Lexmark Optra T Service Manual
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- Lexmark Optra T | Service Manual - Page 1
Lexmark OptraTM T 4069-XXX • Table of Contents • Start Diagnostics • Safety and Notices • Trademarks • Index • Manuals Menu Lexmark and Optra are trademarks of Lexmark International, Inc., registered in the United States and/or other countries. - Lexmark Optra T | Service Manual - Page 2
4069-XXX Edition: March 2001 The following paragraph does not apply to any country where such provisions are inconsistent with local law: LEXMARK inaccuracies or typographical errors. Changes are periodically point of purchase. Lexmark and Optra are trademarks of Lexmark International, Inc., - Lexmark Optra T | Service Manual - Page 3
Codes 2-2 User Status Messages 2-12 User Error Messages 2-16 Power-On Self Test (POST 2-24 Symptom Tables 2-25 Service Checks 2-28 Charge Roll Service Check 2-29 Cover Open Switch/Cable Service Check 2-31 Dead Machine Service Check 2-32 Duplex Option Service Check 2-35 Envelope Feeder - Lexmark Optra T | Service Manual - Page 4
4069-XXX Printhead Service Check 2-91 Print Quality Service Check 2-92 Smart Cartridge Service Check 2-105 Serial Port Service Check 2-106 Toner Sensor Service Check 2-106 Transfer Roll Service Check 2-107 Diagnostic Aids 3-1 Diagnostic Mode 3-1 Device Tests 3-2 Quick Disk Test 3-2 Disk - Lexmark Optra T | Service Manual - Page 5
3-23 Print Quality Test Pages 3-24 Print Test with RIP (Controller Board) Removed 3-25 Printing Menu Settings Page 3-26 Autocompensator Operation 3-26 Autoconnect System, Paper Tray Options, Envelope Feeder and Output Expander Operations 3-27 Fuser Operation 3-29 Paper Feed Jams 3-30 Repair - Lexmark Optra T | Service Manual - Page 6
Cartridge Contacts 4-58 Toner Engine Board 5-4 Fuser Board 5-11 Interconnect Board 5-12 Envelope Option Board 5-15 Duplex Option Board 5-17 Autoconnect - Top 5-19 Output Expander Control Board 5-20 High-Capacity Output Stacker Board 5-22 Preventive Maintenance 6-1 Safety Inspection Guide - Lexmark Optra T | Service Manual - Page 7
28 Assembly 12: Hot Roll Fuser 7-30 Assembly 13: Transfer 7-34 Assembly 14: Charging 7-36 Assembly 15: Electronics 7-38 Assembly 16: 250 Sheet Tray 7-52 Assembly 17: 500 Sheet Tray 7-58 Assembly 18: Duplex 7-62 Assembly 19: Output Expander 7-68 Assembly 20: Envelope Feeder 7-72 Assembly 21 - Lexmark Optra T | Service Manual - Page 8
4069-XXX viii Service Manual - Lexmark Optra T | Service Manual - Page 9
4069-XXX Notices and Safety Information Laser Notices The following laser notice labels may be affixed to this printer as shown: Laser Advisory Label Notices and Safety Information ix - Lexmark Optra T | Service Manual - Page 10
4069-XXX Class 1 Laser Statement Label x Service Manual - Lexmark Optra T | Service Manual - Page 11
4069-XXX Laser Notice The printer is certified in the U.S. to conform to the requirements of DHHS 21 laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance, or prescribed service condition. Laser Der - Lexmark Optra T | Service Manual - Page 12
4069-XXX Les produits laser de Classe I sont considérés comme des produits non dangereux. Cette imprimante est équipée d'un laser de Classe IIIb (3b impresora están diseñados de forma que ninguna persona pueda verse afectada por ningún tipo de radiación láser superior al nivel de xii Service Manual - Lexmark Optra T | Service Manual - Page 13
4069-XXX la Clase I durante su uso normal, el mantenimiento realizado por el usuario o J, voor andere landen in IEC 60825. Laserprodukten van klasse I worden niet als ongevaarlijk aangemerkt. De printer is voorzien van een laser van klasse IIIb (3b), dat wil zeggen een gallium arsenide-laser van - Lexmark Optra T | Service Manual - Page 14
4069-XXX Lasermeddelelse Printeren er godkendt som et Klasse I-laserprodukt, i overenstemmelse med kravene i IEC 60825. Klasse CFR, underparagraf J för laserprodukter av Klass I (1). I andra länder uppfyller skrivaren kraven för laserprodukter av Klass I enligt kraven i IEC 60825. xiv Service Manual - Lexmark Optra T | Service Manual - Page 15
4069-XXX Laserprodukter i Klass I anses ej hälsovådliga. Skrivaren har en inbyggd laser ver Klass I-nivå vid normal användning, underhåll som utförs av användaren eller annan föreskriven serviceåtgärd. Laser-melding Skriveren er godkjent i USA etter kravene i DHHS 21 CFR, underkapittel J, for klasse - Lexmark Optra T | Service Manual - Page 16
4069-XXX Japanese Laser Notice Chinese Laser Notice xvi Service Manual - Lexmark Optra T | Service Manual - Page 17
meet strict global safety standards with the use of specific Lexmark components. The safety features of some parts may not always be obvious. Lexmark is not responsible for the use of other replacement parts. • The maintenance information for this product has been prepared for use by a professional - Lexmark Optra T | Service Manual - Page 18
4069-XXX sécurité de certains éléments ne sont pas toujours évidentes. Lexmark ne peut être tenu responsable de l'utilisation d'autres pièces de rechange. • Les consignes d'entretien et de réparation de ce produit s'adressent uniquement à un personnel de maintenance zuständige xviii Service Manual - Lexmark Optra T | Service Manual - Page 19
4069-XXX Fachpersonal sollte entsprechende Vorsichtsmaßnahmen treffen. Pautas de Seguridad • Este producto se ha diseñado, verificado y aprobado para cumplir los más estrictos estándares de seguridad global usando los componentes específicos de Lexmark. Puede que las características de seguridad de - Lexmark Optra T | Service Manual - Page 20
4069-XXX Informació de Seguretat • Aquest producte està dissenyat, comprovat i aprovat per tal d'acomplir les estrictes normes de seguretat globals amb la utililització de components específics de Lexmark. Les característiques de seguretat d'algunes peces pot ser que no sempre siguin òbvies. Lexmark - Lexmark Optra T | Service Manual - Page 21
4069-XXX Chinese Safety Information Korean Safety Information Ozone Information This product does not produce measurable amounts of ozone gas. Notices and Safety Information xxi - Lexmark Optra T | Service Manual - Page 22
of the printer, options, and the maintenance approach used to repair it. General environmental and safety instructions as well as special tools and test equipment are listed in this chapter. • "Diagnostic Information" contains a service error code table, user status message table, user error message - Lexmark Optra T | Service Manual - Page 23
Optra T laser printer is available in the following models. Model Name Optra T 610 Optra T 610n Optra T 612 Optra T 612n Optra T 614 Optra T 614 Optra T 614n Optra T 614nl Optra T 614n Optra T 616 Optra T 616n Optra T 23v Optra T 23e Type 4069-010 4069-01n 4069-212 4069-21n 4069-414 4069-41b 4069 - Lexmark Optra T | Service Manual - Page 24
4069-XXX Look at the printer serial label to identify the printer you are working on. There are two service levels of Optra T printers. Some printers are at a service level B as indicated by the B on the label. 1-2 Service Manual - Lexmark Optra T | Service Manual - Page 25
4069-XXX Options The following options are available. Some options are not Port Marknet Print Servers 250 and 500-sheet paper trays of A5, letter, and legal size. 250 Sheet Special Media Tray Assembly 500 Sheet Special Media Tray 2000 Sheet High Capacity Feeder Envelope feeder Duplex option - Lexmark Optra T | Service Manual - Page 26
4069-XXX Maintenance Approach The diagnostic information in this manual leads you to the correct field replaceable unit (FRU) or part. Use the service error codes, user status messages, user error messages, service checks, and diagnostic aids to determine the printer problem and repair the failure. - Lexmark Optra T | Service Manual - Page 27
4069-XXX Acronyms CSU DIMM DRAM EDO EP EPROM ESD FRU GB HVPS LASER LCD LED LVPS MROM NVRAM Read Only Memory Single In-Line Memory Module Synchronous Dual Random Access Memory Static Random Access Memory Used Parts Return Volts alternating current Volts direct current General Information 1-5 - Lexmark Optra T | Service Manual - Page 28
4069-XXX 1-6 Service Manual - Lexmark Optra T | Service Manual - Page 29
determine the corrective action necessary to repair a malfunctioning printer. Service error codes are indicated by a three-digit error code. If a service error code is displayed, go to the "Service Error Codes" on page 2-2. User status messages provide the user with information on the current status - Lexmark Optra T | Service Manual - Page 30
4069-XXX Service Error Codes Service Error Codes are generally non-recoverable except in an intermittent condition when you can POR the printer to temporarily recover from the error condition. Error Code Action 900 RIP Software Contact the next support level or call Lexmark. 901 Engine Flash - Lexmark Optra T | Service Manual - Page 31
4069-XXX Error Code Action 914 DC pick motor: No encoder feedback Check the integrated paper tray (tray 1) for correct paper loading. Reload the paper and POR the printer. If the error continues, go to the "Input Tray(s) Option Service Check" on page 2-51. 917 Transfer Roll Indicates a problem - Lexmark Optra T | Service Manual - Page 32
is not operating properly or the print cartridge is defective. Go to the "Toner Sensor Service Check" on page 2-106. 930 Printhead Error The wrong printhead is installed. Replace with the correct printhead. 931-935 Printhead Error These errors represent a problem with the printhead. Go to the - Lexmark Optra T | Service Manual - Page 33
and secure ground. If no problem is found, replace the FRUs in the following order: controller board engine board interconnect board Note: The controller software also can cause a 939 error code. Contact your next level for software support. 940 Service LV Power Supply The low voltage - Lexmark Optra T | Service Manual - Page 34
is not valid for the level of engine code existing in the printer. Setting the configuration ID correctly should fix this error. The ID can be set via the NPA data stream or operator panel. Note: This error is not generated at POR to allow the servicer a method of resetting the configuration ID - Lexmark Optra T | Service Manual - Page 35
detected by the specified device. Invalid command received by the specified device. Invalid command parameter received by the specified device. Note: Service Errors 980 thru 984 can be one of the following: engine board, duplex, tray x (1,2,3,4 or 5), envelope feeder or output bin x (1,2 or - Lexmark Optra T | Service Manual - Page 36
4069-XXX Sub Error Codes For 9XX and 2XX Error Codes The sub error codes are helpful troubleshooting a paper path problem, especially paper jams in the base printer, envelope feeder and duplex unit. When a 9XX or 2XX error displays: Press and hold return and press select to enter for sub error codes - Lexmark Optra T | Service Manual - Page 37
4069 jam is detected by a smart option and an error message displays. Paper Tray 5 pass thru sensor is printer. The paper activated the input sensor too soon. The paper activated the input sensor too soon. The envelope feeder pass thru sensor is activated and never deactivated. The envelope feeder - Lexmark Optra T | Service Manual - Page 38
was no envelope feeder error reported. Printer failed POST - Homing of Envelope feeder Printer failed POST - Halted Envelope Feeder The envelope feeder failed to feed, envelope jam. The D.C. motor failed to reach operating speed. The motor stalled. The motor failed to stop. 2-10 Service Manual - Lexmark Optra T | Service Manual - Page 39
0E 13 15 18 3D Explanation No duplex error. No problem was reported to the engine by the duplex system card. The leading edge of the sheet of paper never arrived at the input sensor. The duplex option system board never received media notification from the printer. The trailing edge of the sheet of - Lexmark Optra T | Service Manual - Page 40
data is processed, but the printer processes all paper currently in the printer paper path. Press Go to return to Ready. The printer is flushing corrupted print data and the current print job is being discarded. No button actions are possible while this message is displayed. 2-12 Service Manual - Lexmark Optra T | Service Manual - Page 41
4069-XXX User Status Message Printing Menu Settings Printing Directory List Status Action The printer is processing or printing a list of current settings menus because Print Menu Settings is selected from the menu. Press Stop to take the printer out of Ready. The Not Ready message is displayed - Lexmark Optra T | Service Manual - Page 42
printer is restoring factory defaults. No button actions are possible while this message is displayed. The printer is running the normal series of Select to reset the printer. The printer is deleting any print jobs in process and restoring all settings to user defaults. No button Service Manual - Lexmark Optra T | Service Manual - Page 43
4069-XXX User Status Message Programming Disk (Do Not Power Off) Menus Disabled Program Flash message is displayed. The printer menus have been disabled. This occurs when Menu> or - Lexmark Optra T | Service Manual - Page 44
4069-XXX User Error Messages User Error Message Explanation 200 Paper Jam Remove Cartridge Paper is jammed at the printer Input Sensor. Open the printer's upper front door and remove the print cartridge to access the paper jam area. 201 Paper Jam Remove Cartridge Paper is jammed between the - Lexmark Optra T | Service Manual - Page 45
