Section |
Page |
Table of contents |
3 |
Notices and safety information |
15 |
Laser notice |
15 |
Laser |
15 |
Avis relatif à l’utilisation de laser |
15 |
Avvertenze sui prodotti laser |
15 |
Avisos sobre el láser |
16 |
Declaração sobre Laser |
16 |
Laserinformatie |
16 |
Lasermeddelelse |
16 |
Laserilmoitus |
17 |
Huomautus laserlaitteesta |
17 |
Laser-notis |
17 |
Laser-melding |
17 |
Avís sobre el Làser |
18 |
Lithium warning |
21 |
Consignes de sécurité |
21 |
Norme di sicurezza |
21 |
Sicherheitshinweise |
22 |
Pautas de Seguridad |
22 |
Informações de Segurança |
22 |
Informació de Seguretat |
23 |
Preface |
24 |
1. General information |
25 |
Maintenance approach |
25 |
Options |
26 |
Available internal options |
26 |
Media handling options |
26 |
Printer configurations |
27 |
Supported paper sizes, types, and weights |
30 |
Tools required |
32 |
Acronyms |
33 |
2. Diagnostic information |
35 |
Start |
35 |
Confirm the installation status |
36 |
Power-on Reset sequence |
36 |
Entering Diagnostics mode |
36 |
User attendance messages |
37 |
Error code table 1 |
48 |
Service checks |
160 |
Sensor (input) service check |
160 |
Sensor (fuser output) service check |
160 |
Sensor (narrow media) service check |
161 |
Sensor (duplex input) service check |
161 |
Sensor (duplex input) service check (external duplex only) |
162 |
Sensor (duplex exit) service check (external duplex only) |
162 |
Sensor (pass through) service check |
163 |
Sensor (envelope feeder empty) service check |
163 |
Sensor (input) late jam service check. |
163 |
Sensor (input) lingering jam service check. |
166 |
Sensor (input) early jam service check |
167 |
Sensor (input) static jam service check |
169 |
Sensor (fuser output) late jam service check. |
169 |
Sensor (fuser output) lingering jam service check. |
171 |
Sensor (fuser output) static jam service check |
172 |
Sensor (narrow media) late jam service check. |
173 |
Sensor (narrow media) static jam service check |
174 |
Sensor (duplex input) late jam service check. |
175 |
Sensor (duplex input) lingering jam service check. |
176 |
Sensor (duplex input) static jam service check. |
178 |
Sensor (pass through) late jam service check |
179 |
Sensor (pass through) lingering jam service check. |
180 |
Sensor (pass through) static jam service check |
181 |
Sensor (stapler pass through) late jam service check |
182 |
Sensor (stapler pass through) lingering jam service check |
183 |
Sensor (stapler pass through) static jam service check |
183 |
Sensor (output pass through) late jam service check |
184 |
Sensor (output pass through) lingering jam service check |
185 |
Sensor (output pass through) static jam service check |
186 |
Sensor (mailbox empty) late jam service check |
187 |
Sensor (mailbox empty) lingering jam service check |
188 |
Sensor (mailbox empty) static jam service check |
188 |
Sensor (toner empty) service check |
189 |
NVRAM mismatch failure (950.00 through 950.29) service check |
189 |
Image quality trouble |
191 |
Printer Related Troubleshooting |
191 |
Image Quality |
192 |
Network service check |
211 |
3. Diagnostic aids |
213 |
Understanding the printer control panel (models T650, T652, and T654) |
213 |
Accessing service menus (models T650, T652, and T654) |
214 |
Diagnostics mode (models T650, T652, and T654) |
215 |
Entering Diagnostics mode (models T650, T652, and T654) |
215 |
Available tests |
215 |
Exiting Diagnostics mode (models T650, T652, and T654) |
217 |
REGISTRATION |
217 |
PRINT TESTS |
219 |
HARDWARE TESTS |
220 |
DUPLEX TESTS |
224 |
INPUT TRAY TESTS |
226 |
OUTPUT BIN TESTS |
227 |
StapleSmart FINISHER TESTS |
230 |
BASE SENSOR TEST |
231 |
PRINTER SETUP |
231 |
EP SETUP |
233 |
REPORTS |
235 |
EVENT LOG |
235 |
EXIT DIAGNOSTICS (models T650, T652, and T654) |
236 |
Configuration menu (CONFIG MENU) (models T650, T652, and T654) |
237 |
Entering Configuration Menu (models T650, T652, and T654) |
