2004 Polaris Touring Cruiser Owners Manual

2004 Polaris Touring Cruiser Manual

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2004 Polaris Touring Cruiser manual content summary:

  • 2004 Polaris Touring Cruiser | Owners Manual - Page 1
    2004 TOURING CRUISER
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    WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
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    We've created a web site just for YOU! S Technical tips S New product introductions S Event schedules S Parts and Service Manual information S Exciting details about The Way Out Check it out...www.victory-usa.com 1
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    at any time, without notice and without incurring any obligation to make the same or similar changes to motorcycles previously built. 2004 OWNER'S MANUAL Touring Cruiser VICTORY Motorcycle Division, Polaris Industries Inc. 2100 Highway 55, Medina, Minnesota 55340-9800 Tele: (763) 417-8650 Fax: (763
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    remain with the motorcycle when it's sold. If you have questions about the operation or maintenance of the motorcycle after you've read this manual, please contact an authorized VICTORY dealer. To locate the nearest authorized VICTORY dealer, call 1-800-POLARIS and provide the area code or zip code
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    TABLE OF CONTENTS FOREWORD ...3 TABLE OF CONTENTS ...4 INTRODUCTION ...5 SAFETY ...6 COMPONENT IDENTIFICATION ...31 INSTRUMENTS, FEATURES AND CONTROLS ...36 PRE-OPERATION CHECK ...54 OPERATION ...68 MAINTENANCE ...82 CLEANING ...136 STORAGE ...141 WARRANTIES ...145 SPECIFICATIONS ...155
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    to safe riding and proper maintenance of the motorcycle. Anyone who uses the motorcycle (operators and passengers) must read the owner's manual before riding. Carefully read and understand the information found in the safety section beginning on page 6. Understand and follow the procedures in
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    and the safety of others are involved when these words and symbols are used. Become familiar with their meanings before reading the manual. ! The safety alert symbol indicates a potential for personal injury to you or others. WARNING The safety alert warning indicates a potential hazard that
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    or refresh your expertise in safe riding habits through instruction and riding. For information on Motorcycle Safety Foundation manual. For additional information or assistance with technical services specified in the manual or required by mechanical circumstances, see the VICTORY Service Manual
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    SAFETY Safe Riding Practices The following design characteristics affect how you should ride the VICTORY motorcycle: S The motorcycle is designed for on-road use with one rider and one passenger. Do not exceed the gross vehicle weight rating (see the specifications section, beginning on page 155, or
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    and loss of balance. They can also affect your awareness and judgment. S If your motorcycle operates abnormally, correct the problem immediately (see the VICTORY Service Manual or contact your authorized VICTORY dealer). If you continue to operate a motorcycle in this condition, you are likely to
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    SAFETY Safe Riding Practices S The most common cause of accidents involving a motorcycle and an automobile is the automobile driver's failure to see the motorcycle. Ride defensively, as if you are invisible to other motorists, even in broad daylight. Ride where you're clearly visible to other
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    SAFETY Safe Riding Practices S Reduce your speed when: - The weather is windy, rainy or otherwise causing slippery or rapidly changing conditions. - The traffic is heavy, congested, not allowing sufficient space between vehicles or otherwise not flowing smoothly. - You are being passed in either
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    , which can make the motorcycle hard to handle and cause loss of control. S If necessary, adjust the rear shock absorber preload according to the instructions on page 97. Improper preload adjustment can make your motorcycle hard to handle and can cause loss of control. S Before riding, be sure your
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    SAFETY Safe Riding Practices Protective Apparel To decrease the risk of injury and increase riding comfort, wear protective riding apparel. S Wear a Department of Transportation (DOT) or SNELL approved helmet. Some state laws require that you wear an approved helmet. In accidents involving
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 16
    vehicle weight rating. Exceeding the weight rating can reduce stability and handling and could cause loss of control. Refer to the specifications section of this manual (beginning on page 155) or the certification label on your motorcycle's steering head for model-specific GVWR information. 14