4069-XXX User Error Message Explanation 31 Defective Print Cartridge Error code 31 is displayed when the top front cover is closed and a defective print cartridge is detected. It may take the printer 10-20 seconds to determine if the print cartridge is defective. Depending on the setting of the - Lexmark Optra T | Service Manual - Page 46
4069-XXX User Error Message Explanation 37 Insufficient Collation Memory This message is displayed when the printer memory used to store pages is too full to collate the print job. 38 Memory Full This message is displayed when the printer memory used to store pages is full. 39 Complex Page - Lexmark Optra T | Service Manual - Page 47
. It is necessary to replace the fuser assembly, transfer roller, and charge roll at this interval to maintain the print quality and reliability of the printer. The parts are available as a maintenance kit. For more information, go to "Scheduled Maintenance" on page 6-2. Diagnostic Information 2-19 - Lexmark Optra T | Service Manual - Page 48
4069-XXX User Error Message 81 Engine Code CRC Failure 88 Toner Low Explanation This error displays when the microcode to be programmed in the engine flash code module has failed a CRC check. Press Go to clear the message. The microcode data is discarded and must be re-transmitted from the host - Lexmark Optra T | Service Manual - Page 49
4069-XXX User Message Tray X Empty Tray X Low Explanation If any of the input trays are appropriate status, if any, displays. Note: The printer cannot detect when the envelope feeder or multipurpose feeder are low. User Line 2 Link Messages If the printer is locked on a particular link, the link - Lexmark Optra T | Service Manual - Page 50
. User Status Message Check Output Bin X Connection Check Env Feeder Connection Check Tray X Connection Check Duplex Connection Explanation Check Output Bin X (X=1,2,or 3). Check Envelope Feeder Option Connection. Check Tray X (X=1,2,3,4 or 5). Check Duplex Option Connection. 2-22 Service Manual - Lexmark Optra T | Service Manual - Page 51
on. If the error occurs again, turn the printer off, remove the option and call for service. User Status Message Explanation Turn Printer OFF to Enable Option This message displays when a printer option, Input Tray, Output Bin or Envelope Feeder, has been attached while the printer is powered On - Lexmark Optra T | Service Manual - Page 52
assembly drives the developer shaft in the toner cartridge. 12. The exit rollers turn. 13. The operator panel LED starts blinking. 14. Models 414 and 616 only - The auxiliary fan turns on and continues to run until the printer is powered off. 15. "Ready" appears on the display. 2-24 Service Manual - Lexmark Optra T | Service Manual - Page 53
. Paperfeed problems - Base printer or Integrated 250 Paper Tray Paper jams at exit of Redrive Assembly - No Duplex Option installed. Paper jams at exit of Redrive Assembly - Duplex Option installed Fuser Solenoid fails to operate. Print quality - Black page Print quality - Blank page Print quality - Lexmark Optra T | Service Manual - Page 54
- Toner on backside of printed page Print quality - Vertical black bands on edge of copy Unable to clear a "32-Unsupported Print Cartridge" User Error Message Action Go to "Print Quality - Background" on page 2-97. Go to "Print Quality - Residual Image" on page 2-102. Go to the "Paper Feed Service - Lexmark Optra T | Service Manual - Page 55
Check" on page 2-35. Symptom Table - Envelope Feeder Option Symptom Envelopes do not feed from the envelope feeder. Envelopes do not feed properly into base printer. Action Go to the "Envelope Feeder Option Service Check" on page 2-38. Go to the "Envelope Feeder Option Service Check" on page 2-38 - Lexmark Optra T | Service Manual - Page 56
entries that help to isolate a problem to a particular area of the printer or option. • Paperfeed Problems with error message: Use the "Sub Error Codes For 9XX and 2XX Error Codes" on page 2-8 to help diagnose the problem. • Print Quality Problems: Go to "Print Quality Test Pages" on page 3-24 - Lexmark Optra T | Service Manual - Page 57
4069-XXX Charge Roll Service Check Service Tip: Close and evenly spaced repetitive marks 47.19 mm (1.86 inch) apart or spots on the page can be caused by a damaged or contaminated charge roll. Service the roll from the printer. Leave the paper wrapped for correct installation, toner buildup, marks, - Lexmark Optra T | Service Manual - Page 58
4069-XXX FRU 3 Right Side Charge Roll Link Right Charge Roll Bushing Action Check the right side charge roll link assembly for correct assembly roll bushing is installed and operating correctly. Note: The screw that attaches the charge roll lead to the contact must be secure. 2-30 Service Manual - Lexmark Optra T | Service Manual - Page 59
4069-XXX Cover Open Switch/Cable Service Check FRU 1 Toner Cartridge 2 Cover Open Switch/Cable Assembly Action Check the toner cartridge to make sure it is correctly installed and that the right and left cartridge tracks are not loose or broken. Check to make sure the cover open switch activation - Lexmark Optra T | Service Manual - Page 60
correctly, go to "High Capacity Feeder Input Tray Service Check" on page 2-55. If the base printer continues to not operate correctly, remove any other attached paper handling options. Observe all necessary ESD precautions when removing and handling the controller board, engine board or any of the - Lexmark Optra T | Service Manual - Page 61
board test point 5 +5 V dc at the engine board Test Point 6 LVPS Fuse F1 7 LVPS Fuse F1 - Continues to blow after LVPS installed in the printer. 8 LVPS Action Check for +5 V dc on any of the option connectors. The easiest to access is the envelope feeder connector located behind the lower front - Lexmark Optra T | Service Manual - Page 62
, replace the FRUs in the following order: engine board interconnect board If correct, turn the printer off and reconnect one cable at a time until you find the defective assembly. Service Tip: A short or low resistance load that is attached to the engine board can cause the LVPS to overcurrent and - Lexmark Optra T | Service Manual - Page 63
4069-XXX Duplex Option Service Check The printer does not recognize the Duplex Option is attached. The printer does not recognize stepper motor for a short between the motor case and pins J3-1 through J3-4. If no problem is found, check the D.C. servo motor pins J1-1 and J1-2 to the motor housing - Lexmark Optra T | Service Manual - Page 64
4069 servo motor sensor cable connector for pin damage. If no problem is found, replace the FRUs in the following order: the system board for correct installation. If no problem is found, replace the FRUs in the following order no problem is found, replace the FRUs in the following order: - Lexmark Optra T | Service Manual - Page 65
4069-XXX 230 Paper Jam - Check Duplex message displays. The page is not duplexed and only exits half way out of the redrive. FRU 1 Duplex Stepper - Lexmark Optra T | Service Manual - Page 66
message displays, check the "Sub Error Codes For 9XX and 2XX Error Codes" on page 2-8. Printer does not recognize the envelope feeder as an attached input option. FRU 1 Envelope Feeder 2 Front Autoconnect on Printer Action Check to make sure the envelope feeder is correctly installed and mated to - Lexmark Optra T | Service Manual - Page 67
4069-XXX FRU 3 Autoconnect on the Envelope Option Action Check the connector for any signs of damage to the connector or contacts. If you find damage, replace the damaged cable/connector assembly. Disconnect the autoconnect cable at J1 on the envelope system board and measure the following voltages - Lexmark Optra T | Service Manual - Page 68
, replace the envelope system board. If correct, check the voltage at J3-2. The voltage changes from 0 to +5 V dc when the flag is moved in and out of the sensor. If incorrect, replace the sensor assembly. If this does not fix the problem, replace the envelope system board. 2-40 Service Manual - Lexmark Optra T | Service Manual - Page 69
are placed in the hopper. Service Tip: The kick rolls rotate during the attempted feed cycles. FRU 1 Envelope Out Hopper Sensor Flag 2 Envelope Out Hopper Input Sensor Action Check the envelope out sensor flag for damage, correct installation and operation. If incorrect, repair or replace the flag - Lexmark Optra T | Service Manual - Page 70
4069-XXX 990 Service Error, Envelopes fail to feed from the hopper. FRU 1 D.C. Feed Motor Assembly 2 Envelope Feeder System Board Action Check the motor and motor cable for any signs of loose wires or poor connections. Check to make sure the motor cable is connected to the envelope system board. - Lexmark Optra T | Service Manual - Page 71
4069-XXX 260 Paper Jam displays, unable to clear and envelopes fail to feed from the hopper. Kick rolls ARE rotating. Check the deflector gap adjustment before continuing this service check. FRU 1 Deflector Gap Adjustment 2 Weight Assembly 3 Envelope Edge Guide Action Check the deflector gap - Lexmark Optra T | Service Manual - Page 72
paper path of the feeder and an envelope also stopped in the base printer paper path. FRU 1 Latch Lever Action Check to make sure the tip of the latch lever is centered in the opening in the floor of the paper path. The latch lever may not be detented on the latch. 2-44 Service Manual - Lexmark Optra T | Service Manual - Page 73
4069-XXX Erase Lamp Service Check (010/212/414/616) Error code 928 may be displayed when the printer detects that the erase lamp assembly, cable or engine board is defective. Note: If the erase lamp assembly is defective, both the erase lamp and lens are replaced as a kit. Models 41b/41e/41l - Lexmark Optra T | Service Manual - Page 74
dc. Main Fan Service Check Check the cable connections at J1 on the engine board and at the main fan assembly. The main fan runs continuously when the printer is powered on unless the printer is in the Power Saver mode. FRU 1 Main Fan 2 Main Fan to Engine Board Cable Action Manually spin the fan - Lexmark Optra T | Service Manual - Page 75
fan running) +12 V dc to +15 V dc (printer not running - fan running about half speed). If incorrect, replace the engine board. If this does not fix the problem, replace the main fan. Fuser Service Check Hot Roll Fuser Cold Fuser Service Check Error codes 920, 921, and 922 may display for a cold - Lexmark Optra T | Service Manual - Page 76
Lamp/925 Service Error) 2 Fuser Lamp 3 LVPS LVPS to Fuser Auto Docking Connector Fuser AC Cable 4 Fuser Top Cover Assembly (Thermal Fuse/Thermistor Assembly) Action Install the correct voltage and wattage lamp or fuser assembly. Remove the controller board. Run the Diagnostic Print Test and - Lexmark Optra T | Service Manual - Page 77
4069-XXX Hot Fuser Service Check Error codes 923 and 924 may display for a hot fuser failure. CAUTION: The fuser may be hot, use caution before removing or servicing. FRU 1 Fuser Cover Assembly (Assembly includes Thermistor and Thermal Fuses.) 2 Engine Board 3 Fuser Hot Roll Backup Roll Bearings - Lexmark Optra T | Service Manual - Page 78
4069-XXX Fuser Solenoid Service Check Service Tip: Try changing the envelope enhance level setting. A different setting may correct the problem. Note: Check the fuser envelope conditioner solenoid adjustment as described in the adjustment section "Fuser Solenoid Adjustment" on page 4-3. FRU Action - Lexmark Optra T | Service Manual - Page 79
flag is manually moved in and out of the sensor. Service Tip: Run a Diagnostic Print Test in the continuous mode with the controller board removed. A defective input sensor or circuit causes the first copy to exit only partially through the fuser assembly. FRU 1 Input Sensor Flag 2 Engine Board - Lexmark Optra T | Service Manual - Page 80
4069-XXX FRU 1 Tray X option System Board or Compensator Assembly or Autoconnect Cable Action Check the autoconect cables and connectors for the cables, connectors and connections are good, replace the FRUs in the following order: autocompensator assembly option system board 2-52 Service Manual - Lexmark Optra T | Service Manual - Page 81
4069-XXX 24X Paper Jam message displays, Paper jammed over the Pass Thru Sensor. (The printer displays the value of X for the paper tray where the error occurs. Example: 241 is a Paper Jam operation of the paper aligning assembly. Repair or replace parts as necessary. Diagnostic Information 2-53 - Lexmark Optra T | Service Manual - Page 82
4069-XXX Tray X Low message displays when Tray X at connector J5 on the system board. If no problem is found, replace the paper low sensor assembly. If this does not correct the problem, replace the option system board. Tray X Empty message is mounted on the system board). 2-54 Service Manual - Lexmark Optra T | Service Manual - Page 83
sign of glazing, toner or other buildup. Clean or replace as necessary. High Capacity Feeder Input Tray Service Check Note: Voltage measurements in the high capacity feeder input tray service checks must be made with the high capacity feeder attached to the base printer to obtain accurate results - Lexmark Optra T | Service Manual - Page 84
and output receptacles and wiring harness in the HCIT. Repair or replace the receptacles or AC wiring harness as required. NOTE: Make sure the ground wire is installed correctly from the AC wiring harness to the frame of the HCIT and the nut and lockwasher are tightened down. 2-56 Service Manual - Lexmark Optra T | Service Manual - Page 85
the frame assembly or damaged. Be sure the high capacity feeder input tray autoconnect is properly connected to the high capacity feeder tray option board assembly. Check the option or base printer autoconnect for signs of damage. Repair the high capacity option autoconnect as necessary. Check the - Lexmark Optra T | Service Manual - Page 86