237 |
Available menus |
237 |
Maintenance page count (Maint Cnt Value) |
237 |
Maintenance page counter reset (Reset Cnt) |
238 |
Print quality pages (Prt Quality Pgs) |
238 |
Reports |
238 |
SIZE SENSING |
239 |
Panel Menus |
239 |
PPDS Emulation |
239 |
Demo Mode |
239 |
Factory Defaults |
240 |
LES Applications |
240 |
Energy Conserve |
240 |
Paper Prompts |
240 |
Env Prompts |
240 |
Action for Prompts |
240 |
Font Sharpening |
240 |
Wiper Messages |
240 |
Clear Custom Status |
240 |
Best Speed |
241 |
Exit Config Menu (models T650, T652, and T654) |
241 |
Understanding the printer control panel (model T656) |
241 |
Accessing service menus (model T656) |
242 |
Diagnostics Menu (model T656) |
243 |
Entering Diagnostics Menu (model T656) |
243 |
Available tests |
243 |
Registration (printer) |
245 |
PRINT TESTS |
247 |
HARDWARE TESTS |
248 |
DUPLEX TESTS |
250 |
INPUT TRAY TESTS |
252 |
OUTPUT BIN TESTS |
253 |
BASE SENSOR TEST |
254 |
DEVICE TESTS |
255 |
PRINTER SETUP |
256 |
EP SETUP |
257 |
REPORTS |
259 |
EVENT LOG |
259 |
Configuration menu (CONFIG MENU) (model T656) |
261 |
Entering Configuration Menu (model T656) |
261 |
Available menus |
261 |
Maintenance Counter Value |
261 |
Reset Maintenance Counter |
262 |
Print Quality Pages |
263 |
Reports |
263 |
SIZE SENSING |
264 |
Panel Menus |
264 |
PPDS Emulation |
264 |
Factory Defaults |
266 |
Energy Conserve |
266 |
Paper Prompts |
267 |
Envelope Prompts |
267 |
Action for Prompts |
267 |
Jobs On Disk |
267 |
Disk Encryption |
268 |
Wipe Disk |
269 |
Font Sharpening |
269 |
Require Standby |
269 |
LES Applications |
270 |
Key Repeat Initial Delay |
270 |
Key Repeat Rate |
270 |
Wiper Message |
270 |
Clear Custom Status |
270 |
USB speed |
271 |
Exit Configuration Menu (model T656) |
271 |
Printer overview |
272 |
Printer theory |
273 |
Model T650 with duplex, paper path, rolls, and sensors |
273 |
Models T652 and T654 paper path rolls and sensors |
274 |
Functions of main components |
274 |
Media tray assembly |
275 |
Multi-purpose feeder (MPF) |
277 |
Supported paper sizes, types, and weights |
278 |
Registration |
279 |
Transfer |
280 |
Polygon printhead assembly |
281 |
Oscillating printhead assembly |
283 |
Fuser |
284 |
Fuser components |
284 |
Fuser unit assembly (type 1 and type 2) |
285 |
Exit |
286 |
Drive |
287 |
Electrical components and controller |
288 |
Control |
289 |
Printhead control |
289 |
Fuser control |
289 |
Xerographic and print cartridge components |
290 |
High Capacity Input Tray (HCIT) tray assembly |
296 |
250-sheet/550-sheet tray assembly |
297 |
Model T650 paper path, rolls, and sensors |
301 |
Models T652 and T654 paper path, rolls, and sensors |
302 |
Media tray assembly |
303 |
Duplex |
305 |
Model T650 duplex paper path |
305 |
Models T652 and T654 duplex paper path |
306 |
Understanding jam numbers and locations |
308 |
200 and 201 paper jams |
308 |
202 and 203 paper jams |
309 |
230 paper jam |
310 |
231-239 paper jams (optional external duplex unit) |
312 |
241–245 paper jams |
313 |
250 paper jam |
314 |
260 paper jam |
315 |
271–279 paper jams |
315 |
280 paper jam |
316 |
281 paper jam |
317 |
282 paper jam |
317 |
283 staple jam |
318 |
Security Reset Jumper |
320 |
Security Reset Jumper |
320 |
4. Repair Information |
323 |
Handling ESD-sensitive parts |
323 |
Adjustments |
324 |
Polygon and Oscillating printhead mechanical registration adjustment |
324 |
Oscillating printhead assembly electronic adjustment |
325 |
Alignment assembly adjustment |
326 |
Fuser solenoid adjustment |
328 |
Gap adjustment |
328 |
Removals |
329 |
Replacement note: To replace a removed part, reverse the order of removal unless noted otherwise. |
329 |
Access door removal (T650, T652, T654) |
330 |
Alignment assembly removal (T650, T652, T654) |
330 |
Connection access cover, rear removal (T650, T652, T654) |
333 |
Connection bezel assembly, rear removal (T650) |
333 |
