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HP Indigo 7000 Users Guide - Page 75

Overview, Control the substrate transport system through the press software.

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Overview This chapter describes substrate specifications, and management of each of the substrate transport subsystems. NOTE: Use only allowable substrates and substrate sizes as described below. The basic processes in substrate handling are as follows: ● Load substrates into the feeder. ● Update the substrate definitions in the press software after you load a new substrate. ● Unload the substrate from the stacker. ● Control the substrate transport system through the press software. 66 Chapter 7 Substrate handling system ENWW

Section	Page
About this user guide	10
Overview	11
Conventions used in this guide	13
Product overview	14
HP Indigo press	15
HP Indigo 7000 Digital Press	15
Press serial number	16
General press specifications	17
Printing rate	17
Safety	18
Overview	19
Warning signs and labels	20
Warning labels on the press	20
Warning signs	21
Placement of warning labels	22
Safety devices	23
Material safety data sheets (MSDS)	23
Fire extinguishing equipment	23
Eye wash stations	23
Noise levels	23
Heat insulating tools	23
Electrical safety	23
Emergency power shutdown	25
Door interlocks and warning indicators	28
Door interlocks	28
Attention lights	30
Maintenance safety and emergency procedures	32
Standby status	32
Inching button	32
Inch-safe method	32
Press lockout procedure	33
Combustible and flammable liquids and fumes	34
Isopropyl alcohol (IPA)	34
Handling and storing imaging oil, inks, and IPA	34
Disposing of consumables and cleaning materials	34
Waste bottles	35
Additional information	36
Operating the press	38
Turning the press on	39
Using the press	40
Using the control panel	41
Using the software	41
The control panel	41
Small press schematic	41
Using the Press Schematic	42
Print job panel	42
Main toolbar	43
Print controls	43
Press state indicator	44
Error and warning indicators	45
Print buttons	45
Mode buttons	45
Working area	46
Navigating in the working area	46
Virtual keyboards	46
Turning the press off	47
Job handling	48
Managing jobs	49
Print Queue	49
Printing jobs	50
Stage 1: Loading jobs	50
Stage 2: Proofing	50
Stage 3: Printing the full run	51
Job maintenance	52
Job disposition and retrieval	52
Editing job properties	52
Image placement	54
Editing job look-up tables (LUTs)	55
Screening	57
Inks “double-hit” printing	58
Linework and resolution	60
Color management	62
Calibrating the press colors	63
Color Calibration procedures	64
Defining substrate-related color parameters	66
Optical density of substrates	66
Selecting a workflow for full color calibration and substrate-related parameters	68
Very high accuracy workflow	68
High accuracy workflow	68
Normal accuracy workflow	68
Viewing last color calibration generation	69
Determining substrate type	69
Substrate handling system	74
Overview	75
Substrate specifications	76
Grain direction	76
Sheet trimming	77
Sheet size	77
Loading substrate into the feeder	78
Monitoring status of substrates in drawers	79
Defining substrate type	80
Operating and unloading the stacker	82
Unloading a substrate stack	83
Defining stacker options	85
Adjusting stacker options	85
Clearing substrate jams	87
Removing a substrate jam at the external heating housing	88
Maintaining the substrate transport system	93
Cleaning the substrate path	93
Operator routines	96
Maintenance routines	97
Using the maintenance routine checklists	97
Configuration file backup	97
Practical tips for performing maintenance routines	98
Protecting substrate	98
IPA contamination	98
Water contamination	99
PIP protection	99
Lubricating the mechanical system	100
Replacing the lubrication can	100
Ink system	102
Overview	103
Replacing ink cans	104
Rebuilding the ink in a tank	105
Draining ink tanks	107
Cleaning the ink pumps	108
Binary ink developer (BID)	112
Overview	113
Replacing the BID	115
Removing a BID	115
Installing a new BID	116
Returning a BID	118
Adjusting the BID engage and disengage angle	119
Blanket	126
Overview	127
Replacing the blanket	128
Removing the old blanket	128
Installing a new blanket	130
Cleaning the blanket	131
Using the Print Cleaner wizard	131
Manually cleaning the blanket	131
Recovering the blanket surface	131
Using the automatic blanket cleaner page	132
First transfer calibration	134
Calibrating the pressure	134
Cleaning the ITM area	137
PIP	138
Overview	139
Replacing the PIP Foil	140
Removing the old PIP foil	140
Installing a new PIP foil	140
Replacing the PIP underlayer	142
Removing the old PIP underlayer	142
Cleaning the PIP drum	142
Installing the new PIP underlayer	143
Impression drum	148
Overview	149
Replacing the impression paper	150
Cleaning the grippers	152
Imaging oil	154
Overview	155
Refilling the imaging oil tank	156
Adding recycling agent	157
Replacing the imaging oil filters	159
Cleaning the imaging oil cleanness sensor	161
Utility cabinet	164
Overview	165
Draining water and process oily waste	166
Draining the oil-water separator	168
Cleaning station	170
Overview	171
Cleaning the cleaning station blade	172
Rotating and replacing the cleaning station blade	174
Removing the cleaning station	174
Installing the cleaning station	175
Replacing the sponge roller	176
Charge Roller Assembly	180
Overview	181
Charge roller maintenance procedures	182
Removing and replacing the charge roller	182
Replacing the charge roller	182
Replacing the carbon brushes	183
Cleaning the charge roller	184
Pre-transfer erase (PTE)	186
Overview	187
Cleaning the PTE	188
Exit Roller	190
Overview	191
Cleaning the exit roller	192
Pre-heater	194
Overview	195
Removing the pre-heater housing	196
Chiller Operation and Maintenance	198
Overview	199
Chiller type	199
Warnings	200
Operating conditions	201
Control panel	202
Components of the control panel	202
Control thermostat	203
Maintenance	205
Weekly	205
Monthly	205
Yearly	205
Supplies and jigs	206
Imaging supplies	207
User maintenance supplies	208
User tools and jigs	209
General supplies	210
Accessories	210
Substrate treatment	210
Service and support	212
Glossary	214