continues to be incorrect, replace the high capacity feeder option system board. If the voltage measures correctly, check the cable. If the cable is damaged, replace as necessary. If no problem is found with the cable, replace the high capacity feeder option control board. 2-58 Service Manual - Lexmark Optra T | Service Manual - Page 87
4069-XXX 24X Paper Jam message displays, Paper jammed over the Pass Thru Sensor. (X=The printer displays the value of X for the paper tray where the error occurs. Example: 242 is a Paper Jam operation of the paper aligning assembly. Repair or replace parts as necessary. Diagnostic Information 2-59 - Lexmark Optra T | Service Manual - Page 88
4069-XXX Tray X Paper Low Message displays when Tray X is full or has adequate Paper in the tray. FRU 1 Paper Low Switch Paper Low Switch Cable High Capacity Feeder the high capacity feeder system board. (The paper out sensor is mounted on the high capacity feeder system board). 2-60 Service Manual - Lexmark Optra T | Service Manual - Page 89
4069-XXX The elevator tray fails to stop at the correct position and continues to drive into the bottom frame. FRU 1 Lower Limit Switch Lower Limit Switch Cable 2 High Capacity Feeder tray moves to the upper position. Service Tip: Open the high capacity feeder option front door and check the black - Lexmark Optra T | Service Manual - Page 90
4069-XXX Paper from the high capacity feeder input tray does not reach the pass thru sensor. Service Tip: Check to be sure the paper in tray is within specifications. FRU 1 Autocompensator Assembly 2 Wear Strips Action Check the autocompensator pick arm rollers for sign of glazing, toner or other - Lexmark Optra T | Service Manual - Page 91
4069-XXX The elevator tray does not move up or down. The printer recognizes that the option is installed. FRU 1 DC Drive Motor High Capacity Feeder each pin and the motor housing. If a problem is found, replace the motor assembly. If no problem is found, measure the resistance between the following - Lexmark Optra T | Service Manual - Page 92
4069-XXX The elevator moves in one direction only. FRU 1 DC Drive Motor Assembly High Capacity Feeder System Board Action Check the voltages at J1 on the high capacity system board. The 7.5 and 10.5 ohms. If incorrect replace the motor. If correct, replace the system board. 2-64 Service Manual - Lexmark Optra T | Service Manual - Page 93
4069-XXX Paper size switch not selecting paper size that is selected. FRU 1 Paper Size Switch High Capacity Feeder Option Control Board Action . If the switch assembly is operating correctly, replace the high capacity feeder option control board. 24X Paper Jam Check Tray X Message displays when - Lexmark Optra T | Service Manual - Page 94
4069-XXX Tray X Empty message displays. Tray does not respond to loading paper. No response from the front door switch. FRU 1 High Capacity Feeder high capacity feeder option control capacity feeder input tray is Capacity Feeder Option , replace the high capacity feeder option control board. If - Lexmark Optra T | Service Manual - Page 95
4069-XXX Excessive Noise or Vibration FRU 1 DC Motor Assembly 2 Idler Pulley DC Motor Assembly 3 Drive Pulley 4 Motor Drive Belt Tray Drive Belt Action Check to - Lexmark Optra T | Service Manual - Page 96
the main drive, toner cartridge, fuser or main drive gearbox. Look for any loose or worn parts in the developer drive assembly, main drive gearbox or fuser. Repair as necessary. A service error code 936 - Transport Motor may be displayed. Check the voltage at J12-6 on the engine board. It measures - Lexmark Optra T | Service Manual - Page 97
4069-XXX FRU 4 Motor does not turn, no gear error code 936 or User message 201 Paper Jam displays. Action Check the voltages at J12 on the engine board. Pin number and voltage: engine board Operator Panel Service Check Operator Panel Buttons Service Check Note: Before continuing with this service - Lexmark Optra T | Service Manual - Page 98
the operator panel cable. If incorrect, replace the cable. If correct, replace the operator panel assembly. Operator Panel Display Service Check SERVICE TIP: The printer has detected a problem with the engine board, operator panel cable or operator panel assembly if POST does not complete and the - Lexmark Optra T | Service Manual - Page 99
4069-XXX FRU 4 Operator Panel all diamonds, No Beeps 5 Operator Panel all diamonds, 5 Beeps Action Check to make sure a SIMM is not plugged in backward. This condition causes the printer operator panel assembly engine board Options Service Check Service Tip: When you have a problem with any of the - Lexmark Optra T | Service Manual - Page 100
contact your next level of support before replacing the network card. Error Code 977 - Network Card X A 977 error displays when the RIP software detects that a network card is installed in slot x on the interconnect board but cannot establish communications with the network card. 2-72 Service Manual - Lexmark Optra T | Service Manual - Page 101
. Service Tip: Check to make sure the correct flag is installed. The Output Bin Sensor is a normally closed sensor with the sensor flag down. Therefore, unless the flag is in the up position or out of the sensor slot, a Remove Paper Standard Bin message is not displayed. FRU 1 Engine Board Printer - Lexmark Optra T | Service Manual - Page 102
installed, check each one to see if the printer recognizes any single option as being installed. If the printer recognizes any of the output expander options then the base printer autoconnect system is operating correctly and the problem is in the unrecognized expander option. 2-74 Service Manual - Lexmark Optra T | Service Manual - Page 103
4069-XXX FRU 1 Output Expander Option 2 Output Expander Assembly Mechanical Linkage Action Make sure the output expander option is the only option that is not recognized by the base printer. If the output expander is the only option not recognized by the printer, continue with step 2. If not, - Lexmark Optra T | Service Manual - Page 104
4069 way out of the redrive. Service Tip: For this type of problem check the sub error codes. They can help isolate the problem. 202 Paper Jam messages loose or broken. Repair as necessary. If the DC motor is functioning properly check the gears, clutch and other linkage parts for correct operation - Lexmark Optra T | Service Manual - Page 105
4069-XXX Remove Paper - Output Bin X is displayed, POST Incomplete, Unable to clear the message. FRU Action 1 Dual Output Bin Sensor Flag Check the flag for correct operation, binding, broken parts or interference from the sensor cable, If incorrect, repair not fix the problem, replace the control - Lexmark Optra T | Service Manual - Page 106
4069-XXX 990 Service - BIN X FRU 1 D.C. Motor Mechanical Linkage Assembly 2 Output Expander Control Board Action Check the DC motor cable connector voltages are incorrect, replace the control board. If the voltages are correct, replace the DC motor/mechanical linkage assembly. 2-78 Service Manual - Lexmark Optra T | Service Manual - Page 107
4069-XXX No indication that Bin X is Full OR No indication that Bin X is not support this output option. Determine which paper path stacker assembly is not functioning properly. Make sure the option(s) are installed correctly and the machine is configured correctly before attempting to service the - Lexmark Optra T | Service Manual - Page 108
printer recognizes any of the output options, the base printer autoconnect system is operating correctly. The problem is in the unrecognized option. Continue with this service check or go to the service , replace the upper or lower failing mechanical linkage assembly. 2-80 Service Manual - Lexmark Optra T | Service Manual - Page 109
4069 the redrive assembly. Service Tip: For this type of problem check the "Base Printer Sub Error Codes" on page 2-8. They can help isolate the problem. A 202 paper tension spring to make sure it is not loose or broken. Repair as necessary. 3 Mechanical Linkage/Motor Assembly (Upper or Lower) If - Lexmark Optra T | Service Manual - Page 110
4069-XXX Remove Paper - Output Bin X Full displays. You may not be able to clear the message. FRU Action 1 Dual Output Bin Sensor Flag Check the flag for correct operation, (Upper Assembly) binding, broken parts or interference from the sensor cable. If incorrect, repair as necessary. 271 - Lexmark Optra T | Service Manual - Page 111
any single option as being installed. If the printer recognizes any of the output options then the base printer autoconnect system is operating correctly and the problem is in the unrecognized option. Continue with this service check or go to the service check for the failing output option. FRU - Lexmark Optra T | Service Manual - Page 112
4 message displays, a problem exists with the top pass thru sensor assembly or the control board. FRU 1 Top Pass Thru Sensor Flag Assembly Control Board Action Check the flag for correct operation, binding, broken parts or interference from the sensor cable. If incorrect, repair as necessary. If - Lexmark Optra T | Service Manual - Page 113
4069- If correct, replace the Bin X sensor. If this does not fix the problem, replace the control board. Note: This sensor is in a normally open Flag Control Board Action Check the sensor flag for binds, broken or missing parts. If correct, check the bin sensor for correct installation in the side - Lexmark Optra T | Service Manual - Page 114
Control Board 3 Mechanical Linkage Motor Assembly Action Check all the bin parts for signs of missing or loose springs, binds in the deflector or deflector cover, broken or binding shaft assemblies or broken gear teeth. If incorrect, repair as necessary. Check the solenoid for any binds. Make sure - Lexmark Optra T | Service Manual - Page 115
4069-XXX 990 Service Error displays FRU 1 Mechanical Linkage DC Motor Assembly 2 Control Board Action Check the DC motor cable connector to be sure it is correctly installed at J2 - Lexmark Optra T | Service Manual - Page 116
4069-XXX Paper Feed Service Check If you have a 936 Transport Motor Error go to the "Main Drive Service Check" on page 2-68. FRU 1 Alignment Assembly 2 Inner Deflector Action Check for excessive wear, scratches or rough spots. Replace the wear strips if a problem is found. 2-88 Service Manual - Lexmark Optra T | Service Manual - Page 117
4069-XXX Paper feed failures occur only near the top of the stack of paper. The most common cause of this problem is paper curl. Remove the paper from tray x and check for the natural curvature in the paper. Reinstall the paper in the correct manner. If the problem persists, it may be necessary - Lexmark Optra T | Service Manual - Page 118
4069-XXX Multipurpose Tray Paper fails to feed from the multipurpose tray printer from the parallel cable and host. The test provides failure information on the display for approximately three seconds. If the test indicates that a problem is detected, replace the controller board. 2-90 Service Manual - Lexmark Optra T | Service Manual - Page 119
in the printer. Note: A 201 paper jam may also indicate a failing printhead. The paper may have jammed prior to or at the input sensor. Print the error log and see if 201 or 931 errors are logged. Service Error Code 1 Error Code 931 No first HYSNC Signal Error Code 932 Lost HYSNC 2 Error Code 934 - Lexmark Optra T | Service Manual - Page 120
4069-XXX Print Quality Service Check Service Tip: Before troubleshooting any print quality problems do the following: • Install another print cartridge if available before proceeding with the service checks. • Use Tray 1 to test for print quality of the base printer. • Replace the charge roll if it - Lexmark Optra T | Service Manual - Page 121
by a problem in the high voltage system or an incorrect high voltage in the printing process resulting in toner development on the entire photoconductor drum. FRU 1 High Voltage Contacts 3 Charge Roll Conductive Bushing 2 HVPS 3 HVPS Cable (Part of Front Harness Cable) Engine Board Print Quality - Lexmark Optra T | Service Manual - Page 122
service error is posted if the printhead assembly fails and the printer does not give a blank copy symptom. The printhead used in the printer does not have a mechanical shutter as previous laser printers. The printer is interlocked through the front top cover interlock switch. 2-94 Service Manual - Lexmark Optra T | Service Manual - Page 123
4069-XXX Print Quality - Random Marks Service Tip: The primary cause of random marks is due to loose material moving around inside the printer and attaching to the photoconductor, charge roll or transfer roll. Symptom 1 Random Marks Action Check the print cartridge for any signs of loose or - Lexmark Optra T | Service Manual - Page 124
4069-XXX Print Quality - Evenly spaced horizontal lines or marks FRU 1 Lines spaced 3.19 mm (.126 inch) apart 2 drive assembly main drive gearbox assembly Replace the FRUs in the following order: toner cartridge charge roll developer drive assembly Replace the toner cartridge. 2-96 Service Manual - Lexmark Optra T | Service Manual - Page 125
4069-XXX FRU 7 Lines spaced 49.74 Print Quality - Background Service Tip: Some background problems can be caused by rough papers, non-Lexmark toner cartridges or if the media texture is set to the rough setting. Some slick or coated papers may also cause background. Some problems occur with printers - Lexmark Optra T | Service Manual - Page 126
. Use the same procedure as outlined in the "Erase Lamp Service Check (010/ 212/414/616)" on page 2-45. The printhead on the Optra T printers cannot be cleaned. Try another printhead if all other attempts fail to correct a background problem. Check the high voltage contact from the HVPS to the - Lexmark Optra T | Service Manual - Page 127
