Kenmore 33094 Owners Manual - Page 24

Removing, Replacing, Gas Control, Valve/Thermostat, Anode

Page 24 highlights

Removing and Replacing the Gas Control Valve/Thermostat IMPORTANT: The gas control valve/thermostat valve with a right-hand thread thermocouple. authorized replacement parts. is a standard Use only factory Removing the Gas Valve: 1. Turn the gas control knob on the combination gas control valve/thermostat clockwise to the "OFF" position. NOTE: Depress the dial stop on Robertshaw valves before turning the gas control knob. See Lighting Instructions on the water heater. 2. Turn off the gas at the manual shut-off valve on the gas supply pipe (Figure 3). 3. Drain the water heater. Refer to "Draining" section and follow the procedure. 4. Disconnect the igniter wire from the igniter. NOTE: First remove the igniter from the bracket by depressing front and rear holding tabs and lift. Next remove igniter bracket from the gas valve. Disconnect the thermocouple (right-hand threads), pilot tube, and manifold tube at the gas control valve/thermostat (Figure 25). 5. Refer to "Gas Piping" section and disconnect the ground joint union in the gas piping. Disconnect the remaining pipe from the gas control valve/thermostat. 6. To remove the gas valve, thread a correctly sized pipe into the inlet and use it to turn the gas valve (counterclockwise.) Do not use pipe wrench or equivalent to grip body. Damage may result, causing leaks. Do not insert any sharp objects into the inlet or outlet connections. Damage to the gas valve may result. Replacing the Gas Valve: To replace the gas control valve/thermostat, reassemble in reverse order. When replacing the gas valve, thread a correctly sized pipe into the inlet and use it to turn the gas valve (clockwise.) result. DO NOT OVER TIGHTEN, damage may Be sure to use approved Teflon e tape or pipe joint compound on the gas piping connections and fitting on the back of the gas control valve that screws into tank. Be sure to remove the pilot ferrule nut from the new gas control valve/thermostat. Turn the gas supply on and check for leaks. Test all connections by brushing on an approved noncorrosive leak-detection solution. Bubbles will show a leak. Correct any leak found. Be sure tank is completely filled with water before lighting and activating the water heater. Follow the "Operating Instructions" If additional information is required, contact Sears Service at: 1-800-4-MY-HOME _"(_1-800-469-4663). ® TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company. Housekeeping Vacuum around base of water heater for dust, dirt, and lint on regular basis. Fire and E×,plosion Hazard , Do not ebslruct _yombustion air o_#ings at the bottom of the water heate_: Do not use o{ store flammable raper products such as gasoline, solvents or adhesives is the _me room or area _ear water heater or other appliance Visibly inspect flame arrestor a_ _eas_oa_ every sx m©nths and cleae if accumulated _int Can cause sedous injury or death AT LEAST iNSPECTION ARRESTOR, NOTICED, ONCE EVERY SIX MONTHS A VISUAL SHOULD BE MADE OF THE FLAME CLEAN IF LINT ACCUMULATIONS ARE INSTALLED IN SUITABLE AREA: To insure sufficient ventilation and combustion air supply, proper clearances from the water heater must be maintained. See Facts to Consider About the Location section. Combustible materials such as clothing, cleaning materials, or flammable liquids, etc. must not be placed against or adjacent to the water heater because they could catch on fire. Anode Rod Inspection Property Damage Hazard - Avoid water heater damage. - Inspection and replacement of anode red required. The anode rod is used to protect the tank from corrosion. Most hot water tanks are equipped with an anode rod. The submerged rod deteriorates to protect the tank. Instead of corroding the tank, water ions attack and eat away the anode rod. This does not affect the water's taste or color. The rod must be maintained to keep the tank in operating condition. Anode deterioration depends on water conductivity, not necessarily water condition. A corroded or pitted anode rod indicates high water conductivity and should be checked and/ or replaced more often than an anode rod that appears to be intact. Replacement of a depleted anode rod can extend the life of your water heater. Inspection should be conducted by calling the Sears Service Center for an authorized contractor. At a minimum, the anode(s) should be checked annually after the warranty period. 24

