Craftsman 18180 Operation Manual - Page 7

Check ratchet jaws Fig. 10, Nos. 61

Page 7 highlights

SYMPTOM Trigger cap leaks air Cap leaks air Nose leaks air Tool will not operate Tool operates slowly or loses power Tool skips fasteners or inconsistent operation POSSIBLE CAUSE(S) 1. O-ring damaged 2. O-rings damaged 1. Cap bolts loose 2. Damaged cap gasket 1. Damaged nose gasket 2. Damaged bumper 3, Nose bolts loose 1. Insufficientair supply 2. Damaged or worn head valve O-rings or seal 3. Damaged head valve spring 4. Head valve binding in cap 5. Insufficient lubrication 1. Damaged head valve spring 2. Damaged or worn O-rings 3. Damaged trigger assembly 4. Build-up on ram 5. Cylinder not sealed on bumper properly 6. Insufficient air supply 7. Insufficient lubrication 8. Head valve poorly lubricated 1. Feed piston not lubricated 2. Damaged feed piston O-rings 3, Jaws binding 4. Nail holder improperly adjusted 5. Defective coil nails, welded wires on coil breaking 6. Worn or damaged bumper 7. Build-up on ram or nose 8. Insufficient air supply 9. Damaged or worn piston O-ring 10. Insufficient lubrication 11. Fasteners too short 12. Damaged fasteners 13. Incorrect fastener size 14. Head valve O-rings leak 15. Damaged trigger valve O-rings 16. Bent or damaged ram 17. Dirty magazine 18. Damaged or worn magazine CORRECTIVE ACTION 1. Check and replace damaged O-ring (Fig. 10, No. 32) 2. Check and replace damaged O-rings (Fig. 10, Nos. 21,23, 24, 26, 27, 30 and 32) 1. Tighten bolts (Fig. 10, No. 2) 2. Check and replace damaged gasket (Fig. 10, No. 6) 1. Check and replace damaged nose gasket (Fig.lO, No. 48 2. Check and replace damaged bumper (Fig. 10, No. 20) 3. Tighten bolts (Fig. 10, No, 51) 1. Check air supply 2. Replace damaged or worn seal or O-rings (Fig. 10, Nos. 7, 10, 11 or 12) 3. Replace damaged spring (Fig. 10, No. 8) 4. Clean and lubricate cap and head valve (Fig. 10, Nos. 4 and 9) 5. Place five or six drops of air tool oil into air inlet cap (Fig. 10, No. 33) 1. Check and replace damaged spring (Fig. 10, No. 8) 2. Replace damaged or worn O-rings (Fig. 10, Nos. 10, 11 and 12) 3. Check and replace trigger assembly 4. Clean and lubricate piston/ram assembly (Fig. 10, No. 16) 5. Disassemble cylinder and assemble properly 6. Check air supply 7. Place five or six drops of air tool oil into air inlet cap (Fig. 10, No. 33) 8. Disassemble head valve (Fig. 10, No. 9), clean, lubricate, and assemble properly 1, Lubricate feed piston (Fig. 10, No. 46) with air tool oil 2. Check and replace damaged O-rings (Fig. 10, Nos. 45 and 47) 3, Check ratchet jaws (Fig. 10, Nos. 61 and 70) operation Clean and lubricate jaws Replace worn or damaged jaws 4. Adjust nail holder height properly (refer to Figure 3, page 4) 5. Discard defective nails 6. Check and replace bumper (Fig. 10, No. 20) 7. Clean and lubricate piston/ramassembly (Fig. 10, No. 16) 8. Check air supply 9. Check and replace O-ring (Fig. 10, No. 15) 10. Place five or six drops of air tool oil into air inlet cap (Fig. 10, No. 33) 11. Use Sears recommended fasteners only 12. Discard damaged fasteners and use Sears recommended fasteners only 13. Use Sears recommended fasteners only 14. Check and replace damaged O-rings (Fig. 10, Nos. 10, 11 and 12) t5. Check and replace damaged O-rings (Fig. 10, Nos. 21, 23, 24, 26, 27, 30 and 32) 16. Check and replace damaged piston/ram assembly (Fig. 10, No. 16) 17. Clean magazine and lubricate with air tool oil 18. Check and replace magazine 7