4069-XXX FRU 5 Engine Board HVPS Connector Action Check the following voltages at J10 on the engine board. Measure the voltages from J10 to printer ground. Printer Idle J10-1 approximately 0 V dc J10-2 approximately 4 V dc J10-4 approximately 0 V dc Printer Printing problem, replace the engine - Lexmark Optra T | Service Manual - Page 128
4069-XXX Print Quality - Banding Service Tip: Banding is difficult to detect except on a page with a uniform gray or a large amount of graphics printed on the page. Banding is primarily due to a variation in the speed of the paper as it feeds thru the printer, especially in the development and - Lexmark Optra T | Service Manual - Page 129
4069-XXX FRU 2 Charge Roll Assembly Charge Roll Link Arm 3 HVPS Action Check the charge roll for any signs of toner buildup springs. Repair or replace as necessary. Check the following voltages at J10-8 on the engine board: Printer Idle J10-8 measures 0 V dc Printer Printing Test Page - Lexmark Optra T | Service Manual - Page 130
Print Quality - Residual Image Service Tip: Install a new print cartridge if available before doing this service check. Residual image can be caused by the photoconductor, cleaning blade and other parts inside the print cartridge. FRU 1 Erase Lamp Assembly (models 010/212/414/616/) 2 Hot Roll Fuser - Lexmark Optra T | Service Manual - Page 131
4069-XXX Print Quality - Light Print Service Tip: Check the toner saver and print darkness settings first if the print is light. FRU 1 Transfer Roll 2 Right Side Transfer Roll Arm Assembly Action Check the right end of the transfer roll shaft for signs of wear - Lexmark Optra T | Service Manual - Page 132
buildup of toner. Repair as necessary. Check the transfer roll for any signs of toner buildup or loose toner around the area of the transfer plate assembly. Clean the area and run another copy. If the problem continues, replace the FRUs in the following order: HVPS engine board 2-104 Service Manual - Lexmark Optra T | Service Manual - Page 133
4069-XXX Smart Cartridge Service Check Note: If you are unable to clear a "32-Unsupported Cartridge" User Error Message, make sure an Optra T print cartridge is correctly installed in the printer. The cartridge is easily identified by the smart chip located on the top right side of the cartridge. - Lexmark Optra T | Service Manual - Page 134
the print darkness MENU setting before checking the toner sensor. This service check is intended to be used when a 929 Service Error displays. FRU 1 Developer Drive Assembly Action Incorrect operation of the developer drive assembly can cause the printer to display a 929 error code (Toner Sensor - Lexmark Optra T | Service Manual - Page 135
assembly. A bad ground connection between J10-13 on the engine board and pin 3 on the toner sensor results in a 929 service error. Transfer Roll Service Check Service Tip: The transfer roll is 51.02 mm (2.009 inch) diameter. Any print quality problems such as lines that are spaced 51.02 mm apart - Lexmark Optra T | Service Manual - Page 136
for proper operation. For any background problems, check to ensure the contact to the HVPS board is correct and that there is approximately 0 ohms resistance between the transfer roll shaft and the HVPS contact. If correct, go to "Print Quality - Background" on page 2-97. 2-108 Service Manual - Lexmark Optra T | Service Manual - Page 137
printer runs the print test. If the voltage is incorrect, check the continuity of line J10-3 in the front cable harness to the HVPS. If there is no continuity, replace the cable harness. If there is continuity, replace the HVPS. If the problem continues, replace the engine board. Note: This error - Lexmark Optra T | Service Manual - Page 138
4069-XXX 2-110 Service Manual - Lexmark Optra T | Service Manual - Page 139
4069-XXX 3. Diagnostic Aids This chapter explains the tests and procedures to identify printer failures and verify repairs have corrected the problem. To run the printer diagnostic tests described in this chapter, you must put the printer in Diagnostic Mode. Diagnostic Mode To enter the Diagnostic - Lexmark Optra T | Service Manual - Page 140
4069-XXX Device Tests Quick Disk Test This the Device Tests menu. - "Files will be lost/Go or Stop?" message displays to warn the user that all contents on the disk will be lost. 2. To exit the test immediately and return to power indicator turns on solid and a message displays. 3-2 Service Manual - Lexmark Optra T | Service Manual - Page 141
4069-XXX - "xxxx Bad Blocks/yyyyyy Usable" message displays if fewer than 2000 Error Code 965: Download Emulation Outdated. Time stamps indicate the download emulation and RIP code are incompatible. To help resolve Download Emulation problems the following steps are necessary to instruct the printer - Lexmark Optra T | Service Manual - Page 142
or Continuous. - The single Duplex Quick test cannot be canceled. The printer attempts to print the Quick Test Page from the default paper source. If the default paper source only supports envelopes, then the page is printed from Tray 1. Check the Quick Test Page for the correct offset between - Lexmark Optra T | Service Manual - Page 143
exit the test. Check the Top Margin Offset of the base printer. Duplex Sensor Test This test is used to determine whether or not the Duplex sensors and switches are working correctly. Select Sensor Test from the Duplex Tests menu. Manually actuate each of the duplex sensors. When the sensor/ switch - Lexmark Optra T | Service Manual - Page 144
4069-XXX The following appears on the printer display: DUPLEX MOTOR AA BB CC DD EE FF To pass the test the following results must display: AA = 00 BB = in of 3A through 5D inclusively (hex) DD = in the range of 11 through 1F inclusively (hex) 2. Press Return/Stop to exit the test. 3-6 Service Manual - Lexmark Optra T | Service Manual - Page 145
4069-XXX Duplex Feed 1 Test This test feeds a blank sheet of paper to the duplex the paper is feeding. - "Duplex Feed 2/Feeding" message displays while the paper is feeding through the printer. - "Duplex Feed 2/Clear Paper" message displays when the paper reaches the duplex paper stop position 2 - Lexmark Optra T | Service Manual - Page 146
4069-XXX Error Log Viewing the Error Log The error log is helpful to the servicer by providing a history of printer errors. The error log contains the 12 most recent errors that have occurred on the printer. The most recent error displays in position 1 and the oldest error displays in position 12 ( - Lexmark Optra T | Service Manual - Page 147
4069-XXX Hardware Tests The following Hardware Tests can be selected from this menu: LCD Test Button Test DRAM Memory Test ROM Memory Test Parallel Wrap ( - Lexmark Optra T | Service Manual - Page 148
4069 memory test has failed and finished with errors. Initially 00000 displays with the maximum . If the test fails, the message SDRAM Error, displays for approximately three seconds and the failure is used to check the validity of the controller board code and fonts. To run the ROM Memory Test: 1. - Lexmark Optra T | Service Manual - Page 149
4069-XXX Each time the test finishes, the screen updates with the result. If the test passes, the Pass Count increases by 1, however if the test fails, one of the following messages displays for approximately three seconds: ROM Checksum Error ROM Burst Read Error Once the maximum pass count or fail - Lexmark Optra T | Service Manual - Page 150
4069-XXX DMA Address Error DMA Interrupt Error DMA Memory Error DMA Background Error Clear Init Rise Error False Init Rise Error Autofeed Rising Interrupt Error Clear Autofeed Rise Error False Autofeed Rise Error Autofeed Falling Interrupt Error Clear Autofeed Fall Error / Stop. 3-12 Service Manual - Lexmark Optra T | Service Manual - Page 151
4069-XXX Each time the test finishes, the screen updates with the result. If the test passes, the Pass Count increases by 1, however if the test fails, one of the following failure messages displays for approximately three seconds and the Fail Count increases by 1: Receive Status Interrupt Error - Lexmark Optra T | Service Manual - Page 152
the servicer observe the paper path as media is feeding through the printer. A blank sheet of paper feeds through the printer as the laser turns off during this test. The only way to observe the paper path is to open the lower front door that is used to access the envelope or multipurpose feeder - Lexmark Optra T | Service Manual - Page 153
4069-XXX The multipurpose tray and the envelope feeder " message displays. Manually actuate the bin printer selects its own internal bin linking regardless of which output bin is selected for the feed test This test is to verify that media can be fed to a specific output bin. No information is printed - Lexmark Optra T | Service Manual - Page 154
4069-XXX Output Bin Sensor Test This test is used to verify if - Full = Output Bins Full Sensor - Pass = Output Bins Pass Thru Sensor 2. Once the message displays, the servicer can manually actuate each of the output bin sensors. The bin full sensor can be actuated by hand, however a sheet of paper - Lexmark Optra T | Service Manual - Page 155
is full Base Sensor Test This test is used to determine if the sensors located inside the printer are working correctly. The following sensors can be checked: Toner Optical Sensor Input Sensor Output Sensor (Fuser Exit) Narrow Media Sensor Front Door Sensor (Upper Front Cover) To run the Base Sensor - Lexmark Optra T | Service Manual - Page 156
Also if more than one 5-bin mailbox option is installed, the test checks all of the diverters installed on the printer. When the test is selected from the diagnostic menu the following is displayed: Diverter Test Running This is a single test. The test terminates upon completion. 3-18 Service Manual - Lexmark Optra T | Service Manual - Page 157
4069-XXX Print Registration The print registration range is as follows: Bottom Margin: -20 to +20 Each increment causes approximately.55 mm shift in the bottom margin. Top Margin: -25 to +25 Left Margin: -25 to +25 Right Margin: -10 to +10 To set Print Registration: 1. Select Registration from the - Lexmark Optra T | Service Manual - Page 158
4069-XXX Printer Setup Setting the Page Count This lets the servicer change the page count from the diagnostic menu. This is used whenever the engine board is replaced because this board contains the printer's NVRAM Memory menu. 2. Press Return/Stop to exit the Diagnostic menu. 3-20 Service Manual - Lexmark Optra T | Service Manual - Page 159
4069-XXX Maintenance Page Count This counter is reset by the servicer after a "80 Scheduled Maintenance" message displays (300K copies) and a maintenance kit is installed. To view the Maintenance Page Count: 1. Select Maintenance Count Value from the diagnostic menu. 2. Press Return to go to the - Lexmark Optra T | Service Manual - Page 160
of the printer settings contained in the EP Setup menu to their factory default value select Restore from the menu. To exit the menu without restoring the settings to the factory default values, select Do Not Restore. Sometimes this is used to help correct print quality problems. Fuser Temperature - Lexmark Optra T | Service Manual - Page 161
the printer can print on media from each of the installed input options. Each of the installed options is listed in the following order in the menu: Tray 1 Tray 2 (if installed) Tray 3 (if installed) Tray 4 (if installed) Tray 5 (if installed) Multipurpose Feeder (if installed) Envelope Feeder (if - Lexmark Optra T | Service Manual - Page 162
Page from each source to assist in Print Quality and Paper Feed problems. Print Quality Test Pages The purpose of this diagnostic function is to allow printing of the print quality test pages with the toner cartridge lockout function disabled. The print quality test consists of three pages. Page one - Lexmark Optra T | Service Manual - Page 163
code level, engine code level, operator panel code level, smart option code levels, font versions, and so on. • Values for the Quality Menu settings used to print the pages. Print Test with RIP (Controller Board) Removed This service mode allows you to test and/or service the printer without - Lexmark Optra T | Service Manual - Page 164
input paper trays, envelope feeder, duplexer, output bins, flash or disk. • Printer information such as serial number, page count, installed RAM, engine code level, RIP code level, envelope feeder code level, tray 1-5 code levels, output bin 1-3 code levels, control panel code levels, font ROM - Lexmark Optra T | Service Manual - Page 165
4069-XXX feeding way down to the bottom of the tray or has come loose. Poor gear efficiency can cause the arm to generate higher normal forces. If problems. Autoconnect System, Paper Tray Options, Envelope Feeder and Output Expander Operations Electrical Autoconnect Cabling and Connectors The printer - Lexmark Optra T | Service Manual - Page 166
base of the printer. The ground connection is automatically made when the option is installed below the printer. The paper input sensor is located in the rear of the duplex unit under the input paper guide. The rear cover switch status, motor status and so on to the base printer. 3-28 Service Manual - Lexmark Optra T | Service Manual - Page 167
assembly, left and right lamp brackets and cover. This is a complete assembly and the parts cannot be individually replaced as in previous Lexmark laser printers. The thermal fuse (two fuses in series) protects the fuser assembly and surrounding parts from ignition in the event of a failure in the - Lexmark Optra T | Service Manual - Page 168