Connection bezel assembly, rear removal (T652, T654) |
334 |
Cover assembly, rear lower removal (T650) |
335 |
Cover assembly, rear lower (T652, T654) |
335 |
Charge roll assembly removal (T650, T652, T654) |
336 |
Door assembly, rear removal (T650, T652, T654) |
337 |
Duplex guide assembly, rear removal (T652, T654) |
337 |
Duplex assembly removal (T652, T654) |
338 |
Duplex cooling fan removal (T652, T654) |
340 |
Duplex drive motor assembly removal (T652, T654) |
341 |
Duplex input sensor assembly removal (T652, T654) |
342 |
Duplex guide assembly, front removal (T652, T654) |
343 |
Fuser access door assembly removal (T650, T652, T654) |
344 |
Fuser drive release linkage removal (T650, T652, T654) |
345 |
Fuser unit assembly removal (T650, T652, T654) |
345 |
Fuser wiper cover assembly removal (T650, T652, T654) |
346 |
HVPS card assembly removal (T650, T652, T654) |
346 |
Inner deflector removal (T650, T652, T654) |
347 |
Laser cover removal (T650, T652, T654) |
349 |
LCD screen bezel removal (T650, T652, T654) |
350 |
LVPS card assembly removal (T650) |
351 |
LVPS card assembly removal (T652, T654) |
353 |
Main cooling fan removal (T650, T652, T654) |
354 |
Main drive motor assembly removal (T650, T652, T654) |
356 |
Media out actuator removal (T650, T652, T654) |
357 |
Media support removal (T650, T652, T654) |
358 |
Media turn guide removal (T650, T652, T654) |
358 |
MPF cam gear removal (T650, T652, T654) |
359 |
MPF lift plate assembly removal (T650, T652, T654) |
359 |
MPF media out actuator removal (T650, T652, T654) |
360 |
MPF pick roll assembly removal (T650, T652, T654) |
360 |
MPF pick solenoid assembly removal (T650, T652, T654) |
361 |
MPF tray door assembly removal (T650, T652, T654) |
363 |
Operator panel latch assembly removal (T650, T652, T654) |
365 |
Operator panel door assembly removal (T650, T652, T654) |
366 |
Operator panel hinge assembly, left removal (T650, T652, T654) |
367 |
Operator panel hinge assembly, right removal (T650, T652, T654) |
369 |
Operator panel door assembly removal (models X651, X652, X654, and X656) |
371 |
Operator panel cover latch assembly removal (models X651, X652, X654, and X656) |
374 |
Option drive shaft removal (T650, T652, T654) |
374 |
Output cover assembly removal (T650, T652, T654) |
376 |
Pick arm assembly removal (T650, T652, T654) |
376 |
Pick roll assembly removal (T650, T652, T654) |
379 |
Print cartridge cooling fan removal (T650, T652, T654) |
379 |
Print cartridge clamp assembly removal (T650, T652, T654) |
380 |
Print cartridge ID connector assembly removal (T650, T652, T654) |
381 |
Printhead assembly removal (T650) |
382 |
Printhead assembly removal (T652, T654) |
383 |
Redrive assembly removal (T650, T652, T654) |
384 |
Redrive motor assembly removal (T652, T654) |
385 |
Side cover, left removal (T650) |
387 |
Side cover, left removal (T652 and T654) |
388 |
Side cover, right removal (T650) |
389 |
Side cover, right removal (T652, T654) |
390 |
Sensor (duplex input) removal (T652, T654) |
390 |
Sensor (media level) removal (T650, T652, T654) |
392 |
Sensor (media out) removal (T650, T652, T654) |
392 |
Sensor (toner empty) removal (T650, T652, T654) |
393 |
Sensor (input) removal (T650, T652, T654) |
393 |
Sensor shield assembly removal (T650, T652, T654) |
394 |
Sensor (standard bin exit) removal (T650, T652, T654) |
395 |
Sensor (toner density) removal (T650, T652, T654) |
395 |
Standard bin actuator assembly removal (T650, T652, T654) |
395 |
Switch (media size) assembly removal (T650, T652, T654) |
396 |
System card assembly removal (T650, T652, T654, T656) |
398 |
Transfer roll assembly removal (T650, T652, T654) |
400 |
Transfer roll bracket assembly, left removal (T650, T652, T654) |
401 |
Transfer roll bracket assembly, right removal (T650, T652, T654) |
402 |
Transfer deflector removal (T650, T652, T654) |
402 |
Tray roller catch assembly removal (T650, T652, T654) |
403 |
