Xerox 8560MFP Evaluator Guide - Page 17

Inside a Solid Ink Printing System - phaser toner

Page 17 highlights

Section 3: Inside a Solid Ink Printing System Overview Looking inside the Phaser 8560MFP reveals a surprisingly simple printing mechanism for such a powerful printer. In simplest terms, to make a print, a printhead applies ink droplets, comprising a printed image, onto a rapidly rotating, heated drum. The image is transferred directly off the drum onto a sheet of paper. The final print is completely dry since the ink solidifies as soon as it transfers to the paper. Drum Maintenance Camshaft Drum Maintenance Pivot Plate Reservoir Drum Oil On Drum Blade Maintenance Roller Drum Printhead Printhead Driver Board Purge Tube Jet Stack Paper Path Transfix Roller Preheater Drum Heater Drum Paper Exit Sensor Transfix Roller Exit Module Elevator Preheat Exit Sensor Exit Sensor Strip Sensor Preheat Entry (Deskew) Sensor Paper Preheater Ink Loader Ink Melt Units Ink Stick Ink Low Sensors Ink Out Sensors Printhead Preparing to print. As the printing process begins, the long-life maintenance roller quickly applies a microscopic layer of silicone oil to the heated drum for reliable ink release. Advantages • A simple, robust, reliable printing mechanism • Maintenance roller lasts up to 30,000 prints (in Extended Maintenance Kit) • No complex consumables Single pass imaging. Next, the full-width printhead applies all colours at the same time on the rotating drum. Image transfer. A sheet of paper is rapidly fed between the drum and a transfix roller, transferring the ink to the paper. • High-speed image transfer • Simultaneous application of all colours eliminates misregistration of separate cyan, magenta, yellow, and black image layers • High-speed image transfer • A short, simple paper path for speed and high reliability • Transfer printing process yields great print quality on a wide variety of papers • No fuser required Ink bonding. As the ink on the drum transfers to the paper, it penetrates the paper's fibers, but without the spreading of liquid ink-jets or the toner scattering of laser. The ink cools and solidifies immediately, forming a strong, permanent bond to the paper. • Colourfast printing with no smearing or drying time • More consistent colour quality on a wider range of media than liquid ink-jet or colour laser Two-sided printing. For automatic two-sided printing, after the first side is printed, the paper is fed back across the drum through the duplex paper path. The second image on the drum is transferred to the other side of the sheet of paper. • A simple, short, built-in duplex paper path means faster two-sided output and fewer paper jams • No additional paper tray required Reloading. The ink loader draws ink from messfree solid ink sticks instead of a single-use toner cartridge. Ink can be replaced or added at any time without taking the printer offline. • Easy, on-the-fly ink stick reloading for continuous operation • Ink loader can be "topped off" before long, highcoverage print jobs to avoid interruptions • More environmentally friendly; less waste packaging, less waste ink by-products Xerox Phaser 8560MFP Evaluator Guide 17

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Xerox Phaser 8560MFP Evaluator Guide 17
Section 3: Inside a Solid Ink Printing System
Overview
Looking inside the Phaser 8560MFP reveals a surprisingly simple printing
mechanism for such a powerful printer.
In simplest terms, to make a print, a
printhead applies ink droplets, comprising a printed image, onto a rapidly rotating,
heated drum. The image is transferred directly off the drum onto a sheet of paper. The
final print is completely dry since the ink solidifies as soon as it transfers to the paper.
Advantages
Drum
Maintenance Roller
Drum Maintenance
Pivot Plate
Drum Maintenance
Camshaft
Blade
Oil On Drum
Preparing to print.
As the printing process begins,
the long-life maintenance roller quickly applies a
microscopic layer of silicone oil to the heated drum
for reliable ink release.
• A simple, robust, reliable printing mechanism
• Maintenance roller lasts up to 30,000 prints (in
Extended Maintenance Kit)
• No complex consumables
Jet Stack
Reservoir
Purge Tube
Drum
Printhead
Printhead
Driver Board
Single pass imaging.
Next, the full-width
printhead applies all colours at the same time on
the rotating drum.
• High-speed image transfer
• Simultaneous application of all colours eliminates
misregistration of separate cyan, magenta,
yellow, and black image layers
Image transfer.
A sheet of paper is rapidly fed
between the drum and a transfix roller, transferring
the ink to the paper.
• High-speed image transfer
• A short, simple paper path for speed and high
reliability
• Transfer printing process yields great print quality
on a wide variety of papers
• No fuser required
Preheater
Transfix Roller
Paper Path
Drum
Drum Heater
Ink bonding.
As the ink on the drum transfers
to the paper, it penetrates the paper’s fibers, but
without the spreading of liquid ink-jets or the toner
scattering of laser. The ink cools and solidifies
immediately, forming a strong, permanent bond to
the paper.
• Colourfast printing with no smearing or
drying time
• More consistent colour quality on a
wider range of media than liquid ink-jet
or colour laser
Exit Sensor
Preheat Exit Sensor
Preheat Entry
(Deskew) Sensor
Transfix Roller
Paper Preheater
Strip
Sensor
Paper Exit Sensor
Exit Module Elevator
Two-sided printing.
For automatic two-sided
printing, after the first side is printed, the paper is
fed back across the drum through the duplex paper
path. The second image on the drum is transferred
to the other side of the sheet of paper.
• A simple, short, built-in duplex paper path means
faster two-sided output and fewer paper jams
• No additional paper tray required
Ink Loader
Ink Stick
Ink Melt
Units
Ink Low Sensors
Ink Out Sensors
Printhead
Reloading.
The ink loader draws ink from mess-
free solid ink sticks instead of a single-use toner
cartridge. Ink can be replaced or added at any time
without taking the printer offline.
• Easy, on-the-fly ink stick reloading for
continuous operation
• Ink loader can be “topped off” before long, high-
coverage print jobs to avoid interruptions
• More environmentally friendly; less waste
packaging, less waste ink by-products