error can display due to a problem with the HSYSC signal to or in the printhead. Use the sub error code table to assist in isolating a 200 paper jam message. Error Message 201 - Paper Jam - Remove Cartridge This message indicates the paper is jammed between the printer option. 3-30 Service Manual - Lexmark Optra T | Service Manual - Page 169
base machine input sensor or has not reached the input sensor in time. Error Message 260 Paper Jam - Check Envelope Feeder An envelope is jammed in the envelope feeder or has not reached the base machine input sensor. Error Message 27x Paper Jam - Check Bin x. Paper is jammed in output bin x (X=bin - Lexmark Optra T | Service Manual - Page 170
4069-XXX 3-32 Service Manual - Lexmark Optra T | Service Manual - Page 171
4069-XXX 4. Repair Information WARNING: Read the following before handling electronic parts. Handling ESD-Sensitive Parts Many electronic products use parts that are known to be sensitive to electrostatic discharge (ESD). To prevent damage to ESD-sensitive parts, follow the instructions below in - Lexmark Optra T | Service Manual - Page 172
4069-XXX Adjustment Procedures Duplex Motor Drive Belts Do the duplex motor belt and drive belt adjustment whenever you remove or replace the duplex motor or loosen the motor or drive belt idler pulley. Service careful to maintain the adjustment. 4. Reassemble the duplex unit. 4-2 Service Manual - Lexmark Optra T | Service Manual - Page 173
4069-XXX Fuser Solenoid Adjustment Perform the fuser solenoid adjustment whenever you replace the fuser solenoid. Adjust the fuser solenoid while installed in the printer. Adjust the screw on the eccentric mounted on the solenoid housing to provide an air gap between the rear of the solenoid stator - Lexmark Optra T | Service Manual - Page 174
4069-XXX Printhead Assembly Adjustment Do the horizontal lines that can be used for skew adjustment, page count setting, printer serial number code levels and print registration settings. 6. Check the Quick Test Page for any sign of skew careful not to move the printhead assembly. 4-4 Service Manual - Lexmark Optra T | Service Manual - Page 175
4069-XXX Paper Alignment Assembly Adjustment Do the alignment assembly adjustment whenever you replace the alignment assembly. Always print be removed from the printer. It is not necessary with a 7 mm nut driver until it touches the back screw clockwise a few turns and print a copy of the Quick Test - Lexmark Optra T | Service Manual - Page 176
without loosening the locknut. Turn the screw a few turns and print a copy of the Quick Test Page as you check the diamonds on the left margin. Continue adjusting the screw as you check the results of each adjustment on a new test page until you obtain the results you want. 4-6 Service Manual - Lexmark Optra T | Service Manual - Page 177
frame to Thread Cutting center pan toner level sensor charge roll main drive gearbox EP module to left and right side frame developer drive assembly stacker duct to frame cartridge hold down assembly MPT deflector interconnect board shield ground engine board shield to frame laser cover - Lexmark Optra T | Service Manual - Page 178
1 mounting 2 (front) integrated tray ITC board mounting 2 stacker support to right attach 2 side frame M3.5x12 mm engine board shield to attach 1 Thread Cutting left frame paper alignment assembly mounting 2 toner cartridge guide track mounting 2 left side frame to center attach 3 pan - Lexmark Optra T | Service Manual - Page 179
board to interconnect shield ground attach 1 lower stacker duct mounting 1 ground cables to ground attach 1 (center pan - front) cable clip (main drive gearbox, BTM) mounting 2 fuser screw mounting 7 LVPS mounting 2 auto compensator hanger bracket mounting 1 Repair Information 4-9 - Lexmark Optra T | Service Manual - Page 180
Panhead stacker duct engine board controller to shield controller board in pan shield ground LVPS fuser cover cable clip outer shield ina cover mounting 1 mounting 2 mounting 2 mounting 2 mounting 2 attach 1 mounting 2 mounting 2 mounting 2 mounting 6 mounting 4 4-10 Service Manual - Lexmark Optra T | Service Manual - Page 181
4069-XXX Reference Number Screw Type Location M3.5x8 mm autocompensator Plastite Thread Forming Purpose 3 left side frame to pan attach 1 M3x6 mm SEMS Machine Screw with washer fuser board mounting 1 M3.5x12 mm Plastite Thread Forming with washer printhead to EP frame mounting - Lexmark Optra T | Service Manual - Page 182
4069-XXX Removal Procedures CAUTION: Remove the power cord from the printer or wall outlet before you connect or disconnect any cable or electronic board or assembly for personal safety and to prevent damage to the printer. Use the hand grips on the side of the printer the door. 4-12 Service Manual - Lexmark Optra T | Service Manual - Page 183
4069-XXX Right Cover 1. Open the upper and bottom front covers. 2. Release the cover latch (A) and remove the right cover mounting screw (B). Repair Information 4-13 - Lexmark Optra T | Service Manual - Page 184
4069-XXX 3. Remove the redrive assembly. 4. Remove the right side cover mounting screw (B). 5. Remove the right side cover. 4-14 Service Manual - Lexmark Optra T | Service Manual - Page 185
4069-XXX Upper Front Cover 1. Raise the upper front cover. 2. Remove the upper front cover mounting screws (A). 3. Rotate the cover upward to allow the rear cover hinges to clear the mounting slots and remove the cover. Repair Information 4-15 - Lexmark Optra T | Service Manual - Page 186
. 4. Press the fuser wiper cover latch and remove the cover. 5. Remove the paper full sensor flag assembly from the mounting bracket. 6. Remove the mounting screws (A) and remove the cover. Center Pan Assembly 1. Remove the left and right side frames. 2. Remove the pan assembly. 4-16 Service Manual - Lexmark Optra T | Service Manual - Page 187
4069-XXX Controller Board 1. Remove the inner EMC shield. 2. Remove the controller board mounting screw (A). 3. Remove the controller board controller board parallel port mounting screws (B). 5. Remove the serial port mounting screws if present. 6. Remove the controller board. Repair Information 4-17 - Lexmark Optra T | Service Manual - Page 188
4069-XXX Developer Drive Assembly 1. Remove the inner EMC shield. 2. Remove the developer drive assembly mounting screws (A). 3. Remove the developer drive Be sure the developer drive assembly wheel aligns with the hub on the main drive assembly when reinstalling the assembly. 4-18 Service Manual - Lexmark Optra T | Service Manual - Page 189
4069-XXX Duplex Board 1. Lift the base printer from the duplex assembly. 2. Remove the four duplex board cover mounting screws. 3. Gently disconnect the cables from the duplex to the left to clear the right door pivot from the mounting and remove the duplex front cover door. Repair Information 4-19 - Lexmark Optra T | Service Manual - Page 190
4069-XXX Duplex Motor 1. Remove the duplex front cover door. 2. Gently disconnect the cables from the duplex board. Use caution to avoid damage to the cables and connectors. 3. Remove the four mounting screws from the left and right return guides and remove the guides motor. 4-20 Service Manual - Lexmark Optra T | Service Manual - Page 191
4069-XXX EMC Shields Inner EMC Shield 1. Remove the left door. 2. Remove the outer EMC shield. 3. Remove all option boards from the connector board slots. 4. Remove the inner EMC shield mounting screws (A). 5. Remove the inner EMC shield. Repair Information 4-21 - Lexmark Optra T | Service Manual - Page 192
4069-XXX Outer EMC Shield 1. Remove the left door. 2. Loosen the outer EMC shield mounting screws (A) and remove the shield. 4-22 Service Manual - Lexmark Optra T | Service Manual - Page 193
4. Remove the engine board cage mounting screw (B) from the main drive motor assembly. 5. Remove the engine board. Note: Anytime the engine board is replaced, the Configuration ID must be reset in NVRAM on the new engine board. Go to "Setting Configuration ID" on page 3-21. Repair Information 4-23 - Lexmark Optra T | Service Manual - Page 194
Fans Auxiliary Fan (Models 614/616) 1. Remove the right cover. 2. Remove the inner EMC shield. 3. Remove the fuser wiper cover. 4. Disconnect the auxiliary fan cable from the engine board at connector J7. 5. Note the routing of the auxiliary fan cable (A) and remove the fan (B). 4-24 Service Manual - Lexmark Optra T | Service Manual - Page 195
4069-XXX Main Fan 1. Remove the top rear cover. 2. Remove the inner EMC shield. 3. Note the routing of the main fan cable (A) and disconnect the cable from the engine board at connector J1. 4. Release the four latches (B) and remove the fan from the left side frame. Repair Information 4-25 - Lexmark Optra T | Service Manual - Page 196
. Left Side Frame 1. Remove the engine board. 2. Remove the main drive assembly. 3. Remove the upper front cover hinge assembly. 4. Remove the mulitpurpose tray/lower deflector assembly. 5. Remove the paper alignment assembly. 6. Remove the left side frame mounting screws (A). 4-26 Service Manual - Lexmark Optra T | Service Manual - Page 197
4069-XXX 7. Place the printer on its back and remove the left side frame mounting screws (A). 8. Remove the left side frame. Repair Information 4-27 - Lexmark Optra T | Service Manual - Page 198
fan assembly. 5. Disconnect the auto compensator arm bias spring from the right side frame. 6. Remove the toner sensor mounting screw (A), disconnect the sensor cable and remove the toner sensor. 7. Remove the right side frame mounting screws (B) and remove the right side frame. 4-28 Service Manual - Lexmark Optra T | Service Manual - Page 199
4069-XXX Caution: Be sure the fuser assembly has cooled before working on any of the fuser FRUs. Fuser 1. Remove the redrive assembly. 2. Loosen the fuser mounting screws and remove the fuser. Repair Information 4-29 - Lexmark Optra T | Service Manual - Page 200
4069-XXX Fuser Board 1. Remove the fuser assembly. 2. Remove the fuser board cover. 3. Disconnect the cables from the fuser board. 4. Remove the fuser board mounting screw. 5. Release the fuser board from the standoff tab and lift the fuser board from the fuser assembly. 4-30 Service Manual - Lexmark Optra T | Service Manual - Page 201
fuser cover mounting screws (B) and lift the cover from the fuser assembly. Fuser Detack Fingers 1. Remove the fuser assembly. 2. Remove the fuser cover assembly. 3. Remove the fuser detack housing assembly. 4. Gently pry the detack finger and spring from the housing assembly. Repair Information - Lexmark Optra T | Service Manual - Page 202
the fuser cover assembly. 3. Remove the fuser lamp. Use care when handling the lamp. 4. Disengage the hotroll bearing clips to free the fuser frame walls. 5. Gently apply outward pressure on the left and right fuser side frames (A) to release the detack housing assembly (B). 4-32 Service Manual - Lexmark Optra T | Service Manual - Page 203
Fuser Transfer Plate 1. Remove the upper paper deflector. 2. Remove the fuser transfer roll. 3. Remove the inner paper deflector. 4. Lift the left side of the fuser transfer plate (A) and move the plate to the left to clear the right side from its mounting. 5. Remove the fuser transfer plate. Repair - Lexmark Optra T | Service Manual - Page 204
Fuser Envelope Conditioner Solenoid 1. Remove the fuser assembly. 2. Remove the solenoid mounting screw (A). 3. Disconnect the solenoid link (B). 4. Remove the solenoid from the fuser assembly. Note: Do the "Fuser Solenoid Adjustment" on page 4-3 whenever you replace the fuser solenoid. 4-34 Service - Lexmark Optra T | Service Manual - Page 205
4069-XXX Fuser Narrow Media Sensor/Flag Assembly 1. Remove the fuser assembly. 2. Remove the exit roll assembly. 3. Remove the fuser board cover. 4. Disconnect the sensors from the fuser board. 5. Remove the lower exit guide assembly 6. Remove the sensor/flag assembly from the lower exit guide - Lexmark Optra T | Service Manual - Page 206
1. Remove the fuser assembly. 2. Remove the fuser cover assembly. 3. Remove the fuser detack housing assembly. 4. Disconnect the sensors from the fuser board. 5. Gently apply outward pressure on the left and right fuser side frames to release the lower exit guide assembly. 4-36 Service Manual - Lexmark Optra T | Service Manual - Page 207
4069-XXX High Voltage Power Supply 1. Remove the inner paper deflector. 2. Remove the toner sensor cable from the retainer (A) on the front of the HVPS. 3. Remove the right side cover. 4. HVPS to the left to release the mounting tab from the center pan and remove the HVPS. Repair Information 4-37 - Lexmark Optra T | Service Manual - Page 208
4069-XXX Integrated Tray Compensator Assembly 1. Remove the paper tray. 2. Remove the left door. 3. Remove the inner EMC shield. 4. Disconnect the compensator motor cable (A) from the engine board. 5. Place the printer screw (D). 10.Remove the integrated tray compensator assembly. 4-38 Service Manual - Lexmark Optra T | Service Manual - Page 209
Compensator Pick Roll Assembly 1. Remove the paper tray. 2. Place the printer on its side. 3. Locate the compensator assembly on the bottom of the printer and pull the compensator arm away from the printer. 4. Unsnap the pick roll assembly (D) from its mounting and remove. Repair Information 4-39 - Lexmark Optra T | Service Manual - Page 210
the engine board and shield. 3. Remove the LVPS. 4. Disconnect all cables from the interconnect board. 5. Place the printer on its back and remove the mounting screws (A). Note: Go to "Interconnect Board" on page 5-12 to identify the correct jumper locations for your printer. 4-40 Service Manual - Lexmark Optra T | Service Manual - Page 211
