manual. This PVT system is intended for use on Polaris products only. Do not install
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 99
    the transmission to the lowest available range. 6. Test for belt slippage. If the belt slips, repeat the process. 7. Take the vehicle to your dealer for service as soon as possible. A 96
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 100
    Battery MAINTENANCE AND LUBRICATION Your ATV may have either a sealed battery, which requires little maintenance, or a conventional battery. A sealed battery can be identified by its flat covers on the top of the battery. A conventional battery has six filler caps on the top of the battery. Always
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 101
    MAINTENANCE AND LUBRICATION Battery Battery Removal 1. Place the transmission in gear. 2. Lock the parking brake. R N H 3. Open the front cover. 4. Remove the hold-down strap holding the battery in position. 5. On conventional batteries, remove the battery vent tube. 6. Disconnect the black (
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 102
    Battery MAINTENANCE AND LUBRICATION Battery Installation 1. Set the battery in the battery holder. 2. With conventional batteries, install the battery vent tube (sealed batteries do not have a vent tube). NOTE: The vent tube must be free of obstructions and securely installed. If not, battery
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 103
    MAINTENANCE AND LUBRICATION Battery Battery Storage When the vehicle is placed in storage for three months or more, the battery should be removed, stored out of the sun in a cool, dry place and tested monthly. Before reusing, take the battery to your dealer for testing and recharging. Power plug
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 104
    Battery MAINTENANCE AND LUBRICATION Battery Charging (Sealed Battery) The following battery charging instructions apply only to the installation of a YUASA activated, sealed battery. Read all instructions before proceeding with the installation of this battery. The YUASA activated, sealed battery
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 105
    the voltage is less than 12.8 volts, recharge the battery. NOTE: When using an automatic charger, refer to the charger manufacturer's instructions for recharging. When using a constant current charger, use the following guidelines for recharging. WARNING An overheated battery could explode, causing
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 106
    Cleaning and Storage Washing the ATV MAINTENANCE AND LUBRICATION See page 112 for the part numbers of Polaris products. Keeping your ATV clean will not only improve its appearance but it can also extend the life of various components. The best and safest way to clean your ATV is with a garden hose
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 107
    may force water past seals. Stabilize the Fuel Fill the fuel tank. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Follow the instructions on the container for the recommended amount. (Carbon clean will also reduce the possibility of bacterial growth in the fuel system.) Allow 15
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 108
    the following procedure. 1. Treat the fuel system with Polaris Carbon Clean, following the instructions on the can. Run the engine for several minutes so the Carbon Clean reaches the carburetor. Turn the engine off. 2. Support the front end of the machine so the engine is level or tilted slightly
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 109
    lubrication guidelines in the Maintenance Section of the service or owner's manual to completely grease and lubricate the entire vehicle battery in a cool, dry place. Storage Area/Covers Set the tire pressure and safely support the ATV with the tires 1-2" off the ground. Be sure the storage area is
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 110
    MAINTENANCE AND LUBRICATION Transporting the ATV Follow these procedures when transporting the vehicle. 1. Turn the engine off. Remove the key to prevent loss during transporting. 2. Place the transmission in gear. 3. Lock the parking brake. R N H 4. Turn the fuel valve off. 5. Be sure the fuel cap
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 111
    ADJUSTMENTS Rear Spring Camber and Caster The camber and caster are non-adjustable. The rear shock absorber spring is adjusted by rotating the adjuster (1) either clockwise or counterclockwise to increase or decrease spring tension. Always adjust both sides equally. NOTE: Accessory springs are
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 112
    , resulting in loss of control and possible serious personal injury or death. Follow the adjustment procedures exactly, or see your Polaris dealer for service. 1. Loosen the four bolts (1). 2. Adjust the handlebar to the desired height. Be sure the handlebars do not contact the gas tank or any
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 113
    ADJUSTMENTS Carburetor/Idle RPM Your Polaris ATV is calibrated at the factory for optimal performance at altitudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F. (4 degrees C.) or higher. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly rich and the
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 114
    Throttle Cable Freeplay ADJUSTMENTS Throttle cable freeplay is adjusted at the handlebar. 1. Slide the boots (1) off the inline cable adjuster sleeve (2). Loosen the adjuster locknut (3). 2. Turn the adjuster until 1/16″ (1.5 mm) to 1/8″ (3.2 mm) freeplay is achieved at the thumb lever. NOTE:
