Harbor Freight Tools 95275 User Manual - Page 13

Troubleshooting

Page 13 highlights

Troubleshooting Problem Possible Causes Likely Solutions Compressor does not start or restart 1. Tank(s) already pressurized. 1. No problem. Compressor will start when needed. 2. Power cord not plugged in properly. 2. Check that cord is plugged in securely. 3. No power at outlet. 3. Reset circuit breaker, or have outlet serviced by a qualified technician. 4. Thermal overload switch tripped. 4. Turn off Compressor and wait for it to cool down. Press reset button. Resume operation. 5. Building power supply circuit tripped or blown fuse. 5. Reset circuit or replace fuse. Check for low voltage conditions. It may be necessary to disconnect other electrical appliances from the circuit or move the compressor to its own circuit. 6. Cord wire size is too small or cord is too long to properly power compressor. 6. Use larger diameter or shorter extension cord or eliminate extension cord. See Recommended Wire Gauge for Extension Cords in Safety section. 7. Compressor needs service. 7. Have unit inspected by a qualified technician. Compressor not building enough air pressure 1. Air filters need cleaning/replacing. 2. Check Valve needs service. 3. Compressor not large enough for job. 4. Loose fittings. 5. Hose or hose connections too narrow. 6. High altitude reducing air output. 1. Check inlet and outlet filters. Clean and/or replace as needed. 2. Have technician clean or replace, as needed. 3. Check if accessory CFM is met by Compressor. If Compressor cannot supply enough air flow (CFM), you need a larger Compressor. 4. Reduce air pressure, then check all fittings with a soap solution for air leaks and tighten as needed. Do not overtighten. 5. Replace with wider hose and/or hose connections. 6. Higher altitudes require compressors with greater output. Overheating 1. Unusually dusty environment. 2. Cord is too small of a gauge or too long to handle compressor. 3. Unit not on level surface. 1. Move unit to cleaner environment. 2. Increase cord size or use shorter length extension cord, or eliminate extension cord. See Recommended Wire Gauge for Extension Cords in Safety section. 3. Reposition unit on a level surface. Compressor starts and stops excessively 1. Loose fittings. 2. Compressor not large enough for job. 1. Reduce air pressure, then check all fittings with a soap solution for air leaks and tighten as needed. Do not overtighten. 2. Check if accessory CFM is met by Compressor. If Compressor doesn't reach accessory CFM, you need a larger Compressor. Excessive noise Loose fittings. Reduce air pressure, then check all fittings with a soap solution for air leaks and tighten as needed. Do not overtighten. Moisture in discharge air Too much moisture in air. Install inline air filter/dryer, and/or relocate to less humid environment. Safety Valve "pops" Safety valve needs service. Pull on test ring of safety valve. If it still pops, replace. Air leaks from pump or fittings Loose fittings. Reduce air pressure, then check all fittings with a soap solution for air leaks and tighten as needed. Do not overtighten. Air leaks from tank Defective or rusted tank. Have tank replaced by a qualified technician. Drain moisture from tank daily to prevent future corrosion. A Follow all safety precautions whenever diagnosing or servicing the compressor. Disconnect power supply before service. 2 Item 95275 For technical questions, please call 1-888-866-5797. Page 13

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Troubleshooting
Problem
Possible
Causes
Likely
Solutions
Compressor
does
not
start
or
restart
1.
Tank(s)
already
pressurized.
2.
Power
cord
not
plugged
in
properly.
3.
No
power
at
outlet.
4.
Thermal
overload
switch
tripped.
5.
Building
power
supply
circuit
tripped
or
blown
fuse.
6.
Cord
wire
size
is
too
small
or
cord
is
too
long
to
properly
power
compressor.
7.
Compressor
needs
service.
1.
No
problem.
Compressor
will
start
when
needed.
2.
Check
that
cord
is
plugged
in
securely.
3.
Reset
circuit
breaker,
or
have
outlet
serviced
by
a
qualified
technician.
4.
Turn
off
Compressor
and
wait
for
it
to
cool
down.
Press
reset
button.
Resume
operation.
5.
Reset
circuit
or
replace
fuse.
Check
for
low
voltage
conditions.
It
may
be
necessary
to
disconnect
other
electrical
appliances
from
the
circuit
or
move
the
compressor
to
its
own
circuit.
6.
Use
larger
diameter
or
shorter
extension
cord
or
eliminate
extension
cord.
See
Recommended
Wire
Gauge
for
Extension
Cords
in
Safety
section.
7.
Have
unit
inspected
by
a
qualified
technician.
Compressor
not
building
enough
air
pressure
1.
Air
filters
need
cleaning/replacing.
2.
Check
Valve
needs
service.
3.
Compressor
not
large
enough
for
job.
4.
Loose
fittings.
5.
Hose
or
hose
connections
too
narrow.
6.
High
altitude
reducing
air
output.
1.
Check
inlet
and
outlet
filters.
Clean
and/or
replace
as
needed.
2.
Have
technician
clean
or
replace,
as
needed.
3.
Check
if
accessory
CFM
is
met
by
Compressor.
If
Compressor
cannot
supply
enough
air
fl
ow
(CFM),
you
need
a
larger
Compressor.
4.
Reduce
air
pressure,
then
check
all
fittings
with
a
soap
solution
for
air
leaks
and
tighten
as
needed.
Do
not
overtighten.
5.
Replace
with
wider
hose
and/or
hose
connections.
6.
Higher
altitudes
require
compressors
with
greater
output.
Overheating
1.
Unusually
dusty
environment.
2.
Cord
is
too
small
of
a
gauge
or
too
long
to
handle
compressor.
3.
Unit
not
on
level
surface.
1.
Move
unit
to
cleaner
environment.
2.
Increase
cord
size
or
use
shorter
length
extension
cord,
or
eliminate
extension
cord.
See
Recommended
Wire
Gauge
for
Extension
Cords
in
Safety
section.
3.
Reposition
unit
on
a
level
surface.
Compressor
starts
and
stops
excessively
1.
Loose
fittings.
2.
Compressor
not
large
enough
for
job.
1.
Reduce
air
pressure,
then
check
all
fittings
with
a
soap
solution
for
air
leaks
and
tighten
as
needed.
Do
not
overtighten.
2.
Check
if
accessory
CFM
is
met
by
Compressor.
If
Compressor
doesn't
reach
accessory
CFM,
you
need
a
larger
Compressor.
Excessive
noise
Loose
fittings.
Reduce
air
pressure,
then
check
all
fittings
with
a
soap
solution
for
air
leaks
and
tighten
as
needed.
Do
not
overtighten.
Moisture
in
discharge
air
Too
much
moisture
in
air.
Install
inline
air
filter/dryer,
and/or
relocate
to
less
humid
environment.
Safety
Valve
"pops"
Safety
valve
needs
service.
Pull
on
test
ring
of
safety
valve.
If
it
still
pops,
replace.
Air
leaks
from
pump
or
fittings
Loose
fittings.
Reduce
air
pressure,
then
check
all
fittings
with
a
soap
solution
for
air
leaks
and
tighten
as
needed.
Do
not
overtighten.
Air
leaks
from
tank
Defective
or
rusted
tank.
Have
tank
replaced
by
a
qualified
technician.
Drain
moisture
from
tank
daily
to
prevent
future
corrosion.
A
Follow
all
safety
precautions
whenever
diagnosing
or
servicing
the
compressor.
Disconnect
power
supply
before
service.
2
Item
95275
For
technical
questions,
please
call
1-888-866-5797.
Page
13