4069-XXX 6. Remove the interconnect board assembly. Repair Information 4-41 - Lexmark Optra T | Service Manual - Page 212
screws (A) from the rear of the bottom pan. 3. Pull the LVPS assembly from the right side of the printer. Initial resistance is felt as the automate plug disconnects. 4. Press the release latch on the fuser lamp cable connector and disconnect from the LVPS. 5. Remove the LVPS. 4-42 Service Manual - Lexmark Optra T | Service Manual - Page 213
4069-XXX Main Drive Assembly 1. Remove the inner EMC shield. 2. Remove the gear guard. 3. Remove the developer drive assembly. 4. Remove the transfer shaft (A) through the bottom of the printer. 5. Remove main drive assembly. 9. Disconnect the cable from the main drive motor. Repair Information 4-43 - Lexmark Optra T | Service Manual - Page 214
4069-XXX 10. Remove the main drive assembly. Note: Do not remove the screws (E) on the main drive assembly. Be sure the main drive assembly gear shaft aligns with the hub on the left side frame when reinstalling the main drive assembly. 4-44 Service Manual - Lexmark Optra T | Service Manual - Page 215
4069-XXX Main Drive Motor 1. Remove the main drive assembly. 2. Remove the main drive motor mounting screws (A). 3. Remove the main drive motor. Repair Information 4-45 - Lexmark Optra T | Service Manual - Page 216
4069-XXX Multipurpose Tray/Lower Deflector Assembly 1. Open the multipurpose tray to a position that allows the left and right tray hinge slots (A) to align (B). Pull upward on each tray hinge to remove the tray from the two mounting posts. Be careful not to break the hinges. 4-46 Service Manual - Lexmark Optra T | Service Manual - Page 217
4069-XXX 2. Remove the upper deflector. 3. Remove the solenoid mounting screw. 4. Remove the screws (A) mounting the multipurpose tray/lower deflector assembly. 5. Remove the multipurpose tray/lower deflector assembly. Repair Information 4-47 - Lexmark Optra T | Service Manual - Page 218
4069-XXX Operator Panel Assembly 1. Remove the upper front cover. 2. Disconnect the operator panel cable. 3. Gently press the operator panel lens tab (A) and remove the operator panel. 4-48 Service Manual - Lexmark Optra T | Service Manual - Page 219
4069-XXX Operator Panel Cable/Cover Open Switch Assembly Note: Pay careful attention to the cable routing through the printer engine board connectors. 8. Route the cables through the printer and down the inside of the engine board shield. 9. Plug the cables into the engine board connectors. Repair - Lexmark Optra T | Service Manual - Page 220
4069-XXX Optional 250/500 Paper Tray Assembly Note: Remove the printer and other paper feed options to access the failing optional paper tray assembly. Paper Tray Compensator Assembly 1. Remove the printer and the paper size spring comb mounting screw and remove the spring comb. 4-50 Service Manual - Lexmark Optra T | Service Manual - Page 221
assembly. 3. Release the input paper sensor from its mounting and remove. 4. Remove the left door. 5. Remove the paper alignment assembly mounting screws (A) located inside the printer. Repair Information 4-51 - Lexmark Optra T | Service Manual - Page 222
4069-XXX 6. Locate the paper alignment assembly reference adjustment screw (B) through the left frame and remove the screw. 7. Remove the paper alignment assembly. Note: Do the "Paper Alignment Assembly Adjustment" on page 4-5 when you reinstall the assembly. 4-52 Service Manual - Lexmark Optra T | Service Manual - Page 223
4069-XXX Paper Deflectors Inner Paper Deflector Assembly 1. Remove the paper tray. 2. Remove the upper deflector assembly. 3. Place the printer on its side. 4. Remove the lower deflector assembly. 5. Gently frame and slide to the right. 3. Remove the upper deflector assembly. Repair Information 4-53 - Lexmark Optra T | Service Manual - Page 224
4069-XXX Paper Input Sensor 1. Remove the inner paper deflector assembly. 2. Disconnect the paper input sensor cable from the input sensor. 3. board cable from the board. 2. Remove the two paper size sensing board mounting screws (A). 3. Remove the paper size sensing board. 4-54 Service Manual - Lexmark Optra T | Service Manual - Page 225
4069-XXX Pick Roll 1. Remove the upper paper deflector. 2. Release the pick roll retaining tab and slide the pick roll off the shaft. Repair Information 4-55 - Lexmark Optra T | Service Manual - Page 226
4069-XXX Printhead 1. Remove the laser assembly cover. 2. Disconnect the printhead cables (A) from the printhead assembly. 3. Remove the printhead mounting Assembly Adjustment" on page 4-4 whenever you remove or replace the printhead assembly or loosen the mounting screws. 4-56 Service Manual - Lexmark Optra T | Service Manual - Page 227
4069-XXX Redrive Assembly 1. Remove the redrive door assembly. 2. Remove the redrive exit cover. 3. Remove the redrive assembly mounting screws (A). 4. Release the redrive assembly mounting latches (B) and remove the redrive assembly. Repair Information 4-57 - Lexmark Optra T | Service Manual - Page 228
4069-XXX Smart Cartridge Contacts 1. Remove the upper front cover. 2. Release tab (A) and remove the contact cover. 3. Remove the contact plunger (B). 4. Remove the screws (C) and remove the contacts (D). 4-58 Service Manual - Lexmark Optra T | Service Manual - Page 229
4069-XXX Toner Sensor 1. Remove the right side cover. 2. Remove the toner sensor mounting screw (A). Disconnect the toner sensor cable and remove the toner sensor. Repair Information 4-59 - Lexmark Optra T | Service Manual - Page 230
4069-XXX Transfer Roll Assembly 1. Open the upper front cover and remove the print cartridge. 2. Unsnap the transfer roll assembly from the left pivot arm. 3. Lift the transfer roller assembly toward the left and remove the transfer roller assembly from the printer. Upper Paper Deflector Assembly 1. - Lexmark Optra T | Service Manual - Page 231
4069-XXX Upper Front Cover Hinge Assembly 1. Remove the upper front cover. 2. Remove the laser assembly cover. 3. Remove the C-clips (A) from the the left to clear the right upper cover pivot arm from the mounting bracket. 8. Remove the upper front cover hinge assembly. Repair Information 4-61 - Lexmark Optra T | Service Manual - Page 232
4069-XXX Upper Front Cover Interlock Switch Assembly 1. Remove the upper front cover. 2. Remove the operator panel. 3. Remove the inner EMC remove from the mounting posts (B). 5. Note the routing of the interlock switch assembly cable and disconnect the cable on the engine board. 4-62 Service Manual - Lexmark Optra T | Service Manual - Page 233
4069-XXX 5. Connector Locations Low Voltage Power Supply Connector CN3 Interconnect Board Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Signal +5 V dc +5 V dc - Lexmark Optra T | Service Manual - Page 234
4069-XXX 5-2 Service Manual - Lexmark Optra T | Service Manual - Page 235
4069-XXX High Voltage Power Supply Connector CN1 Engine Board Pin No. 1 2 3 4 5 6 7 8 Signal Developer PWM +24 V dc Return Charge PWM +24 V dc IN TX PWM TX Enable TX CUR PWM SVRO OUT Connector Locations 5-3 - Lexmark Optra T | Service Manual - Page 236
4069-XXX Engine Board Connector Pin No. J1 Main Fan 1 2 3 J3 Printhead (Mirror 1 Motor) 2 3 4 5 6 7 J4 Cover Closed Switch 1 2 3 J5 Printhead 1 2 3 4 5 V dc Cover Closed Ground +5 V dc LENA* Ground LAOJ* Ground LASERPWM +5 V dc Ground Video* Ground Ground 5-4 Service Manual - Lexmark Optra T | Service Manual - Page 237
4069-XXX Connector Pin No. J6 Output Level Sensor 1 2 3 4 5 J7 Auxiliary Fan 1 414/616 2 J8 Printhead HYSNC 1 2 3 4 Signal Ground Ground Opt2 Ground +5 V dc Cartfan Ground Ground HSYNC* Ground +5 V dc Connector Locations 5-5 - Lexmark Optra T | Service Manual - Page 238
4069-XXX Connector J10 Erase/Cartridge/ Sensor/Input Sensor/ HVPS J11 Operator Panel Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 Signal AT ) +5 V dc (C-Sens) CTSENSE* (C-Sens) Ground (C-Sens) +24 V dc (Erase L) ERASEPWM* (Erase L) I2CDATA +5 V dc I2CCLK Ground FPIRQ 5-6 Service Manual - Lexmark Optra T | Service Manual - Page 239
4069-XXX Connector J12 Transport Motor J13 Autoconnect (Options) J14 Autoconnect (Options) Pin No. 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 1 2 3 4 5 Signal +24 V dc +24 V dc Return +24 V dc Return Motor3 - Lexmark Optra T | Service Manual - Page 240
Tray - Paper Size Sensor 2 3 4 5 6 7 8 9 10 J16 Fuser 1 2 3 4 5 6 7 8 J17 MPT Pick 1 2 Signal +5 V dc PSIZE2 Ground PSIZE1 +24 V dc Ground POUT +5 V dc Paper Low +5 V dc Exit Sensor Thumpret +5 V dc Thumpleft Ground Therm Thermgnd Narmedia MPT Pick +24 V dc 5-8 Service Manual - Lexmark Optra T | Service Manual - Page 241
4069-XXX Connector Pin No. J18 Auto Compensator 1 2 3 4 5 6 J19 MPT Paper Out 1 2 3 J20 Interconnect Board N/A J21 Smart Cartridge 1 2 3 Signal +24 V dc N/A Ground Ground N/A +5 V dc Ground POSENSE +5 V dc N/A Scart Scart Ground Ground Connector Locations 5-9 - Lexmark Optra T | Service Manual - Page 242
4069-XXX 5-10 Service Manual - Lexmark Optra T | Service Manual - Page 243
4069-XXX Fuser Board Connector Pin No. Signal J1 Engine Board 1 2 3 4 5 6 7 8 J2 Thermistor 1 2 J3 Thumper 1 2 J4 Thumper Solenoid 1 2 J5 Narrow Media 1 Sensor 2 3 NarMedia ThermGnd HRTherm Ground ThumpA +5 V dc ThumpB ExitSns* ThermGnd HRTherm Ground +42V dc - Lexmark Optra T | Service Manual - Page 244
4069-XXX Interconnect Board Connector J1 Fuser Solenoid J2 LVPS J3 LVPS J4 Autoconnect Top Pin No. 1 2 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 1 2 3 4 Signal +42 V dc Ground +42 Ground Ground Ground Ground +5 V dc +5 V dc +5 V dc +5 V dc +24 V dc Ground +5 V dc Fused Ground 5-12 Service Manual - Lexmark Optra T | Service Manual - Page 245
4069-XXX Connector J5 Autoconnect BTM/FNT J6 Engine Board J7 Controller Board J11 INA 1 J12 INA 2 Pin No. 1 2 1 1 1 1 Signal +24 V top pin of J10 +5 V dc center pin to bottom pin of J10 Note: A 902 service error may display if the jumpers are not correctly installed. • Models 010 and 01n have a - Lexmark Optra T | Service Manual - Page 246
4069-XXX • Models 616 and 61n have a jumper between the center pin and pin1 of J8 and a jumper between the center pin and pin 3 of J9. 5-14 Service Manual - Lexmark Optra T | Service Manual - Page 247
4069-XXX Envelope Option Board Connector J1 J2 J3 J4 Pin No. 1 2 3 4 5 6 7 1 2 3 1 2 3 1 2 3 4 Signal N/A Ground Tx (EOC) Ground Rx (EOC) +24 V dc Return +24 V dc Ground Paper Present +5 V dc - Lexmark Optra T | Service Manual - Page 248
4069-XXX 5-16 Service Manual - Lexmark Optra T | Service Manual - Page 249
4069-XXX Duplex Option Board Note: Duplex connectors J10 and J11 are interchangeable. No problem results if the connectors are switched. Connector J1 Motor J2 DC Motor Sensor/Encoder Board J3 Stepper Motor J4 Fan J5 Paper Input Sensor J6 - Lexmark Optra T | Service Manual - Page 250
4069-XXX Connector J9 Autoconnect, Option Below J10 Autoconnect, Option Below J11 Printer Autoconnect J12 Printer Autoconnect Pin No. 1 2 3 4 1 2 1 2 1 2 3 4 5 Signal Ground PrtxDout Ground PrtRxd +24 V dc Ground +24 V dc Ground N/A Ground PrtxDin Ground PrtRxD 5-18 Service Manual - Lexmark Optra T | Service Manual - Page 251
4069-XXX Autoconnect - Top Connector Top Autoconnect Pin No. 1 2 3 4 5 6 7 8 Signal 0 V dc +5 V dc 0 V dc 0 V dc 0 V dc +5 V dc 0 V dc +24 V dc Connector Locations 5-19 - Lexmark Optra T | Service Manual - Page 252
4069-XXX Output Expander Control Board Connector J1A Autoconnect J1B J2A Autoconnect J2B J3 Pass Thru Sensor J4 DC Motor Pin No. 1 2 3 1 2 3 4 5 1 2 3 1 2 3 4 1 2 3 +5 V dc prtxdout Ground prtrxd Ground Ground Paper Present RVsnsr mtrout1 mtrout2 Ground Ground tach + +5 V dc 5-20 Service Manual - Lexmark Optra T | Service Manual - Page 253
4069-XXX Connector J5 Bin Full/Near Full Dual Sensor J6 Jumper Connector Pin No. 1 2 3 4 5 1 2 3 Signal Ground Ground binful binful RVsnsr Not Used Not Used Not Used Connector Locations 5-21 - Lexmark Optra T | Service Manual - Page 254
4069-XXX High-Capacity Output Stacker Board Connector J1A Autoconnect J1B J2A Autoconnect J2B J3 Pass Thru Sensor J4 DC Motor Pin No. 1 2 3 1 2 3 4 5 1 2 3 1 2 3 4 +5 V dc prtxdout Ground prtrxd Ground Ground Paper Present RVsnsr mtrout1 mtrout2 Ground Ground tach + +5 V dc 5-22 Service Manual - Lexmark Optra T | Service Manual - Page 255
4069-XXX Connector J5 Bin Full/Near Full Dual Sensor J6 Jumper Connector Pin No. 1 2 3 4 5 1 2 3 Signal Ground Ground binful binful RVsnsr Upper Unit Upper/Lower Unit - Lexmark Optra T | Service Manual - Page 256
4069-XXX 5-24 Service Manual - Lexmark Optra T | Service Manual - Page 257
4069-XXX 6. Preventive Maintenance This chapter describes procedures for printer preventive maintenance. Following these recommendations can help prevent problems and maintain optimum performance. Safety Inspection Guide The purpose of this inspection guide is to aid you in identifying unsafe - Lexmark Optra T | Service Manual - Page 258
4069-XXX Scheduled Maintenance The operator panel displays the message "80 Scheduled Maintenance" at each 300K page count interval. It is necessary to replace the fuser assembly, transfer roller and charge roll at this interval to maintain the print quality and reliability of the printer. The parts - Lexmark Optra T | Service Manual - Page 259
indicates that the quantity is not the same for all machines. • CC: (Color Code) in the Description column indicates the part is identified by a color marking on the part. • NS: (Not Shown) in the Asm-Index column indicates that the part is procurable but is not pictured in the illustration. • PP - Lexmark Optra T | Service Manual - Page 260
