E-Z-GO TXT - Gas Owner Manual - Page 34

Hardware

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OPERATION AND SERVICE INFORMATION Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Dangers and Warnings HARDWARE Periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with the Torque Specifications table (Ref Fig. 33 on page - 24). Use care when tightening fasteners and refer to the Technician's Repair and Service Manual for specific torque values. Generally, three grades of hardware are used in the vehicle. Grade 5 hardware can be identified by the three marks on the hexagonal head and grade 8 hardware is identified by 6 marks on the head. Unmarked hardware is Grade 2 (Ref Fig. 33 on page - 24). BOLT SIZE Grade 2 Grade 5 Grade 8 BOLT SIZE Class 5.8 (Grade 2) 5.8 Class 8.8 (Grade 5) 8.8 Class 10.9 (Grade 8) 10.9 Ref Tsp 1 ALL TORQUE FIGURES ARE IN FT. LBS. (Nm) Unless otherwise noted in text, tighten all hardware in accordance with this chart. This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners. 1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 3/4" 7/8" 1" 4 8 15 24 35 55 75 130 125 190 (5) (11) (20) (33) (47) (75) (102) (176) (169) (258) 6 13 23 35 55 80 110 200 320 480 (8) (18) (31) (47) (75) (108) (149) (271) (434) (651) 6 18 35 55 80 110 170 280 460 680 (8) (24) (47) (75) (108) (149) (230) (380) (624) (922) M4 M5 M6 M8 M10 M12 M14 1 2 4 10 20 35 55 (2) (3) (6) (14) (27) (47) (76.4) 2 4 7 18 35 61 97 (3) (6) (10) (24) (47) (83) (131) 3 6 10 25 49 86 136 (4) (8) (14) (34) (66) (117) (184) Fig. 33 Torque Specifications and Bolt Grades Page 24 Owner's Manual and Service Guide

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OPERATION AND SERVICE INFORMATION
Page 24
Owner’s Manual and Service Guide
Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Dangers and Warnings
HARDWARE
Periodically, the vehicle should be inspected for loose
fasteners. Fasteners should be tightened in accordance
with the Torque Specifications table (Ref Fig. 33 on page
- 24).
Use care when tightening fasteners and refer to the
Technician’s Repair and Service Manual for specific
torque values.
Generally, three grades of hardware are used in the vehi-
cle. Grade 5 hardware can be identified by the three
marks on the hexagonal head and grade 8 hardware is
identified by 6 marks on the head. Unmarked hardware is
Grade 2 (Ref Fig. 33 on page - 24).
Fig. 33
Torque Specifications and Bolt Grades
ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)
BOLT SIZE
Grade 2
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
Unless otherwise noted in text, tighten all hardware in accordance with this chart.
This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when
installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.
4
(5)
8
(11)
15
(20)
24
(33)
35
(47)
55
(75)
75
(102)
130
(176)
125
(169)
190
(258)
Grade 5
Grade 8
6
(8)
13
(18)
23
(31)
35
(47)
55
(75)
80
(108)
110
(149)
200
(271)
320
(434)
480
(651)
6
(8)
18
(24)
35
(47)
55
(75)
80
(108)
110
(149)
170
(230)
280
(380)
460
(624)
680
(922)
BOLT SIZE
Class 5.8
(Grade 2)
M4
M5
M6
M8
M10
M12
M14
1
(2)
2
(3)
4
(6)
10
(14)
20
(27)
35
(47)
55
(76.4)
Class 8.8
(Grade 5)
2
(3)
4
(6)
7
(10)
18
(24)
35
(47)
61
(83)
97
(131)
Class 10.9
(Grade 8)
3
(4)
6
(8)
10
(14)
25
(34)
49
(66)
86
(117)
136
(184)
5.8
8.8
10.9
Ref Tsp 1