Rheem P-M406 Operating Instructions - Page 3

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CONTENTS 4 PART ONE 30 Wiring Diagram - AFT Models, Lo NOx OWNER'S OPERATING INSTRUCTIONS 31 SECTION 4 SERVICING INSTRUCTIONS 4 SECTION 1 31 General Location of Controls START-UP PROCEDURES 32 Control Panel Removal 4 Before Start-Up 32 Control Adjustments - AFT Models 5 Lighting Instructions & Shut-Off Procedures - 32 Control Adjustments - Millivolt Models Manually Lighted Pilots MV 33 Thermostat Operation - AFT Board 6 Operating Instruction & Shut-Off Procedures - 35 Status and Diagnostics Automatically Lighted Pilots IID 36 Remote Control Installation and Operation 7 After Start-Up 36 Remote Operation 7 SECTION 2 36 Activating the Remote CAUTION 37 Remote Control Wiring 8 SECTION 3 37 2-Wire Remote Control MAINTENANCE & CARE PROCEDURES 37 3-Wire Remote Control 8 Pool & Spa Water Chemistry 38 Time Clock / Fireman's Switch 8 Automatic Chlorinators & Chemical Feeders 38 Water Pressure Switch 9 Cold Weather Operation 38 Flame Roll-Out Safety Switch 9 Winterizing the Pool & Spa Heater 38 High Limits 10 PART TWO 39 Pilot Safety INSTALLATION & SERVICE INSTRUCTIONS 39 Burner Tray Removal (ATM) 10 SECTION 1 39 Gas Valve Removal (ATM) RECEIVING EQUIPMENT 39 Main Burner and Orifice Removal (ATM) 11 SECTION 2 39 Pilot Removal and Cleaning GENERAL SPECIFICATIONS 40 Heat Exchanger Removal 11 SECTION 3 40 Tube Cleaning Procedure INSTALLATION INSTRUCTIONS 40 Desooting Procedure 11 Code Requirements 40 Combustion Chamber Removal 12 Clearances 40 Immersion Well Replacement 12 Outdoor Heater Installation 41 Unitherm Governor (U.G.) Replacement 14 Florida and Texas Building Codes 41 Lo NOx Pool Heaters 15 Indoor Heater Installation 41 Operation 15 Outdoor Stack/Indoor Stack 41 Start-Up Procedures 16 Atmospheric Specifications and Dimensions 41 Visual Inspection 17 Lo NOx Specifications and Dimensions 41 Electrical 18 Combustion and Ventilation Air 41 Flame Roll-Out Safety Switch 18 Vent Piping 42 Burner Tray Removal 19 Gas Supply Connections 42 Gas Valve Removal 20 Gas Pressure Regulator 42 Main Burner and Orifice Removal 20 Gas Pressure Adjustment Locations 42 Pilot Removal 20 Pipe Sizing For Gas Connections 42 Combustion Blower Removal 21 Flow Rates 43 SECTION 5 21 Heat Exchanger Pressure Drop Tables TROUBLESHOOTING 22 Polymer Headers 43 Mechanical 22 Cast Iron Headers 44 Electrical - Standing Pilot Millivolt 22 Unitherm Governor Operation 45 Electrical - Electronic Ignition (IID) 23 Internal Automatic Bypass Valve 46 Control Logic - Flow Chart 23 External Auxiliary Bypass Valve 47 SECTION 6 23 Auxiliary Bypass Valve Adjustment REPLACEMENT PARTS 23 Pressure Relief Valve Installation 48 Illustrated Parts List 24 Plumbing-Water Connections 51 Part Numbers 25 Heat Exchanger Reversal Procedure 26 Electrical Wiring 26 Millivolt Models 26 Advanced Flame Technology (AFT) Models 27 Transformer Wiring 28 Wiring Diagram - Millivolt (Mechanical Therm.) 29 Wiring Diagram - AFT Models, Atmospheric 3

