Poulan PP1644JA User Manual - Page 21

Replace, Motion, Drive, Transaxle, Shifter, Linkage, Justment, Figs.

Page 21 highlights

SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT (See Fig. 29) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual.) • Disconnect clutch wire harness. • Remove clutch locator. • Remove upper belt keeper. • Remove belt from stationary idler and clutching idler. • Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. • Pull belt toward front of tractor and remove downwards from around electric clutch. • Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS AND ELECTRIC CLUTCH WIRE CONNECTION IS SECURE. ELECTRIC CLUTCH CLUTCHING IDLER CLUTCH LOCATOR (lol O 0 LOCATOR TABS UPPER BELT KEEPER TRANSAXLE SHIFTER LINKAGE AND ADJUSTMENT (See Figs. '30 and 31) The transaxle should be in neutral when the gear shift lever is in the neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: • Make sure transaxle is in neutral (N). • Loosen two locknuts on tie rod. • Turn center rod until gearshift lever falls into neutral lock gate on fender console. • Tighten locknuts securely. GEARSHIFT LEVER NEUTRAL LOCK GATE FIG. 30 0 STATIONARY IDLER LOCKNUTS CENTER ROD TRANSMISSION INPUT PULLEY FIG. 29 CLUTCH WIRE HARNESS TIE ROD 0 0 0 0 110 TRANSAXLE 0 0 FIG. 31 21

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SERVICE
AND
ADJUSTMENTS
TO
REPLACE
MOTION
DRIVE
BELT
(See
Fig.
29)
Park
the
tractor
on
level
surface.
Engage
parking
brake.
For
assistance,
there
is
a
belt
installation
guide
decal
on
bottom
side
of
left
footrest.
Remove
mower
(See
"TO
REMOVE
MOWER"
in
this
section
of
this
manual.)
Disconnect
clutch
wire
harness.
Remove
clutch
locator.
Remove
upper
belt
keeper.
Remove
belt
from
stationary
idler
and
clutching
idler.
Pull
belt
slack
toward
rear
of
tractor.
Remove
belt
upwards
from
transaxle
pulley
by
deflecting
belt
keep-
ers.
Pull
belt
toward
front
of
tractor
and
remove
downwards
from
around
electric
clutch.
Install
new
belt
by
reversing
above
procedure.
IMPORTANT:
MAKE
SURE
UPPER
BELT
KEEPER
IS
POSITIONED
PROPERLY
BETWEEN
LOCATOR
TABS
AND
ELECTRIC
CLUTCH
WIRE
CONNECTION
IS
SECURE.
ELECTRIC
CLUTCH
CLUTCHING
IDLER
STATIONARY
IDLER
(lol
0
CLUTCH
LOCATOR
O
LOCATOR
TABS
UPPER
BELT
KEEPER
0
CLUTCH
WIRE
HARNESS
TRANSMISSION
INPUT
PULLEY
FIG.
29
TRANSAXLE
SHIFTER
LINKAGE
AND
AD-
JUSTMENT
(See
Figs.
'30
and
31)
The
transaxle
should
be
in
neutral
when
the
gear
shift
lever
is
in
the
neutral
(N)
(lock
gate)
position.
The
adjustment
is
preset
at
the
factory;
however,
if
adjustment
is
needed,
proceed
as
follows:
Make
sure
transaxle
is
in
neutral
(N).
Loosen
two
locknuts
on
tie
rod.
Turn
center
rod
until
gearshift
lever
falls
into
neutral
lock
gate
on
fender
console.
Tighten
locknuts
securely.
GEARSHIFT
LEVER
NEUTRAL
LOCK
GATE
FIG.
30
TIE
ROD
0
0
0
LOCKNUTS
0
110
CENTER
ROD
0
TRANSAXLE
0
FIG.
31
21