4069-XXX Printer Serial Label Look at the printer serial label to identify the printer you are working on. There are two service levels of Optra T printers. Some printers are at a service level B as indicated by the B on the label. 7-2 Service Manual - Lexmark Optra T | Service Manual - Page 261
Name Optra T 610 Optra T 610n Optra T 612 Optra T 612n Optra T 614 Optra T 614 Optra T 614n Optra T 614nl Optra T 614n Optra T 616 Optra T 616n Optra T 23v Optra T 23e Type 4069-010 4069-01n 4069-212 4069-21n 4069-414 4069-41b 4069-41e 4069-41l 4069-41n 4069-616 4069-61n 4069-23v 4069-23e Parts - Lexmark Optra T | Service Manual - Page 262
4069-XXX Assembly 1: Covers 7-4 Service Manual - Lexmark Optra T | Service Manual - Page 263
4069-XXX AsmIndex 1-1 1-2 1-3 Part Number 99A1512 99A1508 99A1506 1-3 99A1507 NS 1-4 1-5 1-6 1-7 1-8 1-9 1-10 NS 1-11 1-12 1-12 NS 99A1593 99A0816 99A0815 99A1595 99A0834 99A1775 99A1503 99A1504 99A1505 Units Description 1 Cover Assembly, Redrive Cap 1 Cover, Fuser Wick Assembly 1 Cover - Lexmark Optra T | Service Manual - Page 264
4069-XXX Assembly 1: Covers (continued) 7-6 Service Manual - Lexmark Optra T | Service Manual - Page 265
4069-XXX AsmIndex 1-13 1-14 1-15 1-16 1-17 1-18 Part Number 99A0007 99A1502 99A0004 99A1511 99A1501 99A1577 NS 1-19 1-19 1-20 NS NS 99A1509 99A1510 Cover, Left Door 010/23v/23e 1 Cover, Left Door 414/616/212/41b/41e/41l 1 Support, Paper 1 Cable Tie 1 Retainer, Cable Parts Catalog 7-7 - Lexmark Optra T | Service Manual - Page 266
4069-XXX Assembly 2: Frame 7-8 Service Manual - Lexmark Optra T | Service Manual - Page 267
4069-XXX Asm- Part Index Number 2-1 99A1643 2-1 99A1592 2-2 99A0803 2-3 99A0138 2-4 99A1580 2-4 99A1613 2-5 61n 1 Duct, Main Body 1 Guide, Extension 500 Input 212/414/616/41b/ 41e/41l 1 Support, Left Lower Stacker 1 Pan, Drip ITC 2 Spring, Cartridge Hold Down 1 Extension, 500 Input - Lexmark Optra T | Service Manual - Page 268
4069-XXX Assembly 2: Frame (continued) 7-10 Service Manual - Lexmark Optra T | Service Manual - Page 269
4069-XXX AsmIndex 2-22 2-23 2-24 2-25 2-26 2-27 2-27 2-28 2-28 Part Number 99A0466 99A0039 99A0026 99A1522 99A1525 99A1546 99A1596 99A1538 99A1540 NS 99A1541 Units Description 1 Sensor, Toner Cartridge Level 2 Roller, Developer Support 1 Tray Bias Arm Assembly 1 Pan, Center Assembly 1 - Lexmark Optra T | Service Manual - Page 270
4069-XXX Assembly 3: Printhead 7-12 Service Manual - Lexmark Optra T | Service Manual - Page 271
4069-XXX AsmIndex 3-1 3-1 3-1 3-1 3-1 NS Part Number 99A1526 99A1527 99A1528 99A1867 99A1873 Units Description 1 Printhead Assembly, 010/01n 1 Printhead Assembly, 212/21n/23v/23e 1 Printhead Assembly, 414 1 Printhead Assembly, 41b/41e/ - Lexmark Optra T | Service Manual - Page 272
4069-XXX Assembly 4: Paper Feed (Autocompensator) 7-14 Service Manual - Lexmark Optra T | Service Manual - Page 273
4069-XXX AsmIndex 4-1 4-2 4-2 Part Number 99A0060 99A1056 99A1530 4-3 99A0070 NS 4-4 99A1616 4-4 99A1609 4-5 99A1927 4-5 99A1930 Units Description 1 Sensor, Paper Out Internal Tray 1 250 010/01n/23v/ 23e 1 Spring, Bellcranck Internal 500 212/414/616/ 41b/41l/41e/61n Parts Catalog 7-15 - Lexmark Optra T | Service Manual - Page 274
4069-XXX Assembly 5: Paper Feed - Multipurpose Unit 7-16 Service Manual - Lexmark Optra T | Service Manual - Page 275
4069-XXX AsmIndex 5-1 5-2 5-3 5-4 5-5 Part Number 99A0075 99A0071 99A0076 99A0081 99A0083 5-6 99A1608 5-7 99A1531 5-8 5-8 5-9 5-10 5-11 5-12 5-13 99A0084 99A0082 , Frame Mounting PP 99A0263 2 Clip, Pick Roll Shaft PP 99A0267 1 Solenoid, MPT 2 Bushing, Pick Roll Shaft Parts Catalog 7-17 - Lexmark Optra T | Service Manual - Page 276
4069-XXX Assembly 6: Paper Feed - Alignment 7-18 Service Manual - Lexmark Optra T | Service Manual - Page 277
4069-XXX AsmIndex 6-1 6-2 6-3 6-4 6-5 6-6 6-7 NS Part Number 99A0089 99A1953 99A0490 99A0492 99A0565 99A0566 99A0559 Units Description 1 Alignment Assembly Paper Feed 1 1 Nut, Paper Reference Adjustment 1 Lever, Bellcrank Release 2 Screw, Alignment Asm Mtg PP 99A0263 Parts Catalog 7-19 - Lexmark Optra T | Service Manual - Page 278
4069-XXX Assembly 7: Paper Feed - Output 7-20 Service Manual - Lexmark Optra T | Service Manual - Page 279
4069-XXX AsmIndex 7-1 Part Number 99A1586 7-1 99A1604 7-1 99A1533 7-2 99A1644 7-2 99A1534 NS 99A0104 NS 99A1857 NS Units Description 1 Redrive Assembly, Inner 250 / 41l/41e/61n 1 Spring, Upper Diverter 1 Deflector, Upper Redrive 2 Screw, SEMS-Duplex Path PP 99A0263 Parts Catalog 7-21 - Lexmark Optra T | Service Manual - Page 280
4069-XXX Assembly 8: Integrated Paper Tray - 250 Sheet 7-22 Service Manual - Lexmark Optra T | Service Manual - Page 281
4069-XXX AsmIndex 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-11 8-12 8-13 Part Number 99A1536 99A1601 99A0120 99A1894 99A0119 99A1812 99A0121 99A0126 99A0124 99A0127 99A1952 1 Slider, Autosize 250 1 Label, Paper Size 1 Restraint, Back 250 Sheet Tray 1 Knob, Paper Size Parts Catalog 7-23 - Lexmark Optra T | Service Manual - Page 282
4069-XXX Assembly 9: Integrated Paper Tray - 500 Sheet 7-24 Service Manual - Lexmark Optra T | Service Manual - Page 283
4069-XXX AsmIndex 9-1 9-2 Part Number 99A1601 99A1576 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 99A1895 99A0292 99A1812 99A1750 99A0126 99A0124 99A1952 , Snap-in 1 Label, Paper Size 1 Knob, Paper Size 1 Slider, Autosize 500 2 Pad, Restraint 1 Restraint, Back Parts Catalog 7-25 - Lexmark Optra T | Service Manual - Page 284
4069-XXX Assembly 10: Main Drive 7-26 Service Manual - Lexmark Optra T | Service Manual - Page 285
4069-XXX AsmIndex 10-1 10-1 10-1 10-2 10-2 Part Number 99A1543 99A0129 99A0801 99A0134 99A1569 10-3 10-4 NS NS NS 99A0275 99A0954 99A0260 Units Description 1 Bevel with Grease Packet 4 Screw, Gearbox Mounting PP 99A0263 3 Screw, Motor Mounting PP 99A0263 2 Clip, Cable Parts Catalog 7-27 - Lexmark Optra T | Service Manual - Page 286
4069-XXX Assembly 11: Developer Drive 7-28 Service Manual - Lexmark Optra T | Service Manual - Page 287
4069-XXX AsmIndex 11-1 11-2 11-3 11-4 11-5 Part Number 99A1544 99A0136 99A0564 Units Description 1 Developer Drive Assembly 1 Shaft, Developer Drive 1 Coupler, Gear #55 1 Screw, Developer Drive Ground PP 99A0263 2 Screw, Developer Drive Mtg PP 99A0263 Parts Catalog 7-29 - Lexmark Optra T | Service Manual - Page 288
4069-XXX Assembly 12: Hot Roll Fuser 7-30 Service Manual - Lexmark Optra T | Service Manual - Page 289
4069-XXX AsmIndex 12-1 Part , Envelope Conditioner Fuser Board 2 Retainer, Backup Roll Bearing 1 Board Assembly, Fuser 010/212/414/616/ 01n/21n/61n/23v/23e 1 Board Assembly, Fuser 41b/41e/41l 2 Screw, Fuser Mounting 2 Standoff, Fuser Control Board 1 Standoff, Fuser Control Board Parts - Lexmark Optra T | Service Manual - Page 290
4069-XXX Assembly 12: Hot Roll Fuser (continued) 7-32 Service Manual - Lexmark Optra T | Service Manual - Page 291
Roller, Redrive Idler 1 Guide Assembly, Lower Exit 1 Lamp, 115V 875W CC Gold 1 Lamp, 115V 550W CC Green 1 Lamp, 220V 875W CC Silver 1 Lamp, 220V 550W CC Brown 1 Cover, Fuser Wiper Cavity 7 Screw, Hanger PP 99A0263 3 Clip, Fuse Mounting 1 Tray, Fuser AC Connector Parts Catalog 7-33 - Lexmark Optra T | Service Manual - Page 292
4069-XXX Assembly 13: Transfer 7-34 Service Manual - Lexmark Optra T | Service Manual - Page 293
4069-XXX AsmIndex 13-1 13-2 13-3 13-4 Part Number 99A1015 99A0349 99A0184 99A0186 13-5 13-6 13-7 NS 99A0185 99A0181 99A1578 Units Description 1 Transfer 1 Shaft, Transfer Pivot 1 Spring, Transfer Roll Left 1 Arm, Transfer Roll Left 1 Retainer, Pivot Shaft PP 99A0267 Parts Catalog 7-35 - Lexmark Optra T | Service Manual - Page 294
4069-XXX Assembly 14: Charging 7-36 Service Manual - Lexmark Optra T | Service Manual - Page 295
4069-XXX AsmIndex 14-1 14-2 14-3 14-4 NS Part Number 99A0512 99A0513 99A1017 99A1555 Units Description 1 Link Assembly, Charge Left Kit 1 Link Assembly, Charge Right Kit 1 Roll Assembly, Charge 1 Bushing, Charge Roll 1 Screw, Charge Roll PP 99A0263 Parts Catalog 7-37 - Lexmark Optra T | Service Manual - Page 296
4069-XXX Assembly 15: Electronics 7-38 Service Manual - Lexmark Optra T | Service Manual - Page 297
4069-XXX AsmIndex 15-1 15-1 15-1 15-1 15-2 Part Number 99A1869 99A1871 99A1923 99A1878 1342514 15-2 43H5248 99A0215 99A0205 Units Description 1 Engine Board Assembly 010/01n 1 Engine Board Assembly 212/21n/23v/23e 1 Engine Board Assembly 414/41b/41e/41l 1 Engine Board Assembly 616/61n 1 - Lexmark Optra T | Service Manual - Page 298
4069-XXX Assembly 15: Electronics (continued) 7-40 Service Manual - Lexmark Optra T | Service Manual - Page 299
4069-XXX AsmIndex 15-4 15-4 15-4 15-4 15-4 15-4 15-5 15-6 15-7 Part Number Units Description 99A1822 1 LVPS, 110 V ac PP 99A0263 1 Screw, Engine Bd Mounting Top PP 99A0263 Note: Be sure and check the printer service level before replacing the HVPS. Go to "Printer Serial Label" on page - Lexmark Optra T | Service Manual - Page 300
4069-XXX Assembly 15: Electronics (continued) 7-42 Service Manual - Lexmark Optra T | Service Manual - Page 301
4069-XXX AsmIndex 15-13 15-13 15-13 15-13 15-13 15-13 15-13 15-14 15-14 15-14 NS NS Part Number 99A1954 99A1955 99A1956 99A1957 99A1958 Assembly 41n/41l/41e/61n 2 Screw, Engine Bd Mtg Bottom PP 99A0263 2 Screw, Engine Bd Mtg Front PP 99A0263 2 Screw, Engine Bd Mtg Top PP 99A0263 1 Cable, - Lexmark Optra T | Service Manual - Page 302
4069-XXX Assembly 15: Electronics (continued) 7-44 Service Manual - Lexmark Optra T | Service Manual - Page 303
4069-XXX AsmIndex 15-15 15-16 Part Number 99A0408 15-16 15-16 15-17 15- INA Cover Mounting PP 99A0263 4 Screw, INA Cover Mounting PP 99A0263 2 Screw, INA Cover Mounting PP 99A0263 1 Engine Board Shield Assembly 1 Shield, Inner Assembly, 1 slot 010/01n/23v/ 23e 1 o Cover, INA Blank 1 - Lexmark Optra T | Service Manual - Page 304
4069-XXX Assembly 15: Electronics (continued) 7-46 Service Manual - Lexmark Optra T | Service Manual - Page 305
4069-XXX AsmIndex 15-22 15-23 15-24 15-25 15-25 15-25 15-26 15-27 15-28 15-29 Part Number 99A0138 99A0803 99A0255 99A1543 99A0129 99A0801 99A0256 99A0128 99A1632 99A0257 Units Description 1 Sensor, Standard Bin Level 1 Fan, Main 1 Cable, Main Drive Motor 1 Gearbox, w/Motor - Lexmark Optra T | Service Manual - Page 306
4069-XXX Assembly 15: Electronics (continued) 7-48 Service Manual - Lexmark Optra T | Service Manual - Page 307
4069-XXX AsmIndex 15-30 15-31 15-32 15-33 15-34 Part Number 99A0049 99A0466 99A1593 99A1501 99A1577 15-35 15-36 15-37 15-38 99A0053 99A0078 99A0072 99A0186 15-39 15-40 99A0576 99A0815 Units Description 1 Fan, Auxiliary 414/616 1 Sensor, Toner Cartridge Level 1 Cable, Smart Cartridge 1 - Lexmark Optra T | Service Manual - Page 308
4069-XXX Assembly 15: Electronics (continued) 7-50 Service Manual - Lexmark Optra T | Service Manual - Page 309
4069-XXX AsmIndex 15-41 15-41 15-41 15-41 15-41 15-42 15-43 Part Number 99A1526 99A1527 99A1528 99A1873 Fuser DC EP Autoconnect to Engine Board 1 Solenoid Assembly, Envelope Conditioner 1 Board Assembly 1 Sensor, Exit 1 Cover, Fuser Assembly with Thermistor, Thermal Fuse and RH Fuser - Lexmark Optra T | Service Manual - Page 310
4069-XXX Assembly 16: 250 Sheet Tray 7-52 Service Manual - Lexmark Optra T | Service Manual - Page 311
4069-XXX AsmIndex 16-1 Part Number 16-2 16-3 16-4 99A1967 99A0627 16-5 16-6 16-7 16-8 16-9 16-10 16-11 16-12 16-13 Low 2 Bracket, 250 Frame Retention 4 Washer, Bracket 250 Frame Retention Mounting PP 99A0677 4 Screw, Bracket 250 Frame Retention Mounting PP 99A0263 Parts Catalog 7-53 - Lexmark Optra T | Service Manual - Page 312
4069-XXX Assembly 16: 250 Sheet Tray (continued) 7-54 Service Manual - Lexmark Optra T | Service Manual - Page 313
4069-XXX AsmIndex 16-20 NS 16-21 16-22 16-23 16-24 16-25 16-26 16-27 16-28 NS 16-29 16-30 16-31 16-32 16-33 NS Part Number 99A0070 99A0438 99A1638 99A0026 Feed Roll 1 Gear, Bevel 1 Bearing, Drive Shaft 1 Cable, 250 Auto Connect Option 1 Spring, Bellcrank 250 Tray Option Parts Catalog 7-55 - Lexmark Optra T | Service Manual - Page 314
4069-XXX Assembly 16: 250 Sheet Tray (continued) 7-56 Service Manual - Lexmark Optra T | Service Manual - Page 315
4069-XXX AsmIndex 16-34 16-35 16-36 16-37 16-38 16-39 16-40 16-41 16-42 16-43 16-44 16-45 16-46 NS Part Number 99A1601 99A0120 99A1536 99A1894 99A0119 99A1637 99A0121 99A0126 99A0124 99A1952 99A1537 99A0893 99A0127 99A0286 Units Description 1 Latch, Back Restraint 2 Restraint Pad - Lexmark Optra T | Service Manual - Page 316
4069-XXX Assembly 17: 500 Sheet Tray 7-58 Service Manual - Lexmark Optra T | Service Manual - Page 317
4069-XXX AsmIndex 17-1 17-2 17-3 17-4 17-5 17-6 17-7 17-8 16-9 17-10 17-11 17-12 17-13 17-14 17-15 17-16 17-17 17-18 17-19 17-20 17-21 17-22 17-23 17-24 17-25 Part 1 Restraint, Back 500 Sheet Tray 1 Latch, Back Restraint 1 Label, Options 1 Board, Tray 1 Shaft, 500 Drive Parts Catalog 7-59 - Lexmark Optra T | Service Manual - Page 318
4069-XXX Assembly 17: 500 Sheet Tray (continued) 7-60 Service Manual - Lexmark Optra T | Service Manual - Page 319
4069-XXX AsmIndex 17-26 17-27 17-28 17-29 17-30 17-31 17-32 17-33 17-34 17-35 17-36 17-37 17-38 17-39 17-40 17-41 17-42 17-43 17-44 17-45 17-46 NS NS NS NS NS NS Part 1 Spring, Bellcrank 500 Option Tray 1 Tray Feature, Photo Bag Tray Assembly 1 Sprint, Photo Bag Transfer Parts Catalog 7-61 - Lexmark Optra T | Service Manual - Page 320
4069-XXX Assembly 18: Duplex 7-62 Service Manual - Lexmark Optra T | Service Manual - Page 321
99A0413 1 Guide, Return RH Lower 250 Duplex 1 Guide, Return RH Lower 500 Duplex 1 Guide, Upper 500 Duplex 1 Tray Assembly, Jam Removal 250 Duplex 1 Tray Assembly, Jam Removal 500 Duplex 2 Retainer 6 mm - Backup Roll PP 99A0404 2 Screw, M3x6L:G Supradrive PP 99A0413 Parts Catalog 7-63 - Lexmark Optra T | Service Manual - Page 322