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    Example 1: Touring Cruiser with no cargo Gross Vehicle Weight Rating 1210 lbs (549 kg) Item Touring Cruiser - with full capacity of all fluids Operator - with recommended riding apparel Passenger - with recommended riding apparel Total Weight SAFETY Weight 759 lbs (344 kg) 220 lbs (100 kg) 155 lbs
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    to the engine and cause overheating that can damage the engine. S Do not exceed the maximum cargo weight limit of any accessory (see accessory instructions and labels), and do not attach cargo to an accessory not designed for that purpose, as these could result in an accessory failure that could
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    SAFETY Saddlebags When operating a motorcycle with saddlebags: S Never ride at speeds exceeding 80 mph (120 km/h). Depending on load and weather conditions, the maximum safe operating speed may be less than 80 mph (120 km/h). Saddlebags, combined with the lifting or buffeting effects of wind, can
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    or an open flame, where hot components could ignite combustible materials. Park the motorcycle on a firm, level surface. Sloped or soft surfaces may not support the motorcycle when it's parked, and it may tip over. If you must park on a slope or soft surface, follow the precautions outlined on
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    want to add a windshield, backrest or luggage rack, choose one designed and approved by VICTORY specifically for your model. Follow the instructions for proper installation and use. An improperly designed or installed windshield, backrest or luggage rack can reduce stability, causing loss of control
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    procedures, see page 71. Gasoline is highly flammable and can be explosive in certain conditions. Observe the following precautions when you refuel or service the fuel system: S Turn off the engine. S Use a well-ventilated area. S Remove the fuel cap slowly. S Do not spill gasoline on the engine
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    balance. Inspect tires regularly and replace them if they're worn or damaged. Use only an approved replacement tire and see the VICTORY Service Manual or your authorized VICTORY dealer for tire replacement. Operating the motorcycle with improper tire pressure or tread condition, or improper wheel or
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    SAFETY Maintenance S Keep the motorcycle clean. In addition to extending the service life and the original appearance of the motorcycle, a complete and thorough cleaning can reveal items in need of repair. For complete cleaning procedures, see page
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    - NOTES - 23
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    SAFETY Location of Safety and Vehicle Information Labels Refer to page 25 A C B D 24
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    Location of Safety and Vehicle Information Labels SAFETY Location A Location D (U.S. Models) Information on this decal will vary by model, features, and options. Refer to actual decal on the vehicle. Location D (California Models) Location B Location C Location D (Canada Models) 25
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    SAFETY Location of Safety and Vehicle Information Labels (Shown with options) (Deluxe Touring Cruiser only) (Deluxe Touring Cruiser only) S) Refer to page 27 A B C D 26
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    Location of Safety and Vehicle Information Labels SAFETY Location C - Highway Bar (Both Sides) Location D - Rim Information Windshield / Accessories Location A Saddlebags Location B (Inside Both Saddlebags) 27
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    SAFETY Location of Safety and Vehicle Information Labels B A C D 28
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    Location of Safety and Vehicle Information Labels PCM DIODE SAFETY HEADLAMP RELA Y (RELAIS DE PHARE) TO PWR CORD ATION) HORN, BRAKE, HEADLAMP (KLAXON, FREINS, PHARE) PCM RELA Y (RELAIS DE PCM) FUEL PUMP RELA Y (VERS LE CORDON D ALIMENT IGNITION, COIL (ALLUMAGE, BOBINE) FLASHERS (CLIGNOT ANT)
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    that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer or Polaris Industries. To contact NHTSA, or obtain other information about motor vehicle safety, you may either call
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 33
    COMPONENT IDENTIFICATION Use the information on the following pages to identify and locate the major components of the VICTORY motorcycle, including the vehicle and engine identification numbers, model number and ignition key number. Handlebar Components 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
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    COMPONENT IDENTIFICATION Touring Cruiser Components 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Seat Strap Drive Belt (under guard) Rear Shock Absorber (under seat) Side Cover Engine Oil Fill Cap/Dipstick Headlamp Steering Lock Front Turn Signal/Running Light Front Fork Oil Cooler Rear Brake
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    COMPONENT IDENTIFICATION Touring Cruiser Components 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. Front Forks Front Turn Signal/Running Light Auxiliary Lights Headlamp Air Filter Auxiliary Lights Switch Spark Plug (2) Ignition Switch Side Cover Battery (under