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SYMPTOM
POSSIBLE
CAUSE(S)
CORRECTIVE
ACTION
Trigger cap leaks air
1. O-ring damaged
1. Check
and
replace damaged O-ring (Fig. 10, No. 32)
2.
O-rings damaged
2.
Check
and
replace damaged O-rings
(Fig. 10, Nos. 21,23,
24, 26, 27, 30 and 32)
Cap leaks air
1. Cap bolts loose
1. Tighten bolts (Fig. 10, No. 2)
2.
Damaged
cap
gasket
2.
Check
and
replace
damaged gasket (Fig. 10, No. 6)
Nose leaks air
1.
Damaged nose gasket
1. Check and replace damaged nose gasket (Fig.lO, No. 48
2.
Damaged bumper
2.
Check and replace damaged bumper (Fig. 10, No. 20)
3, Nose bolts loose
3. Tighten bolts (Fig. 10, No, 51)
Tool
will not
operate
Tool operates slowly
or loses power
Tool
skips
fasteners
or
inconsistent
operation
1.
Insufficient
air supply
2.
Damaged or worn head valve
O-rings
or seal
3.
Damaged head valve spring
4.
Head valve binding in cap
5.
Insufficient lubrication
1.
Damaged
head
valve spring
2.
Damaged
or worn O-rings
3.
Damaged trigger
assembly
4. Build-up
on
ram
5. Cylinder
not
sealed
on
bumper
properly
6.
Insufficient air supply
7.
Insufficient lubrication
8. Head
valve
poorly lubricated
1. Feed piston
not lubricated
2.
Damaged feed piston
O-rings
3,
Jaws
binding
4. Nail holder improperly adjusted
5. Defective coil nails, welded wires
on coil breaking
6. Worn or damaged bumper
7. Build-up on ram or nose
8.
Insufficient air supply
9.
Damaged or worn piston O-ring
10.
Insufficient lubrication
11.
Fasteners too short
12.
Damaged fasteners
13.
Incorrect fastener size
14.
Head valve O-rings leak
15.
Damaged trigger valve O-rings
16.
Bent or damaged ram
17.
Dirty magazine
18.
Damaged
or
worn magazine
1. Check
air
supply
2.
Replace
damaged or worn seal or
O-rings
(Fig. 10, Nos. 7, 10, 11 or 12)
3.
Replace
damaged spring (Fig. 10, No. 8)
4. Clean and
lubricate
cap and head valve
(Fig. 10, Nos. 4 and 9)
5.
Place five or six drops of
air
tool oil into air inlet cap
(Fig. 10, No. 33)
1.
Check
and
replace
damaged spring (Fig. 10,
No. 8)
2.
Replace damaged or worn O-rings
(Fig. 10, Nos. 10, 11 and 12)
3. Check and replace trigger assembly
4. Clean and lubricate piston/ram assembly (Fig. 10, No. 16)
5.
Disassemble cylinder and assemble properly
6.
Check air
supply
7.
Place five or six drops of air tool oil into air inlet cap
(Fig. 10, No. 33)
8.
Disassemble
head valve (Fig. 10, No. 9), clean,
lubricate, and assemble properly
1,
2.
3,
Lubricate feed piston (Fig.
10, No.
46)
with air
tool oil
Check and replace damaged O-rings
(Fig. 10, Nos. 45
and
47)
Check ratchet jaws (Fig. 10, Nos. 61
and 70)
operation
Clean and lubricate jaws
Replace worn or damaged jaws
4. Adjust nail holder height
properly
(refer to Figure 3, page 4)
5.
Discard defective
nails
6. Check and replace bumper (Fig. 10, No. 20)
7. Clean
and
lubricate
piston/ram
assembly (Fig. 10,
No.
16)
8. Check
air
supply
9. Check
and
replace O-ring (Fig. 10, No. 15)
10.
Place
five
or six drops of air tool oil into air inlet cap
(Fig. 10, No. 33)
11.
Use Sears recommended
fasteners
only
12.
Discard damaged
fasteners and
use
Sears recommended
fasteners
only
13.
Use Sears recommended
fasteners
only
14.
Check
and
replace damaged O-rings
(Fig. 10, Nos. 10, 11 and 12)
t5.
Check and replace damaged O-rings
(Fig. 10, Nos. 21, 23, 24, 26, 27, 30 and 32)
16.
Check and replace damaged piston/ram
assembly
(Fig. 10, No. 16)
17.
Clean magazine and lubricate with
air
tool oil
18.
Check and replace
magazine
7