GE SG50T12TVT Use and Care Manual - Page 9

Thermal Expansion, Water Supply Connections - model #

Page 9 highlights

Safety Instructions Installation Instructions Operating Instructions Thermal Expansion Determine if a check valve exists in the inlet water line. Check with your local water utility. It may have been installed in the cold water line as a separate back flow preventer, or it may be part of a pressure reducing valve, water meter or water softener. A check valve located in the cold water inlet line can cause what is referred to as a "closed water system". A cold water inlet line with no check valve or back flow prevention device is referred to as an "open" water system. As water is heated, it expands in volume and creates an increase in the pressure within the water system. This action is referred to as "thermal expansion". In an "open" water system, expanding water which exceeds the capacity of the water heater flows back into the city main where the pressure is easily dissipated. A "closed water system", however, prevents the expanding water from flowing back into the main supply line, and the result of "thermal expansion" can create a rapid and dangerous pressure increase in the water heater and system piping. This rapid pressure increase can quickly reach the safety setting of the relief valve, causing it to operate during each heating cycle. Thermal expansion, and the resulting rapid, and repeated expansion and contraction of components in the water heater and piping system can cause premature failure of the relief valve, and possibly the heater itself. Replacing the relief valve will not correct the problem! The suggested method of controlling thermal expansion is to install an expansion tank in the cold water line between the water heater and the check valve (see illustration below). The expansion tank is designed with an air cushion built in that compresses as the system pressure increases, thereby relieving the over pressure condition and eliminating the repeated operation of the relief valve. Other methods of controlling thermal expansion are also available. Contact your installing contractor, water supplier or plumbing inspector for additional information regarding this subject. Care and Cleaning Troubleshooting Tips IMPORTANT: Do not apply heat to the HOT or COLD water connections. If sweat connections are used, sweat tubing to adapter before fitting adapter to the cold water connections on heater. Any heat applied to the cold water supply fittings will permanently damage the dip tube. NOTICE: The National Fuel Gas Code (NFGC) mandates a manual gas shut-off valve: See (NFGC) for complete instructions. Local codes or plumbing authority requirements may vary from the instructions or diagrams provided and take precedent over these instructions. Vacuum Relief Valve (Not Supplied) If required, install per local codes and valve manufacturer's instructions. Water Supply Connections Refer to the illustration below for suggested typical installation. The installation of unions or flexible copper connectors is recommended on the hot and cold water connections so that the water heater may be easily disconnected for servicing if necessary. The HOT and COLD water connections are clearly marked and are 3/4" NPT on all models. Install a shut-off valve in the cold water line near the water heater. Heat trap 6" minimum Hot water outlet to fixtures Water Heater Jacket Temperature and pressure relief valve Vent connector Union 1/4" per foot maximum slope up or down for horizontal venting. Anode Blower assembly Union Manual gas shut-off To gas supply Ground joint union Sediment trap Cap Thermostatic gas valve Jacket door Flammable Vapor Sensor Auxiliary catch pan Drain Pan Pipe to suitable drain. Shut-off valve Heat trap 6" minimum To cold water supply Thermal expansion tank (if required) Shut-off valve Drain valve Relief valve discharge line to suitable open drain. Combustion Air Inlet Openings 6" Air gap 9 Customer Service

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9
Thermal Expansion
Determine if a check valve exists in the
inlet water line. Check with your local
water utility.
It may have been installed in
the cold water line as a separate back flow
preventer, or it may be part of a pressure
reducing valve, water meter or water softener.
A check valve located in the cold water inlet line
can cause what is referred to as a
“closed
water system”
. A cold water inlet line with
no check valve or back flow prevention device is
referred to as an
“open”
water system.
As water is heated, it expands in volume and
creates an increase in the pressure within the
water system. This action is referred to as
“thermal expansion”
. In an
“open”
water
system, expanding water which exceeds the
capacity of the water heater flows back into
the city main where the pressure is easily
dissipated.
A
“closed water system”
, however, prevents
the expanding water from flowing back into the
main supply line, and the result of
“thermal
expansion”
can create a rapid and dangerous
pressure increase in the water heater and
system piping. This rapid pressure increase can
quickly reach the safety setting of the relief
valve, causing it to operate during each heating
cycle. Thermal expansion, and the resulting
rapid, and repeated expansion and contraction
of components in the water heater and piping
system can cause premature failure of the relief
valve, and possibly the heater itself. Replacing
the relief valve
will not
correct the problem!
The suggested method of controlling thermal
expansion is to install an expansion tank in
the cold water line between the water heater
and the check valve (see illustration below).
The expansion tank is designed with an air
cushion built in that compresses as the system
pressure increases, thereby relieving the over
pressure condition and eliminating the repeated
operation of the relief valve. Other methods of
controlling thermal expansion are also available.
Contact your installing contractor, water
supplier or plumbing inspector for additional
information regarding this subject.
Refer to the illustration below for suggested
typical installation. The installation of unions
or flexible copper connectors is recommended
on the hot and cold water connections so that
the water heater may be easily disconnected
for servicing if necessary. The HOT and COLD
water connections are clearly marked and are
3/4” NPT on all models. Install a shut-off valve
in the cold water line near the water heater.
Water Supply Connections
IMPORTANT: Do not
apply heat to the HOT or
COLD water connections.
If sweat connections
are used, sweat tubing
to adapter before fitting
adapter to the cold water
connections on heater.
Any heat applied to the
cold water supply fittings
will permanently damage
the dip tube.
NOTICE: The National
Fuel Gas Code (NFGC)
mandates a manual
gas shut-off valve: See
(NFGC) for complete
instructions.
Local
codes or plumbing
authority requirements
may vary from the
instructions or diagrams
provided and take
precedent over these
instructions.
Vacuum Relief Valve
(Not Supplied)
If required, install per local codes
and valve manufacturer’s
instructions.
Safety Instructions
Installation Instructions
Operating Instructions
Care and Cleaning
Troubleshooting Tips
Customer Service
Heat trap
6” minimum
Heat trap
6” minimum
Union
To gas supply
Sediment trap
Cap
Ground joint union
Drain Pan Pipe to
suitable drain.
Drain
valve
Relief valve discharge line
to suitable open drain.
To cold water
supply
6” Air gap
Blower assembly
1/4” per foot maximum slope up or
down for horizontal venting.
Auxiliary catch pan
Union
Anode
Vent connecto
r
Thermostatic gas valve
Jacket door
Manual gas shut-off
Temperature and pressure
relief valve
Shut-off valve
Shut-off
valve
Thermal expansion
tank (if required)
Combustion Air
Inlet Openings
Hot water outlet to
fixtures
Water Heater Jacket
Flammable Vapor Sensor