Poulan 4400-4900-5400 User Manual - Page 11

CARBURETOR, ADJUSTMENT, Model, Speed, Mixture, Screw, Ictle, FILTER, MOUNTS

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CARBURETOR ADJUSTMENT (Model 4400/4900/5400) STOP THE ENGINE - Make sure you are using clean, fresh fuel mixture at the correct gasoline/oil ratio. THE AIR FILTER MUST BE CLEAN AND FASTENED SECURELY. The cylinder shield should be in place and fastened securely. 1. Turn the high speed and low speed mixture screws clockwise ono* until they stop. DO NOT TIGHTEN OR FORCE THE SCREWS ANY FARTHER! YOU MAY DAMAGE THE NEEDLE SEATS. Turn the high speed and low speed mixture screws 1 full turn counterclockwise. /raft Figure 19. CAUTION! THE CHAIN WILL BE MOVING DURING THE FOLLOWING PROCEDURE. 2. Start the engine and run for a few minutes to bring it to operating temperature. 3. Squeeze the throttle trigger and run the engine at full RPM for approximately 3 SECONDS, then allow it to return to idle speed. 4. If the engine will not idle after it is warm, or it idles too fast causing the chain to move, adjust the idle speed screw. Turn the screw clockwise sow* to increase idle speed, counterclockwise Aran* to decrease idle speed. The idle speed should be set as fast as possible, without causing the chain to move. 5. Turn the low speed mixture screw clockwise until the engine RPM increases and then starts to decrease. Note this setting point. Now turn the screw counterclockwise 4-gif until the RPM starts to decrease again. Set the low speed mixture screw midway between these two points. 6. Squeeze the throttle trigger quickly. If the engine dies or hesitates, turn the low speed mixture screw 1/16 turn counterclockwise tole . Repeat this procedure until the engine will accelerate without hesitation. CAUTION! THE HIGH SPEED MIXTURE SCREW MUST NEVER BE SET AT LESS THAN 7/8 TURN OPEN. A. LEAN MIXTURE WILL CAUSE THE ENGINE TO RUN HOT AND DAMAGE IT. 7. With the high speed mixture screw 1 full turn open, make a test cut with the saw. If the engine fails to have power and run smoothly during the test cut, allow the engine to return to idle speed, and turn the high speed mixture screw 1/16 turn clockwise rm.*. Make another test cut. Continue this procedure until the engine runs smoothly and with power in the test cut. REMINDER -NEVER SET THE HIGH SPEED MIXTURE SCREW LESS THAN 7/8 TURN OPEN. 8. After the low speed and high speed mixture settings are made, it may be necessary to re-adjust the engine idle speed. Refer to step 4. AIR FILTER Clean the air filter after every 10 tanks of gas or every 5 hours of operation. TO CLEAN: 1. Close choke to prevent dirt from entering carburetor. 2. Remove the cylinder cover, then remove air filter. Fig. 20. 3. Separate the two air filter halves. 4. Using a soft bristled brush such as a small paint brush, brush away all dust or other debris from the filter. 5. Clean by soaking in a non-oily, non-flammable solvent. 6. Allow to dry. 7. Before replacing filter clean away chips, saw dust, and other debris on surfaces filter is to be placed on. WARNING: Do not operate your saw without the air filter in place. Dirt and dust in the air can be drawn in carburetor causing damage to the engine. N._ Figure 20 MOUNTS: Your saw is equipped with a counter-vibe system which consists of 6 isolator mounts Fig. 21. Just as the shock absorbers on a car protect you from jolts and bumps the isolators protect the user from engine, bar and chain vibration. Mounts should be checked daily when saw is in operation and should be replaced when vibration appears • excessive or when mounts develop an out of round or swollen shape. This is usually caused from being exposed to gasoline and oil for long periods of time. IT IS NECESSARY TO REPLACE ALL MOUNTS WHEN A MOUNT FAILURE OCCURS. 4-s 1 High Speed Mixture Screw tv2,34/ i, €4, Ictle Speed Screw / Low Speed Mixture Screw Figure 19 a Figure 21 11