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 36
    COMPONENT IDENTIFICATION Vehicle Identification Number The vehicle identification number (VIN) is stamped into the front of the steering head and also appears on the certification label. You will need the vehicle identification number to title, register, license or insure the motorcycle, or to order
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    COMPONENT IDENTIFICATION Engine Identification Number The engine identification number is a combination of the engine model and serial numbers. The engine identification number is located on top of the crankcase behind the rear cylinder. The engine serial number is stamped into the rear of the
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 38
    INSTRUMENTS, FEATURES AND CONTROLS Ignition Key The ignition key operates the ignition switch and the saddlebag locks. Steering Lock The motorcycle is equipped with a steering lock to deter others from moving or using the motorcycle. The steering lock is on the right side of the steering head. To
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    the emergency flashers, turn signals and all other electrical features. 3 2 1 Caution 1. Off 2. On 3. P (Park) Before starting the engine, read the instructions for starting the engine beginning on page 72. Park Position (P) In the PARK position, the taillight and running lights illuminate, the
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    INSTRUMENTS, FEATURES AND CONTROLS Instrument Cluster The instrument cluster includes the speedometer, the tachometer, the indicator lights and the multi-function display. 1. Speedometer 2. Tachometer 3. Low Oil Pressure Indicator 4. Low Fuel Indicator 5. 6. 7. 8. Neutral Indicator Turn Signal
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    INSTRUMENTS, FEATURES AND CONTROLS Indicator Lights Low Oil Pressure Indicator The low oil pressure indicator illuminates when engine oil pressure drops below safe operating pressure. If this indicator illuminates while the engine is running, turn the engine off immediately and check the oil level.
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    INSTRUMENTS, FEATURES AND CONTROLS Indicator Lights Turn Signal Indicators The left turn signal indicator flashes when the left turn signals are active. The right turn signal indicator flashes when the right turn signals are active. Both turn signal indicators flash when the emergency flashers are
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 43
    INSTRUMENTS, FEATURES AND CONTROLS Multi-Function Display (MFD) Use the MFD to view the odometer, trip odometer, clock, fuel gauge, voltmeter, instrument cluster light dimmer, headlamp high beam indicator light dimmer and check engine indicator. The MFD operates only when the ignition switch is in
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    INSTRUMENTS, FEATURES AND CONTROLS Multi-Function Display (MFD) Clock A clock icon appears in the display when in clock mode. When the clock is operating normally, the colon between the hour and minutes flashes. To set the clock, the ignition switch must be in the ON position with the MFD in clock
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    INSTRUMENTS, FEATURES AND CONTROLS Multi-Function Display (MFD) Instrument Cluster Light Dimmer "DIM" appears in display when in instrument cluster light dimmer mode. To change the intensity of the instrument cluster light, press the SET button to select from six (6) intensity levels. The engine
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    continue to flash as long as the fault condition exists. Caution If the check engine indicator flashes repeatedly while the engine is running, a serious engine problem may exist. Contact an authorized VICTORY dealer as soon as possible. 44
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    INSTRUMENTS, FEATURES AND CONTROLS Multi-Function Display (MFD) Functions DEFAULT ODOMETER TRIP ODOMETER CLOCK SET 3 Sec FLASHING HOURS DIGIT SET INCREASE VALUE FLASHING TEN-MINUTE DIGIT SET INCREASE VALUE FLASHING MINUTES DIGET SET INCREASE VALUE SET 3 Sec METRIC/ ENGLISH SET 3 Sec RESET TRIP
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    INSTRUMENTS, FEATURES AND CONTROLS Left Handlebar Controls Fast Idle Lever The fast idle lever increases the engine idle speed when starting a cold engine (see page 72). To engage the fast idle lever, move the lever toward the rear of the motorcycle until the lever stops. 2 1 Headlamp High/Low Beam
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    INSTRUMENTS, FEATURES AND CONTROLS Left Handlebar Controls Horn Button To sound the horn, press the horn button. Clutch Lever To disengage the clutch, pull the clutch lever toward the handlebar. To engage the clutch, gradually release the clutch lever. For smooth clutch operation, pull the lever
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    INSTRUMENTS, FEATURES AND CONTROLS Right Handlebar Controls Engine Stop/Run Switch The engine stop/run switch completes or interrupts the ignition, starter, and fuel pump circuits. To complete the circuits, allowing the engine to start and run, press the lower portion of the engine stop/run switch (