Option removals |
405 |
5-bin mailbox rear door assembly removal |
406 |
5-bin mailbox left outer cover removal |
407 |
5-bin mailbox left inner cover removal |
407 |
5-bin mailbox right outer cover removal |
408 |
5-bin mailbox right inner cover removal |
409 |
5-bin mailbox top cover removal |
410 |
5-bin mailbox media bin full actuator removal |
411 |
5-bin mailbox sensor (pass through) removal |
412 |
5-bin mailbox sensor (media bin empty) removal |
413 |
5-bin mailbox controller card assembly removal |
414 |
5-bin mailbox static brush mylar assembly removal |
415 |
5-bin mailbox media bin fifth deflector removal |
416 |
5-bin mailbox media bin first through fourth deflector removal |
417 |
5-bin mailbox media bin extension assembly removal |
418 |
5-bin mailbox deflector gate solenoid removal |
418 |
5-bin mailbox transport solenoid removal |
420 |
5-bin mailbox sensor (deflector gate HP) removal |
421 |
250-sheet option tray assembly |
423 |
250-sheet media tray assembly removal |
423 |
250-sheet pick arm bracket assembly removal |
424 |
250-sheet media out actuator removal |
426 |
250-sheet frame assembly removal |
426 |
250-sheet controller card assembly removal |
428 |
550-sheet option tray assembly |
429 |
550-sheet media tray assembly removal |
429 |
550-sheet pick arm bracket assembly removal |
430 |
550-sheet bellcrank recoil spring removal |
431 |
550-sheet frame assembly removal |
431 |
550-sheet controller card assembly removal |
433 |
550-sheet option drive shaft with spring removal |
435 |
Anti-tip latch assembly removal |
435 |
High capacity input tray (HCIT) |
436 |
High capacity input tray (HCIT) media tray assembly removal |
437 |
High capacity input tray (HCIT) tray cover, front removal |
438 |
High capacity input tray (HCIT) cover, rear removal |
440 |
High capacity input tray (HCIT) cover, right removal |
442 |
High capacity input tray (HCIT) cover, left removal |
444 |
High capacity input tray (HCIT) anti-tip latch assembly removal |
445 |
High capacity input tray (HCIT) drawer slide assembly removal |
446 |
High capacity input tray (HCIT) tray lift drive motor assembly removal |
447 |
High capacity input tray (HCIT) controller card assembly removal |
448 |
High capacity input tray (HCIT) media size actuator assembly removal |
449 |
High capacity input tray (HCIT) pick arm bracket assembly removal |
452 |
High capacity input tray (HCIT) tray closed latch with spring removal |
454 |
High capacity stacker rear door assembly removal |
454 |
High capacity stacker right cover removal |
456 |
High capacity stacker left cover removal |
457 |
High capacity stacker media output bin assembly removal |
458 |
High capacity stacker controller card cover panel removal |
459 |
High capacity stacker switch (media bin HP) removal |
460 |
High capacity stacker sensor (media bin full) assembly removal |
461 |
High capacity stacker sensor (media bin full) bracket assembly removal |
461 |
High capacity stacker controller card assembly (upper and lower) removal |
462 |
High capacity stacker right frame removal |
463 |
High capacity stacker left frame removal |
464 |
High capacity stacker upper deflector gate removal |
465 |
High capacity stacker sensor (pass through) removal |
466 |
High capacity stacker left mounting bracket removal |
468 |
High capacity stacker sensor (deflector gate HP) removal |
469 |
Installing / Removing the RFID UHF option |
470 |
Lower interface cable assembly removal |
478 |
Media size actuator removal |
479 |
Media tray catch spring removal |
480 |
Media out actuator removal (models T652 and T654) |
480 |
Media size actuator removal |
481 |
Media tray catch spring removal |
481 |
Media tray roller catch assembly removal |
481 |
Output expander rear door assembly removal |
483 |
Output expander left outer cover removal |
483 |
Output expander left inner cover removal |
484 |
Output expander right outer cover removal |
484 |
