Makita MAC5501G Instruction Manual - Page 16

Trouble Shooting - replacement parts

Page 16 highlights

TROUBLE SHOOTING PROBLEM Insufficient output, low discharge pressure Engine stalls Water in crankcase oil gets dirty, rusty valves or cylinders POSSIBLE CAUSE Clogged inlet filter Leaks in air lines, air valves, fittings, etc. Drive belts slipping. Drain valve left open Defective pressure gauge Leaking head gasket Dirty or plugged inter cooler tubes Unloader pilot adjusted too low, or defective Worn or defective compressor valves Worn piston work out rings Restrictive check valve Compressor incorrectly sized Faulty unloader / check valve Low oil in engine Compressor not level Cycle too short; compressor does not operate long enough to vaporize condensed moisture during compression Compressor operating outside in cold conditions or inlet filter not protected against weather CORRECTIVE ACTION Clean or replace as necessary Replace worn components as necessary Tension V-belts Close drain valve Replace pressure gauge Replace head gasket Remove and clean inter cooler tubes Make necessary adjustments Replace valves Replace worn parts Clean check valve and replace if necessary Upgrade to larger compressor Replace unloader check valve Add oil to engine Level compressor Allow for longer operating cycle Provide adequate protection against extreme weather conditions Page 16

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PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
Insufficient
Clogged inlet filter
Clean or replace as necessary
output, low
Leaks in air lines, air valves,
Replace worn components as
discharge
fittings, etc.
necessary
pressure
Drive belts slipping.
Tension V-belts
Drain valve left open
Close drain valve
Defective pressure gauge
Replace pressure gauge
Leaking head gasket
Replace head gasket
Dirty or plugged inter cooler
Remove and clean inter cooler
tubes
tubes
Unloader pilot adjusted too
Make necessary adjustments
low, or defective
Worn or defective compressor
Replace valves
valves
Worn piston work out rings
Replace worn parts
Restrictive check valve
Clean check valve and replace
if necessary
Compressor incorrectly sized
Upgrade to larger compressor
Engine stalls
Faulty unloader / check valve
Replace unloader check valve
Low oil in engine
Add oil to engine
Compressor not level
Level compressor
Water in
Cycle too short; compressor
Allow for longer operating
crankcase
does not operate long enough
cycle
oil gets dirty,
to vaporize condensed mois-
rusty valves
ture during compression
or cylinders
Compressor operating out-
Provide adequate protec-
side in cold conditions or inlet
tion against extreme weather
filter not protected against
conditions
weather
Page 16
TROUBLE SHOOTING