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CARBURETOR
ADJUSTMENT
(Model
4400/4900/5400)
STOP
THE
ENGINE
Make
sure
you
are
using
clean,
fresh
fuel
mixture
at
the
correct
gasoline/oil
ratio.
THE
AIR
FILTER
MUST
BE
CLEAN
AND
FASTENED
SECURELY.
The
cylinder
shield
should
be
in
place
and
fastened
securely.
1.
Turn
the
high
speed
and
low
speed
mixture
screws
clockwise
ono*
until
they
stop.
DO
NOT
TIGHTEN
OR
FORCE
THE
SCREWS
ANY
FARTHER!
YOU
MAY
DAMAGE
THE
NEEDLE
SEATS.
Turn
the
high
speed
and
low
speed
mixture
screws
1
full
turn
counterclockwise.
/raft
Figure
19.
CAUTION!
THE
CHAIN
WILL
BE
MOVING
DURING
THE
FOLLOWING
PROCEDURE.
2.
Start
the
engine
and
run
for
a
few
minutes
to
bring
it
to
operating
temperature.
3.
Squeeze
the
throttle
trigger
and
run
the
engine
at
full
RPM
for
approximately
3
SECONDS,
then
allow
it
to
return
to
idle
speed.
4.
If
the
engine
will
not
idle
after
it
is
warm,
or
it
idles
too
fast
causing
the
chain
to
move,
adjust
the
idle
speed
screw.
Turn
the
screw
clockwise
sow*
to
increase
idle
speed,
counterclockwise
Aran*
to
decrease
idle
speed.
The
idle
speed
should
be
set
as
fast
as
possible,
without
causing
the
chain
to
move.
5.
Turn
the
low
speed
mixture
screw
clockwise
until
the
engine
RPM
increases
and
then
starts
to
decrease.
Note
this
setting
point.
Now
turn
the
screw
counterclockwise
4-
gif
until
the
RPM
starts
to
decrease
again.
Set
the
low
speed
mixture
screw
midway
between
these
two
points.
6.
Squeeze
the
throttle
trigger
quickly.
If
the
engine
dies
or
hesitates,
turn
the
low
speed
mixture
screw
1/16
turn
counterclockwise
tole
.
Repeat
this
procedure
until
the
engine
will
accelerate
without
hesitation.
CAUTION!
THE
HIGH
SPEED
MIXTURE
SCREW
MUST
NEVER
BE
SET
AT
LESS
THAN
7/8
TURN
OPEN.
A.
LEAN
MIXTURE
WILL
CAUSE
THE
ENGINE
TO
RUN
HOT
AND
DAMAGE
IT.
7.
With
the
high
speed
mixture
screw
1
full
turn
open,
make
a
test
cut
with
the
saw.
If
the
engine
fails
to
have
power
and
run
smoothly
during
the
test
cut,
allow
the
engine
to
return
to
idle
speed,
and
turn
the
high
speed
mixture
screw
1/16
turn
clockwise
rm.*.
Make
another
test
cut.
Continue
this
procedure
until
the
engine
runs
smoothly
and
with
power
in
the
test
cut.
REMINDER
—NEVER
SET
THE
HIGH
SPEED
MIXTURE
SCREW
LESS
THAN
7/8
TURN
OPEN.
8.
After
the
low
speed
and
high
speed
mixture
settings
are
made,
it
may
be
necessary
to
re
-adjust
the
engine
idle
speed.
Refer
to
step
4.
4
-s
High
Speed
Mixture
Screw
1
tv2,
3
/
4i,
€4,
Ictle
Speed
Screw
/
Low
Speed
Mixture
Screw
Figure
19
AIR
FILTER
Clean
the
air
filter
after
every
10
tanks
of
gas
or
every
5
hours
of
operation.
TO
CLEAN:
1.
Close
choke
to
prevent
dirt
from
entering
carburetor.
2.
Remove
the
cylinder
cover,
then
remove
air
filter.
Fig.
20.
3.
Separate
the
two
air
filter
halves.
4.
Using
a
soft
bristled
brush
such
as
a
small
paint
brush,
brush
away
all
dust
or
other
debris
from
the
filter.
5.
Clean
by
soaking
in
a
non
-oily,
non-flammable
solvent.
6.
Allow
to
dry.
7.
Before
replacing
filter
clean
away
chips,
saw
dust,
and
other
debris
on
surfaces
filter
is
to
be
placed
on.
WARNING:
Do
not
operate
your
saw
without
the
air
filter
in
place.
Dirt
and
dust
in
the
air
can
be
drawn
in
carburetor
caus-
ing
damage
to
the
engine.
N._
Figure
20
MOUNTS:
Your
saw
is
equipped
with
a
counter
-vibe
system
which
consists
of
6
isolator
mounts
Fig.
21.
Just
as
the
shock
absorbers
on
a
car
protect
you
from
jolts
and
bumps
the
isolators
protect
the
user
from
engine,
bar
and
chain
vibration.
Mounts
should
be
checked
daily
when
saw
is
in
operation
and
should
be
replaced
when
vibration
appears
excessive
or
when
mounts
develop
an
out
of
round
or
swollen
shape.
This
is
usually
caused
from
being
exposed
to
gasoline
and
oil
for
long
periods
of
time.
IT
IS
NECESSARY
TO
REPLACE
ALL
MOUNTS
WHEN
A
MOUNT
FAILURE
OCCURS.
a
Figure
21
11