Sanyo 12KS71 Installation Instructions - Page 19

Air Purging

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05-424 KS0971-1271 12/13/05 1:28 PM Page 19 6. Air Purging Air and moisture remaining in the refrigerant system have undesirable effects as indicated below. Therefore, they must be purged completely. q pressure in the system rises q operating current rises q cooling (or heating) efficiency drops q moisture in the air may freeze and block capillary tubing q water may lead to corrosion of parts in the refrigerant system s Air Purging with a Vacuum Pump (for Test Run) (1) Check that each tube (both narrow and wide tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Note that both narrow and wide tube service valves on the outdoor unit are kept closed at this stage. (2) Using an adjustable wrench or box wrench, remove the valve caps from the service valve on both narrow and wide tubes. (3) Connect a vacuum pump and a manifold valve (with pressure gauges) to the service port on the wide tube service valve. (Fig. 57) Indoor unit Outdoor unit Manifold valve (Exclusively for R410A) Pressure gauge Lo Hi CAUTION The service port on the wide tube service valve uses a Schrader core valve to access the refrigerant system. The valve core is similar to those used in automobile tires. Therefore, be sure to use a vacuum hose connector which has a pushpin inside. CAUTION Be sure to use a manifold valve for air purging. If it is not available, use a stop valve (field supply) for this purpose. The "Hi" knob of the manifold valve must always be kept closed. (4) With the "Lo" knob of the manifold valve open, run the vacuum pump. The operation time for the vacuum pump varies with tubing length and the capacity of the pump. The following table shows the amount of time for evacuation: Table 7 Required time for evacuation when 100 liter/h vacuum pump is used If tubing length is less than 33 ft. (10 m) If tubing length is more than 33 ft. (10 m) 10 min. or more 15 min. or more 19 Charging hose (Exclusively for R410A) Vacuum pump adapter (Exclusively for R410A) (with reverse flow prevention) Vacuum pump Fig. 57 NOTE To prevent other refrigerants from being mistakenly charged to units which use R410A, the size of the charge port on the service valve is different from the one for other refrigerant types. For servicing such as recharging, the specified charging hose, manifold and vacuum pump adapter (with reverse flow prevention) for R410A must be used. NOTE The required time in Table 7 is calculated based on the assumption that the ideal (or target) vacuum condition is around 10 mmHg abs.

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19
6.
Air Purging
Air and moisture remaining in the refrigerant system
have undesirable effects as indicated below. Therefore,
they must be purged completely.
pressure in the system rises
operating current rises
cooling (or heating) efficiency drops
moisture in the air may freeze and block capillary tubing
water may lead to corrosion of parts in the refrigerant
system
Air Purging with a Vacuum Pump (for Test Run)
(1)
Check that each tube (both narrow and wide tubes)
between the indoor and outdoor units have been
properly connected and all wiring for the test run
has been completed. Note that both narrow and
wide tube service valves on the outdoor unit are
kept closed at this stage.
(2)
Using an adjustable wrench or box wrench, remove
the valve caps from the service valve on both nar-
row and wide tubes.
(3)
Connect a vacuum pump and a manifold valve (with
pressure gauges) to the service port on the wide
tube service valve. (Fig. 57)
(4)
With the “Lo” knob of the manifold valve open, run
the vacuum pump. The operation time for the vacu-
um pump varies with tubing length and the capacity
of the pump. The following table shows the amount
of time for evacuation:
Table 7
Hi
Lo
Indoor unit
Outdoor unit
Manifold valve
(Exclusively for R410A)
Pressure
gauge
Vacuum pump
Charging hose
(Exclusively for R410A)
Vacuum pump adapter
(Exclusively for R410A)
(with reverse flow prevention)
Fig. 57
CAUTION
Be sure to use a manifold valve
for air purging. If it is not avail-
able, use a stop valve (field sup-
ply) for this purpose. The “Hi”
knob of the manifold valve must
always be kept closed.
The required time in Table 7 is calculated based on the
assumption that the ideal (or target) vacuum condition
is around 10 mmHg abs.
NOTE
Required time for evacuation when
100 liter/h vacuum pump is used
If tubing length is
If tubing length is
less than 33 ft. (10 m)
more than 33 ft. (10 m)
10 min. or more
15 min. or more
CAUTION
The service port on the wide tube
service valve uses a Schrader core
valve to access the refrigerant sys-
tem. The valve core is similar to
those used in automobile tires.
Therefore, be sure to use a vacuum
hose connector which has a push-
pin inside.
To prevent other refrigerants from being mistakenly
charged to units which use R410A, the size of the
charge port on the service valve is different from the
one for other refrigerant types. For servicing such as
recharging, the specified charging hose, manifold and
vacuum pump adapter (with reverse flow prevention)
for R410A must be used.
NOTE
05-424 KS0971-1271
12/13/05
1:28 PM
Page 19