E-Z-GO TXT - Gas Owner Manual - Page 28

OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Dangers and Warnings The starter/generator belt tension should be checked after the first 15 - 20 hours and set to 75 - 80 lbs. (34 - 36 kg). NOTICE Fig. 22 Check Belt Tension with Gauge A loose belt can cause audible vibration and squeal. Tighten a new starter/generator belt to 115 - 125 lbs. (5257 kg) tension when a gauge is applied half way between the two pulleys (Ref Fig. 22 on page - 18). 3/8" (1 cm) Maximum Deflection (New Belt) Fig. 24 Adjust Belt Tension lower nut up or down the adjustment bolt until proper belt tension is achieved. Hold the lower nut in place and tighten the upper jam nut against it (Ref Fig. 24 on page 18). Tighten the starter/generator pivot bolt. BATTERY CLEANING 1/2" (1.3 cm) Maximum Deflection (Existing Belt) Fig. 23 Check Belt Tension Manually A new belt may be checked manually. A maximum deflection of 3/8" (10 mm) is acceptable (Ref Fig. 23 on page - 18). Tighten an existing belt to 75 - 80 lbs. (34 36 kg) tension using the same technique and inspect for cracking or wear. A maximum deflection of 1/2" (13 mm) is acceptable Adjusting The Belt Loosen the starter/generator pivot bolt. While holding the lower adjusting nut with a wrench, loosen the upper jam nut with another wrench. Move the To reduce the possibility of damage to vehicle or floor, neutralize acid before rinsing battery. To reduce the possibility of damage to electrical components while cleaning, do not use a pressure washer. Cleaning should take place per the Periodic Service Schedule (Ref. Periodic Service Schedule on page 13). When cleaning the outside of the battery and terminals, first spray with a solution of sodium bicarbonate (baking soda) and water to neutralize any acid deposits before rinsing with clear water. Use of a water hose without first neutralizing any acid, will move acid from the top of the battery to another area of the vehicle or storage facility where it will attack the metal structure or the concrete/asphalt floor. Additionally, a residue will be left on the battery which is conductive and will contribute to the discharge of the battery. Page 18 Owner's Manual and Service Guide