Makita MAC5501G Instruction Manual - Page 15

Problem, Possible Cause, Corrective Action

Page 15 highlights

TROUBLE SHOOTING PROBLEM Will not start Low pressure Oil in Discharge Compressor Overheats Compressor loads & unloads or idols up & down excessively POSSIBLE CAUSE Safety valve leaks Drain cock open Loose tubes or fittings Dirty or plugged air filter Defective unloader valve Too much oil in the crankcase Improper oil viscosity Compressor overheated Restricted air filter Worn piston rings Dirty compressor head, cylinder or intercooler Clogged inlet filter Operating pressure too high Low oil or wrong oil being used Compressor cycle too long. Proper cycle is 50-60% on Stop/Start operation Pilot valve differential adjusted too close. Leaks in air system Worn or loose drive belts Defective compressor valves Compressor too small for intended use CORRECTIVE ACTION Please refer to Honda manual included Replace safety valve Close drain cock Tighten fittings Clean or replace as necessary Replace unloader valve Drain oil and fill to proper level Drain and replace oil Air pressure regulated too high Clean or replace air filter Replace piston rings Clean with compressed air Clean or replace as necessary Reduce operating pressure Drain and replace oil Allow for longer rest between Cycles Replace worn components as necessary Make necessary adjustments Check for leaks Tighten V-belts or replace Replace valves Upgrade to larger compressor Page 15

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PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
Will not start
Please refer to Honda manual
included
Low pressure
Safety valve leaks
Replace safety valve
Drain cock open
Close drain cock
Loose tubes or fittings
Tighten fittings
Dirty or plugged air filter
Clean or replace as necessary
Defective unloader valve
Replace unloader valve
Oil in
Too much oil in the crank-
Drain oil and fill to proper level
Discharge
case
Improper oil viscosity
Drain and replace oil
Compressor overheated
Air pressure regulated too
high
Restricted air filter
Clean or replace air filter
Worn piston rings
Replace piston rings
Compressor
Dirty compressor head, cylin-
Clean with compressed air
Overheats
der or intercooler
Clogged inlet filter
Clean or replace as necessary
Operating pressure too high
Reduce operating pressure
Low oil or wrong oil being used
Drain and replace oil
Compressor cycle too long.
Allow for longer rest between
Proper cycle is 50-60% on
Cycles
Stop/Start operation
Compressor
Pilot valve differential adjust-
Replace worn components as
loads & un-
ed too close.
necessary
loads or idols
Make necessary adjustments
up & down
Leaks in air system
Check for leaks
excessively
Worn or loose drive belts
Tighten V-belts or replace
Defective compressor valves
Replace valves
Compressor too small for
Upgrade to larger compressor
intended use
Page 15
TROUBLE SHOOTING