Output expander right inner cover removal |
485 |
Output expander media bin latch (left and right) removal |
485 |
Output expander media output bin assembly removal |
486 |
Output expander media bin full actuator removal |
486 |
Output expander sensors (media bin full) assembly removal |
487 |
Output expander sensor (media bin full) bracket assembly removal |
488 |
Output expander controller card cover panel removal |
488 |
Output expander controller card removal |
490 |
Output expander sensor (pass through) removal |
491 |
Output expander deflector gate removal |
492 |
Output expander sensor (deflector gate HP) removal |
493 |
SFP stapler assembly rear door assembly removal |
494 |
SFP stapler assembly right cover removal |
494 |
SFP stapler assembly left cover removal |
495 |
SFP stapler assembly top cover removal |
496 |
SFP stapler assembly handle cover removal |
497 |
SFP stapler assembly LED sensor cover removal |
498 |
SFP stapler assembly sensor (finisher bin media present) removal |
499 |
SFP stapler assembly standard output bin LED and LED clear lens removal |
500 |
SFP stapler assembly tamper drive belt removal |
501 |
SFP stapler assembly tamper drive motor assembly removal |
502 |
SFP stapler assembly media stack flap and media stack flap actuator removal |
503 |
SFP stapler assembly stapler unit assembly removal |
504 |
SFP stapler assembly paddle drive motor assembly removal |
505 |
SFP stapler assembly sensor (media stack) removal |
506 |
SFP stapler assembly sensor (paddle HP) removal |
507 |
SFP stapler assembly sensor (stapler access door interlock) removal |
508 |
SFP stapler assembly sensor (tamper HP left and right) removal |
509 |
SFP stapler assembly sensor (bin full send) removal |
510 |
SFP stapler assembly sensor (bin full receive) removal |
511 |
SFP stapler assembly sensor (media in stapler) removal |
511 |
SFP stapler assembly sensor (deflector HP) removal |
512 |
Stapler/stacker controller card assembly removal |
514 |
Sensor (HCIT tray raised HP) with cable assembly removal |
514 |
Sensor (HCIT pass through) with cable removal |
517 |
Sensor (pass through) with cable removal |
518 |
Sensor (pass through) with cable removal |
518 |
Tray roller catch assembly removal |
518 |
Tray roller catch assembly removal |
519 |
Upper interface cable assembly removal |
519 |
5. Connector locations and connections |
521 |
Connections |
521 |
6. Preventive maintenance |
523 |
Safety inspection guide |
523 |
Lubrication specifications |
523 |
Individual maintenance part expected life |
523 |
Scheduled maintenance |
524 |
Maintenance kit |
524 |
7. Parts catalog |
525 |
How to use this parts catalog |
525 |
Assembly 1: Covers |
526 |
Assembly 2: T650, T652, and T654 Operator panel |
528 |
Assembly 3: T656dne Operator panel, MPF and smart card |
530 |
Assembly 4: Drive motor assemblies and duplex |
532 |
Assembly 5: Media path and ducts |
534 |
Assembly 6: Printhead, charge, and transfer |
536 |
Assembly 7: Pick arm assembly, trays, and MPF |
538 |
Assembly 8: LVPS, fuser and electrical cables 1 |
540 |
Assembly 9: HVPS, system card, and electrical cables 2 |
542 |
Assembly 10: 250 Sheet option tray assembly |
544 |
Assembly 11: 550 Sheet option tray assembly |
546 |
Assembly 12: HCIT Sheet option tray assembly |
548 |
Assembly 13: SFP stapler assembly #1 |
550 |
Assembly 14: SFP stapler assembly #2 |
552 |
Assembly 15: SFP stapler assembly #3 |
554 |
Assembly 16: SFP stapler assembly #4 |
556 |
Assembly 17: 5-bin mailbox #1 |
558 |
Assembly 18: 5-bin mailbox #2io |
560 |
Assembly 19: High capacity stacker |
562 |
Assembly 20: Output expander |
564 |
Assembly 21: Envelope feeder and external duplex |
566 |
Assembly 22: RFID UHF Option assembly |
568 |
Assembly 23: Miscellaneous |
569 |
Assembly 24: Power cords |
571 |
Assembly 25: Universal trays and accessories |
572 |
Index |
573 |
Part number index |
577 |
Print defects guide |
585 |