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 115
    POLARIS PRODUCTS Part No. 2870791 2874865 2874866 2873602 2873603 2871653 2872276 2870465 2871654 2872277 2871322 2871423 2871460 2871515 2871551 2871312 2871329 2872073 2872348 2871323 2871534 2872889 2871326 2870652 2870990 2872893 2871956 Description Engine Lubricant Fogging Oil (12 oz. Aerosol)
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 116
    Contact your Polaris dealer for service if you're unable to identify solutions using the following charts. TROUBLESHOOTING Engine Doesn't Turn Over Possible Cause Blown fuse Low battery voltage Loose battery connections Loose solenoid connections Solution Replace fuse Recharge battery to 12.5 VDC
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 117
    TROUBLESHOOTING Engine Backfires Possible Cause Weak spark from spark plugs Incorrect spark plug gap or heat range Old or non-recommended fuel Incorrectly installed spark plug
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 118
    TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Water present in fuel Overuse of choke Fouled or
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 119
    SPECIFICATIONS 2006 Hawkeye 2X4 Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Transmission Oil Front Gearcase Oil Front Rack Rear Rack Tongue Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Turn Radius Ground Clearance Length Width Height Dry Weight Wheel Base Engine Model
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 120
    2006 Hawkeye 2X4 Drive System Type Shift Type Final Drive (ratio) Front Tires Rear Tires SPECIFICATIONS Drive System PVT Side Lever, H/N/R 15.18:1 22 x 7-12 (5 psi) 22 x 10-12 (5 psi) Suspension and Brakes Front Suspension: Mac Strut 7 in. (18 cm) travel Rear Suspension: Progressive Rate 8 in. (20
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 121
    SPECIFICATIONS 2006 Hawkeye 2X4 Jetting Chart ALTITUDE Meters (F t) (Feet) AMBIENT TEMPERATURE 0-1800 (0-6000) 1800-3700 (6000-12000) Below 40° F (Below 5° C) 152.5 147.5 +40°F and above (+5°C and above) 147.5 142.5 Clutching Chart Altitude Meters (Feet) 0-1800 (0-6000) 1800-3700 (6000-12000) Shift
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 122
    2006 Hawkeye 4X4 Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Transmission Oil Front Gearcase Oil Front Rack Rear Rack Tongue Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Turn Radius Ground Clearance Length Width Height Wheel Base Dry Weight Engine Model Number / Type
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 123
    SPECIFICATIONS 2006 Hawkeye 4X4 Drive System Type Shift Type Front Drive (ratio) Final Drive (ratio) Front Tires Rear Tires Drive System PVT Side Lever, H/N/R 3.6:1 15.18:1 22 x 7-12 (5 psi) 22 x 10-12 (5 psi) Suspension and Brakes Front Suspension: Mac Strut 7 in. (18 cm) travel Rear Suspension:
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 124
    2006 Hawkeye 4X4 Jetting Chart ALTITUDE Meters (F t) (Feet) AMBIENT TEMPERATURE 0-1800 (0-6000) 1800-3700 (6000-12000) SPECIFICATIONS Below 40° F (Below 5° C) 152.5 147.5 +40°F and above (+5°C and above) 147.5 142.5 Clutching Chart Altitude Meters (Feet) 0-1800 (0-6000) 1800-3700 (6000-12000)
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 125
    COVERAGE WILL BE ALLOWED UNLESS YOUR ATV IS REGISTERED WITH POLARIS. Initial dealer preparation and set-up of your ATV is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage. 122
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 126
    for purposes other than for which it was manufactured, or for any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this warranty does not cover physical damage to paint or finish, stress cracks, tearing or puncturing
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 127
    THE DEALER IS YOUR RESPONSIBILITY). Polaris suggests that you use your original selling dealer; however, you may use any Polaris Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance they will
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 128
    must be done by an authorized Polaris dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle. Outside the Country where your vehicle
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 129
    where it was purchased, and you have not followed the procedure set out above, your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind. (Vehicles registered to Government officials or military personnel on assignment outside of the country where the vehicle was
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 130
    MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS 127
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 131
    MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS 128
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 132
    MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS 129
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 133
    Cluster ...40-41 J Jetting Chart, 2X4 ...118 Jetting Chart, 4X4 ...121 K K-Turn ...56 L Light Switches ...33 Lights ...87-89 Lubrication Guide ...68 D Drivetrain Break-in ...44 Driving Downhill ...55 Driving in Reverse ...61 Driving on Slippery Surfaces ...52 Driving Over Obstacles ...60 Driving
  • 2006 Polaris Hawkeye 4x4 | Owners Manual - Page 134
    ...111 Throttle Lever ...32 Tires ...81 Toe Alignment ...80 Transmission Oil ...73-74 Transporting the ATV ...107 Trip Meter ...41 Troubleshooting ...113-115 Turning Around on a Hill ...56-57 R Rear Spring ...Recoil Housing ...Recoil Starter ...Reverse Override Switch ...Rider Information Center
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