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4
PART ONE
OWNER'S OPERATING INSTRUCTIONS
4
SECTION 1
START-UP PROCEDURES
4
Before Start-Up
5
Lighting Instructions & Shut-Off Procedures -
Manually Lighted Pilots MV
6
Operating Instruction & Shut-Off Procedures -
Automatically Lighted Pilots IID
7
After Start-Up
7
SECTION 2
CAUTION
8
SECTION 3
MAINTENANCE & CARE PROCEDURES
8
Pool & Spa Water Chemistry
8
Automatic Chlorinators & Chemical Feeders
9
Cold Weather Operation
9
Winterizing the Pool & Spa Heater
10
PART TWO
INSTALLATION & SERVICE INSTRUCTIONS
10
SECTION 1
RECEIVING EQUIPMENT
11
SECTION 2
GENERAL SPECIFICATIONS
11
SECTION 3
INSTALLATION INSTRUCTIONS
11
Code Requirements
12
Clearances
12
Outdoor Heater Installation
14
Florida and Texas Building Codes
15
Indoor Heater Installation
15
Outdoor Stack/Indoor Stack
16
Atmospheric Specifications and Dimensions
17
Lo NOx Specifications and Dimensions
18
Combustion and Ventilation Air
18
Vent Piping
19
Gas Supply Connections
20
Gas Pressure Regulator
20
Gas Pressure Adjustment Locations
20
Pipe Sizing For Gas Connections
21
Flow Rates
21
Heat Exchanger Pressure Drop Tables
22
Polymer Headers
22
Cast Iron Headers
22
Unitherm Governor Operation
23
Internal Automatic Bypass Valve
23
External Auxiliary Bypass Valve
23
Auxiliary Bypass Valve Adjustment
23
Pressure Relief Valve Installation
24
Plumbing—Water Connections
25
Heat Exchanger Reversal Procedure
26
Electrical Wiring
26
Millivolt Models
26
Advanced Flame Technology (AFT) Models
27
Transformer Wiring
28
Wiring Diagram - Millivolt (Mechanical Therm.)
29
Wiring Diagram - AFT Models, Atmospheric
30
Wiring Diagram - AFT Models, Lo NOx
31
SECTION 4
SERVICING INSTRUCTIONS
31
General Location of Controls
32
Control Panel Removal
32
Control Adjustments - AFT Models
32
Control Adjustments - Millivolt Models
33
Thermostat Operation - AFT Board
35
Status and Diagnostics
36
Remote Control Installation and Operation
36
Remote Operation
36
Activating the Remote
37
Remote Control Wiring
37
2-Wire Remote Control
37
3-Wire Remote Control
38
Time Clock / Fireman’s Switch
38
Water Pressure Switch
38
Flame Roll-Out Safety Switch
38
High Limits
39
Pilot Safety
39
Burner Tray Removal (ATM)
39
Gas Valve Removal (ATM)
39
Main Burner and Orifice Removal (ATM)
39
Pilot Removal and Cleaning
40
Heat Exchanger Removal
40
Tube Cleaning Procedure
40
Desooting Procedure
40
Combustion Chamber Removal
40
Immersion Well Replacement
41
Unitherm Governor (U.G.) Replacement
41
Lo NOx Pool Heaters
41
Operation
41
Start-Up Procedures
41
Visual Inspection
41
Electrical
41
Flame Roll-Out Safety Switch
42
Burner Tray Removal
42
Gas Valve Removal
42
Main Burner and Orifice Removal
42
Pilot Removal
42
Combustion Blower Removal
43
SECTION 5
TROUBLESHOOTING
43
Mechanical
44
Electrical - Standing Pilot Millivolt
45
Electrical - Electronic Ignition (IID)
46
Control Logic - Flow Chart
47
SECTION 6
REPLACEMENT PARTS
48
Illustrated Parts List
51
Part Numbers
3
CONTENTS