4069-XXX Assembly 18: Duplex (continued) 7-64 Service Manual - Lexmark Optra T | Service Manual - Page 323
4069-XXX AsmIndex 18-21 18-21 18-22 18-23 18-24 Part Number 99A0342 99A1682 99A1131 99A0434 99A0279 99A0191 99A1669 99A0627 99A1666 99A1129 Units Description 1 Guide, LH Lower Return 250 Duplex 1 Guide, LH Lower Return 500 Duplex 1 Guide, Return LH Upper 250 Duplex 1 Sensor, Exit - Optical - Lexmark Optra T | Service Manual - Page 324
4069-XXX Assembly 18: Duplex (continued) 7-66 Service Manual - Lexmark Optra T | Service Manual - Page 325
4069-XXX AsmIndex 18-42 18-42 18-43 18-43 NS 18-44 18-44 18-45 18-46 18-47 18-48 18-49 18-50 18-51 18-52 18-53 Part Number 99A1290 99A1280 Shaft Assembly, Decurl 1 Screw, Tensioner PP 99A0413 2 Retainer, 6 mm Clutch Roll PP 99A0404 4 Feet, Duplex Base 1 Guide, Debuckle Parts Catalog 7-67 - Lexmark Optra T | Service Manual - Page 326
4069-XXX Assembly 19: Output Expander 7-68 Service Manual - Lexmark Optra T | Service Manual - Page 327
4069-XXX AsmIndex 19-1 Part Number 99A1857 19-2 19-3 99A0104 99A0369 19-4 99A0052 19-5 19-6 19-7 19-8 19-9 19-10 19-11 19-12 Spring, Swing Arm 1 Latch, Output Tray 2 Shaft Bearing PP 99A0572 1 Level Sensor Bracket 1 Flag, Output Paper Level 1 Sensor, Dual Bin Full Parts Catalog 7-69 - Lexmark Optra T | Service Manual - Page 328
4069-XXX Assembly 19: Output Expander (continued) 7-70 Service Manual - Lexmark Optra T | Service Manual - Page 329
4069-XXX AsmIndex 19-22 19-23 Part Number 99A1748 99A0368 19-24 19-25 19-26 19-27 19-28 19-29 19-30 99A0363 99A0371 Assembly, Belt Idler 1 Spring, Belt Tensioner 1 Sensor, Output Expander Pass Thru 1 Shaft Assembly, Middle 40T Also order PP 99A0572 1 Frame Assembly Parts Catalog 7-71 - Lexmark Optra T | Service Manual - Page 330
4069-XXX Assembly 20: Envelope Feeder 7-72 Service Manual - Lexmark Optra T | Service Manual - Page 331
Description 1 Paper Weight Assembly 1 Guide, Edge 1 Cover, Top 1 Sensor, Envelope Pass Thru 1 Clutch, Restraint/Gear 1 Cover, Right Side 1 Support, Slide Out 7 Roller, Support 1 Motor, Stepper D.C. 1 Label, Options 1 Switch, Envelope Out 1 Board Assembly, Electronic Control - Lexmark Optra T | Service Manual - Page 332
4069-XXX Assembly 20: Envelope Feeder (continued) 7-74 Service Manual - Lexmark Optra T | Service Manual - Page 333
4069-XXX AsmIndex 20-13 Part Number 20-14 NS NS NS NS NS NS NS NS NS NS , 7 mm Shaft PP 99A0404 1 Shaft, Drive Pressure Roller 1 Cable, Auto Connect Front 1 Spring, Cam Clutch 1 Label, Envelope Orientation Icon 1 Deflector Guide 1 Guard, Pass Through Sensor Parts Catalog 7-75 - Lexmark Optra T | Service Manual - Page 334
4069-XXX Assembly 21: High Capacity Feeder 7-76 Service Manual - Lexmark Optra T | Service Manual - Page 335
4069-XXX AsmIndex 21-1 21-2 Part Number 99A0660 21-3 21-4 21-5 21-6 21-9 21-7 21-8 21-10 99A0698 99A0691 99A0656 99A1809 99A0681 99A1818 21-11 21-12 21-13 NS 99A1829 99A0662 99A0716 NS Units Description 1 Frame, Printer Support Frame 2 3 Screw, Printer Support 2 Frame Mounting PP - Lexmark Optra T | Service Manual - Page 336
4069-XXX Assembly 21: High Capacity Feeder (continued) 7-78 Service Manual - Lexmark Optra T | Service Manual - Page 337
4069-XXX AsmIndex 21-14 21-15 21-16 21-17 21-18 21-19 21-20 21-21 21-22 21-23 Part Number 99A0657 99A0655 99A0658 99A0650 99A0661 99A1806 21-24 21-25 21-26 99A0392 Switch Spring Mounting PP 99A0677 1 Nut, Door Switch Spring Mounting PP 99A0676 1 Cable, Optical Sensor Parts Catalog 7-79 - Lexmark Optra T | Service Manual - Page 338
4069-XXX Assembly 21: High Capacity Feeder (continued) 7-80 Service Manual - Lexmark Optra T | Service Manual - Page 339
4069-XXX AsmIndex 21-28 Part Number 99A0188 21-29 21-30 21-31 99A0219 21-32 21-33 21-34 21-35 21-36 21-37 21-38 21-39 21-40 99A0719 99A0663 99A0664 99A1807 21-41 21-42 21-43 21-44 21-45 21-46 21-47 99A0653 99A1808 99A0714 Units Description 3 Guide - Lexmark Optra T | Service Manual - Page 340
4069-XXX Assembly 21: High Capacity Feeder (continued) 7-82 Service Manual - Lexmark Optra T | Service Manual - Page 341
4069-XXX AsmIndex 21-48 21-49 21-50 NS 21-51 21-52 Part Printer Support 1 Frame Mounting PP 99A0675 6 Washer, Printer Support Frame 1 Star PP 99A0677 6 Nut, Printer Support Frame 1 8-32 Hex PP 99A0676 10 Screw, Door to Door Frame Mounting PP 99A0675 1 Frame, Printer Support 1 1 Parts - Lexmark Optra T | Service Manual - Page 342
4069-XXX Assembly 21: High Capacity Feeder (continued) 7-84 Service Manual - Lexmark Optra T | Service Manual - Page 343
4069-XXX AsmIndex 21-60 Part Number 21-61 21-62 21-63 21-64 21-65 21-66 21-67 21-68 21-69 21-70 21-71 C-Clip 1 AC Receptacle, Upper AC 1 Cover, Top LVPS 3 Nut w/lockwasher, Top LVPS Cover Mounting 1 Nut w/lockwasher, Top LVPS Cover Mounting 1 Grommet, Top LVPS Cover Parts Catalog 7-85 - Lexmark Optra T | Service Manual - Page 344
4069-XXX Assembly 21: High Capacity Feeder (continued) 7-86 Service Manual - Lexmark Optra T | Service Manual - Page 345
4069-XXX AsmIndex 21-76 21-77 21-78 21-79 21-80 21-81 21-82 21-83 21-84 NS 21-85 21-86 21-87 21-88 21-89 21-90 21-91 21-92 21-93 21-94 Part Gear, Feed Roll 1 Bellcrank, Roller Release 1 Card Assembly, 2000 Tray Option 3 Screw, 2000 Tray Option Card Mounting PP 99A0263 Parts Catalog 7-87 - Lexmark Optra T | Service Manual - Page 346
4069-XXX Assembly 21: High Capacity Feeder (continued) 7-88 Service Manual - Lexmark Optra T | Service Manual - Page 347
4069-XXX AsmIndex 21-95 Part Number 21-96 21-97 21-98 21-99 21-100 21-101 21-102 21-103 21-104 99A1055 99A0070 99A0677 4 Screw, Bracket 250 Frame Retention Mounting PP 99A0263 2 Bracket, 250 Frame Retention 1 Cable, Paper Low Switch 1 Cable, Lower Limit Switch Parts Catalog 7-89 - Lexmark Optra T | Service Manual - Page 348
4069-XXX Assembly 22: Kiosk - Vertical Paper Adapter 7-90 Service Manual - Lexmark Optra T | Service Manual - Page 349
22-16 22-17 22-18 22-19 22-20 22-21 Part Number 99A0231 99A1646 99A1819 99A1705 99A1704 99A0197 99A0079 99A0087 99A0086 99A1706 99A0125 99A0232 99A1820 99A0226 99A0122 99A0137 99A0088 99A0085 Units Description 1 Bail, Support 1 Arm Assembly, Pivot 1 Mounting, Frame Assembly 12 Retainer PP - Lexmark Optra T | Service Manual - Page 350
4069-XXX Assembly 23: Kiosk - Horizontal Paper Adapter 7-92 Service Manual - Lexmark Optra T | Service Manual - Page 351
15 23-16 23-17 23-18 23-19 23-20 Part Number 99A0231 99A1646 99A1819 99A1705 99A1704 99A0197 99A0079 99A0087 99A0086 99A1707 99A0907 99A0232 99A1820 99A0122 99A0906 99A0088 99A0085 Units Description 1 Bail, Support 1 Arm Assembly, Pivot 1 Mounting, Frame Assembly 12 Retainer PP 99A0240 15 - Lexmark Optra T | Service Manual - Page 352
4069-XXX Assembly 24: High-Capacity Output Stacker 7-94 Service Manual - Lexmark Optra T | Service Manual - Page 353
4069-XXX Asm- Part Index Number 24-1 99A1748 24-2 24-3 24-4 99A1785 99A1783 99A1778 24-5 24 2 Door Asm, Rear Access 4 Latch, Rear Door 1 Frame, Right 2 Pulley, Output Tray 2 Shaft, Pulley 2 Guide, Output Tray 2 Spring, Output Tray 1 Cover, Right 1 Cover, Front 1 Tray Asm, Output 1 Frame, Left 1 - Lexmark Optra T | Service Manual - Page 354
4069-XXX Assembly 24: High-Capacity Output Stacker (cont'd) 7-96 Service Manual - Lexmark Optra T | Service Manual - Page 355
4069-XXX AsmIndex 24-14 24-15 24-16 24-17 24-18 24-19 24-20 24-21 24-22 24-23 24-24 24-25 24-26 24-27 24-28 24-NS Part Number 99A0107 99A0104 99A0369 99A0052 99A1749 99A1688 Sensor Upper Stacker Asm 1 Sensor Asm, Bin Full Dual Upper Stacker Asm 1 Belt, 95G Lower Stacker Asm Parts Catalog 7-97 - Lexmark Optra T | Service Manual - Page 356
4069-XXX Assembly 24: High-Capacity Output Stacker (cont'd) 7-98 Service Manual - Lexmark Optra T | Service Manual - Page 357
4069-XXX AsmIndex 24-29 24-30 24-31 24-32 24-33 24-34 24-35 24-35 24-36 24-NS 24-NS 24-NS Part Number 99A0913 99A0368 99A0363 99A0361 99A0362 99A0364 99A1791 99A1792 99A0351 99A1751 99A0462 99A0627 Units Description 2 Shaft, 40T Middle Output Stacker 2 Shaft Asm Lower 6 Pulley, Drive - Lexmark Optra T | Service Manual - Page 358
4069-XXX Assembly 25: 5-Bin Mailbox 7-100 Service Manual - Lexmark Optra T | Service Manual - Page 359
4069-XXX Asm- Part Index Number 25-1 99A1512 25-2 25-3 25-4 99A1710 99A1711 99A1785 Attach w/Brush 1 Kit, 5-Bin Mailbox Asm 1 Label, Options 1 Bail, order 99A1743, 5-Bin Mailbox Asm Kit 5 Support, Paper Tray 5 Stop Asm, Paper Tray 5 Flag, Bin Full 5 Sensor, Dual Paper Height 5 Cable, Dual Sensor - Lexmark Optra T | Service Manual - Page 360
4069-XXX Assembly 25: 5-Bin Mailbox (continued) 7-102 Service Manual - Lexmark Optra T | Service Manual - Page 361
4069-XXX AsmIndex 25-30 25-31 25-32 25-33 25-34 25-35 25-36 25-37 25-38 25-39 25-40 25-41 25-42 25-NS 25-NS 25-NS 25-NS 25-NS Part Number 99A1741 Paper Top Bin 1 Spring, Static Ground 1 Grease Packet, IBM #23 1 Roller Asm, Rear Access Door 1 Gear, Drive 1 Retainer, R-Ring Parts Catalog 7-103 - Lexmark Optra T | Service Manual - Page 362
4069-XXX Assembly 26: Options AsmIndex 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 Part DIMM, Font Simplified Chinese 1 DIMM, COS (supports Chinese fonts) 1 SIMM, Bar Code 1 SIMM, Prescribe 5/4/2 Flash 1 SIMM for , Image Quick Web 7-104 Service Manual - Lexmark Optra T | Service Manual - Page 363
4069-XXX Assembly 26: Options (continued) AsmIndex 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 Part Number 99A1890 41b/41l/23v/23e 1 Tray, Universal Adjustable 250 Sheet 1 Cartridge, Empty Shipping (2) 1 Cartridge, Empty Shipping (1) 1 Stacking Device, Integrated Label/Letter 1 - Lexmark Optra T | Service Manual - Page 364
Follower Assembly 1 Parts Packet, Envelope Option Gears 1 Parts Packet, Retainers Envelope Option 1 Parts Packet, Screws Duplex 1 Parts Packet, 500 Sheet Feeder Option Shaft Bearings 1 Parts Packet, Cable Ties (10 each) 1 Parts Packet, Screws High Capacity Feeder 1 Parts Packet, Nuts - Lexmark Optra T | Service Manual - Page 365
- Kiosk 1 Parts Packet, Screws - Kiosk 1 Grease Packet, Nyogel 744 1 Grease Packet, IBM 23 1 Packaging, 4069 250/250 printer 1 Packaging, 4069 500/250 printer 1 Packaging, 4069 500/500 printer 1 Packaging, 4069 500/500 plus 500 printer 1 Parts Packet, Retainer Parts Catalog 7-107 - Lexmark Optra T | Service Manual - Page 366
4069-XXX 7-108 Service Manual - Lexmark Optra T | Service Manual - Page 367
4069-XXX Index A Acronyms 1-5 Adjustment Procedures 4-2 Duplex Motor Drive Belts 4-2 Fuser Diverter Test 3-18 Print Registration 3-19 Print Tests 3-23 Printer Setup 3-20 Maintenance Page Count 3-21 Restore Engine Board Connectors 5-4 Envelope Option Board Connectors 5-15 Error Codes Index I-1 - Lexmark Optra T | Service Manual - Page 368
Messages 2-22 Service Error Codes 2-2 User Error Messages 2-16 User Line 2 Link Messages 2-21 User Line 2 Messages 2-20 User Status Messages 2-12 Parallel Wrap Test 3-11 Parts Catalog 7-1 Charging 7-36 Covers 7-4 Developer Drive 7-28 Duplex 7-62 Electronics 7-38 Envelope Feeder 7-72 Frame - Lexmark Optra T | Service Manual - Page 369
Guide 6-1 Scheduled Maintenance 6-2 Screw Identification Table 4-7 SDRAM Memory Test 3-10 Serial Wrap Test 3-12 Service Checks Charge Roll 2-29 Cover Open Switch/Cable 2-31 Dead Machine 2-32 Duplex Option 2-35 Envelope Feeder Option 2-38 Erase Lamp 2-45 Fan 2-46 Fuser 2-47 Hot Roll Fuser 2-47 Fuser - Lexmark Optra T | Service Manual - Page 370
Port 2-90 Print Quality 2-92 Printhead 2-91 Serial Port 2-106 Smart Cartridge 2-105 Toner Sensor 2-106 Transfer Roll 2-107 5-Bin Mailbox 2-82 Setting Configuration ID 3-21 Setting the Page Count 3-20 Status Messages 2-12 Symptom Tables 2-25 Base Printer 2-25 Duplex 2-27 Envelope Feeder Option 2-27 - Lexmark Optra T | Service Manual - Page 371
4069-XXX 99A0120 99A0121 99A0122 99A0124 99A0125 99A0126 99A0127 99A0128 99A0129 99A0134 99A0136 99A0137 99A0138 99A0142 99A0143 99A0144 99A0145 99A0148 99A0150 99A0157 99A0158 99A0159 99A0160 99A0167 - Lexmark Optra T | Service Manual - Page 372
4069-XXX 99A0341 99A0342 99A0346 99A0349 99A0350 99A0351 99A0361 53 7-53, 7-61 7-53, 7-61, 7-87 7-61 7-104 7-99, 7-103, 7-107 I-6 Service Manual 99A0466 99A0467 99A0469 99A0481 99A0482 99A0484 99A0485 99A0487 99A0488 99A0489 99A0490 99A0491 99A0492 99A0494 99A0512 99A0513 99A0545 99A0549 99A0556 - Lexmark Optra T | Service Manual - Page 373
4069-XXX 99A0675 99A0676 99A0677 99A0678 99A0679 99A0681 99A0684 99A0685 99A0690 99A0691 99A0692 99A0695 99A0698 99A0702 99A0703 99A0704 99A0705 99A0706 99A0707 99A0710 99A0711 99A0712 99A0714 99A0715 - Lexmark Optra T | Service Manual - Page 374
4069-XXX 99A1522 7-11 99A1524 7-11 99A1525 7-11 99A1526 7-13, 7-51 99A1527 7-13, 7-51 99A1583 7-59 99A1584 7-31 99A1585 7-31 99A1586 7-21 99A1587 7-7 99A1588 7-9 I-8 Service Manual 99A1591 99A1592 99A1593 99A1594 99A1595 99A1596 99A1597 99A1598 99A1599 99A1600 99A1601 99A1602 99A1603 99A1604 - Lexmark Optra T | Service Manual - Page 375
4069-XXX 99A1661 7-31 99A1662 7-9 99A1664 7-61 99A1665 7-61 99A1666 7-55, 7-59, 7-65, 7-69, 7-73, 7-89, 7-95, 7-101 99A1667 7-61 99A1668 7-65 99A1669 7-65 99A1672 7-67 - Lexmark Optra T | Service Manual - Page 376
4069-XXX 99A1779 99A1780 99A1781 99A1782 99A1783 99A1784 99A1785 77 7-105 7-9 7-11 7-11 7-107 7-107 7-107 7-107 7-21, 7-69 7-104 I-10 Service Manual 99A1863 99A1867 99A1869 99A1871 99A1873 99A1875 99A1878 99A1879 99A1884 99A1885 99A1886 99A1887 99A1889 99A1890 99A1894 99A1895 99A1896 99A1897
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4069-XXX
Lexmark Optra
TM
T
Lexmark and Optra are trademarks of
Lexmark International, Inc., registered
in the United States and/or other
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