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Removing
and
Replacing
the
Gas Control
Valve/Thermostat
IMPORTANT:
The
gas
control
valve/thermostat
is a standard
valve
with
a right-hand
thread
thermocouple.
Use
only
factory
authorized
replacement
parts.
Removing
the
Gas
Valve:
1.
Turn the
gas control
knob on the
combination
gas
control
valve/thermostat
clockwise
to the "OFF"
position.
NOTE:
Depress
the
dial stop
on Robertshaw
valves
before
turning
the gas control
knob.
See
Lighting
Instructions
on the water
heater.
2.
Turn
off the
gas
at the
manual
shut-off
valve
on the
gas
supply
pipe
(Figure
3).
3.
Drain
the
water
heater.
Refer
to "Draining"
section
and
follow
the
procedure.
4.
Disconnect
the
igniter
wire from
the
igniter.
NOTE:
First
remove
the igniter
from the
bracket
by depressing
front
and
rear
holding
tabs
and
lift. Next
remove
igniter
bracket
from
the gas valve.
Disconnect
the thermocouple
(right-hand
threads),
pilot
tube,
and
manifold
tube
at the
gas control
valve/thermostat
(Figure
25).
5.
Refer
to "Gas
Piping"
section
and
disconnect
the
ground
joint
union
in the
gas
piping.
Disconnect
the
remaining
pipe
from
the
gas
control
valve/thermostat.
6.
To remove
the
gas
valve,
thread
a correctly
sized
pipe
into
the
inlet
and
use
it to turn
the gas
valve
(counterclockwise.)
Do
not use
pipe
wrench
or equivalent
to grip
body.
Damage
may
result,
causing
leaks.
Do not
insert
any sharp
objects
into
the
inlet
or outlet
connections.
Damage
to the
gas valve
may
result.
Replacing
the
Gas
Valve:
To replace
the
gas
control
valve/thermostat,
reassemble
in reverse
order.
When
replacing
the
gas valve,
thread
a
correctly
sized
pipe
into the
inlet
and
use
it to turn
the
gas
valve
(clockwise.)
DO
NOT
OVER
TIGHTEN,
damage
may
result.
Be sure
to
use approved
Teflon e tape
or pipe
joint
compound
on
the
gas
piping
connections
and
fitting
on
the
back
of the
gas
control
valve
that
screws
into tank.
Be sure
to remove
the
pilot
ferrule
nut
from
the
new
gas
control
valve/thermostat.
Turn
the
gas
supply
on
and
check
for leaks.
Test
all
connections
by brushing
on
an approved
noncorrosive
leak-detection
solution.
Bubbles
will
show
a leak.
Correct
any
leak
found.
Be sure
tank
is completely
filled
with
water
before
lighting
and
activating
the
water
heater.
Follow
the
"Operating
Instructions"
If additional
information
is required,
contact
Sears
Service
at:
1-800-4-MY-HOME
_"_
(1-800-469-4663).
®
TEFLON
is a registered trademark of E.I. Du Pont De Nemours and Company.
Housekeeping
Vacuum
around
base
of water
heater
for
dust,
dirt,
and
lint
on
regular
basis.
Fire and E×,plosion Hazard
,
Do
not
ebslruct
_yombustion
air
o_#ings
at
the
bottom
of
the
water
heate_:
Do
not use
o{ store
flammable
raper products such as gasoline,
solvents
or
adhesives
is
the
_me
room
or area
_ear water
heater or other appliance
Visibly
inspect
flame arrestor
a_
_eas_oa_
every sx m©nths and
cleae if accumulated _int
Can
cause
sedous
injury
or
death
AT
LEAST
ONCE
EVERY
SIX
MONTHS
A
VISUAL
iNSPECTION
SHOULD
BE
MADE
OF
THE
FLAME
ARRESTOR,
CLEAN
IF
LINT
ACCUMULATIONS
ARE
NOTICED,
INSTALLED
IN SUITABLE
AREA:
To insure
sufficient
ventilation
and
combustion
air
supply,
proper
clearances
from
the
water
heater
must
be
maintained.
See
Facts
to Consider
About
the
Location
section.
Combustible
materials
such
as
clothing,
cleaning
materials,
or flammable
liquids,
etc.
must
not
be placed
against
or
adjacent
to
the
water
heater
because
they
could
catch
on fire.
Anode
Rod
Inspection
Property
Damage
Hazard
-
Avoid
water
heater
damage.
-
Inspection
and
replacement
of anode
red required.
The anode
rod is used
to protect
the tank
from
corrosion.
Most
hot water
tanks
are equipped
with
an anode
rod.
The submerged
rod deteriorates
to protect
the tank.
Instead
of corroding
the tank,
water
ions
attack
and
eat
away
the
anode
rod.
This
does
not
affect
the water's
taste
or color.
The
rod must
be maintained
to
keep
the
tank
in operating
condition.
Anode
deterioration
depends
on
water
conductivity,
not
necessarily
water
condition.
A
corroded
or
pitted
anode
rod
indicates
high
water
conductivity
and
should
be
checked
and/
or replaced
more
often
than
an
anode
rod
that
appears
to
be
intact.
Replacement
of
a
depleted
anode
rod
can
extend
the
life
of
your
water
heater.
Inspection
should
be
conducted
by
calling
the
Sears
Service
Center
for
an
authorized
contractor.
At
a minimum,
the
anode(s)
should
be
checked
annually
after
the warranty
period.
24