SAFE
INSTALLATION,
USE AND
SERVICE
......................................................................................................................
2
SAFETY
PRECAUTIONS
..............................................................................................................................
3
TABLE
OF CONTENTS
.................................................................................................................................
4
CUSTOMER
RESPONSIBILITIES
.........................................................................................................................................
5
PRODUCT
SPECIFICATIONS
................................................................................................................................................
5
MATERIALS
AND
BASIC
TOOLS
NEEDED
.......................................................................................................................
6
Materials
Needed
.....................................................................................................................................................
6
Basic Tools
................................................................................................................................................................
6
TYPICAL
INSTALLATION
..........................................................................................................................................................
7
INSTALLATION
INSTRUCTIONS
......................................................................................................................................
8-17
Removing the Old Water Heater
...............................................................................................................................
8
Facts to Consider About the Location
..................................................................................................................
9-10
Insulation Jackets
...................................................................................................................................................
10
Combustion
Air and Ventilation Appliances
in Unconfined
Spaces
........................................................................
11
Combustion
Air and Ventilation Appliancesin
Confined
Spaces
........................................................................
11-12
Water Piping
......................................................................................................................................................
12-13
T & P Valve and Pipe Insulation
........................................................................................................................
13-14
Temperature
Pressure Relief Valve
...................................................................................................................
13-14
Filling the Water Heater
..........................................................................................................................................
15
Venting
...............................................................................................................................................................
15-16
Gas Piping
.........................................................................................................................................................
16-17
Sediment
Trap
........................................................................................................................................................
17
OPERATING
INSTRUCTIONS
.........................................................................................................................................
18-19
Lighting & Operating Label
.....................................................................................................................................
18
Temperature
Regulation
.........................................................................................................................................
19
SERVICE
AND
ADJUSTMENT
........................................................................................................................................
20-22
Tank (Sediment)
Cleaning
......................................................................................................................................
20
Venting System
Inspection
.....................................................................................................................................
20
Burner Inspection
...................................................................................................................................................
20
Removing the Burner Door Assembly
....................................................................................................................
21
Ultra Low NOx Natural Gas Burner
........................................................................................................................
21
Replacing the Pilot Assembly
.................................................................................................................................
21
Replacing the Thermocouple
..................................................................................................................................
22
External Inspection
& Cleaning of the Flame Arrestor
............................................................................................
22
Cleaning the Combustion
Chamber
and Flame Arrestor
........................................................................................
22
Replacing the Burner DoorAssembly
.....................................................................................................................
23
Piezoelectric
Igniter System
...................................................................................................................................
23
Testing the Igniter System
......................................................................................................................................
23
Removing and Replacing
the Gas Control Valve/Thermostat
................................................................................
24
Housekeeping
.........................................................................................................................................................
24
Anode Rod Inspection
............................................................................................................................................
24
Temperature-Pressure
Relief Valve Operation
.......................................................................................................
25
Draining
..................................................................................................................................................................
25
Drain Valve Washer Replacement
..........................................................................................................................
25
Service
....................................................................................................................................................................
25
TROUBLESHOOTING
GUIDE
........................................................................................................................................
26-30
Start Up Conditions
...........................................................................................................................................
26-27
Thermal
Expansion
...........................................................................................................................................
26
Strange Sounds
................................................................................................................................................
26
Draft Hood Operation
........................................................................................................................................
26
Condensation
....................................................................................................................................................
27
Smoke/Odor
......................................................................................................................................................
27
Operational
Conditions
...........................................................................................................................................
27
Smelly Odor
......................................................................................................................................................
27
Air in Hot Water Faucets
...................................................................................................................................
27
High Temperature
Shut-Off System
..................................................................................................................
27
Troubleshooting
Items
.......................................................................................................................................
28-30
PARTS
ORDER
LIST
................................................................................................................................................................
31
WARRANTY
.................................................................................................................................................................................
32