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    INSTRUMENTS, FEATURES AND CONTROLS Right Handlebar Controls Front Brake Lever The front brake lever is located on the far side of the right handlebar grip. To apply the front brake, pull the front brake lever toward the handlebar. For braking procedures in various riding conditions, see "Braking" on
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    INSTRUMENTS, FEATURES AND CONTROLS Gear Shift Pedal The gear shift pedal is located on the left side of the motorcycle. To shift to a lower gear, press down on the front of the gear shift pedal. To shift to a higher gear, press down on the rear, or lift up on the front of the gear shift pedal. For
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 53
    INSTRUMENTS, FEATURES AND CONTROLS Fuel Cap The fuel cap is right-hand threaded (turn clockwise to tighten, turn counterclockwise to loosen). When tightening the fuel cap, continue turning the cap until a clicking sound is heard, indicating proper tightness. Continue turning the fuel cap clockwise
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    INSTRUMENTS, FEATURES AND CONTROLS Saddlebags Touring Cruiser models are equipped with lockable hard saddlebags. Use the ignition key to lock or unlock the saddlebag. Each saddlebag has a net for small cargo. The load carrying capacity for lockable hard saddlebags is 10 lbs. (4.5 kg) each. To open
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    the sidestand, swing it out from the end until it is fully extended. Lean the motorcycle toward the sidestand until the sidestand firmly supports the motorcycle. To retract the sidestand, lean the motorcycle away from the sidestand until the motorcycle is fully upright. Swing the sidestand back
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    the maintenance section of this manual, in the VICTORY Service Manual or from an authorized VICTORY dealer. During the pre-operation check you might use products that are potentially hazardous, such as oil or brake fluid. When using any of these products, follow the instructions and warnings on the
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 57
    PRE-OPERATION CHECK Check Electrical Equipment To perform a pre-operation check on the electrical equipment, set the ignition switch to the ON position. Set the ignition switch to the OFF position after completing the electrical equipment portion of the pre-operation check. Instrument Cluster The
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    PRE-OPERATION CHECK Check Electrical Equipment Turn Signals/Running Lights The two amber front running lights should illuminate (US and Canadian models only). Move the turn signal switch to the left. The front and rear left turn signals and the left turn signal indicator in the instrument cluster
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    PRE-OPERATION CHECK Check Engine Oil Level A dipstick attached to the oil fill cap registers the engine oil level. We recommend the use of only VICTORY brand Semi-Synthetic 20W-40 Motor Oil or equivalent. 1. With the transmission in neutral, start and run the engine for several minutes. 2. Shut the
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 60
    PRE-OPERATION CHECK Check Fuel Components Fuel Level 1. Straddle the motorcycle on level ground and bring it to a vertical position. 2. Turn the ignition switch to the ON position and press the MFD MODE button until the fuel gauge appears in the MFD. 3. Check the fuel level. 4. Estimate your next
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    Inspect the tire sidewalls, road contact surface, and tread base for cuts, punctures, and cracking. Replace damaged tires immediately (see the VICTORY Service Manual or an authorized VICTORY dealer). Tread Depth Raised areas at the base of the tread, known as wear bars, act as easily visible tread
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    PRE-OPERATION CHECK Check Brakes Front Brake Lever Movement Squeeze the front brake lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. You should feel a firm resistance in the lever within the first 3/4-inch (19
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 63
    PRE-OPERATION CHECK Check Brakes Rear Brake Pedal Freeplay and Movement Rear brake pedal freeplay, the amount of brake pedal movement from the rest position to the point of contacting the master cylinder, should be 3/16-5/16 inch (5-8 mm). Adjust pedal freeplay as necessary (see page 113). Press and
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 64
    PRE-OPERATION CHECK Check Brakes Hoses and Connections Inspect all brake hoses and connections for dampness or stains from leaking or dried fluid. Tighten any leaking connections and replace components as necessary. 1 Brake Pads Look into the front brake caliper(s) from underneath to view the front
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 65
    PRE-OPERATION CHECK Check Clutch 1. Squeeze the clutch lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. 2. Clutch freeplay, the amount of clutch lever movement from the rest position to the point of cable
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    PRE-OPERATION CHECK Check Front Suspension 1. To check the front suspension, straddle the motorcycle and bring it to a vertical position. 2. Apply the front brake and push down hard on the handlebars several times. The front suspension should operate smoothly and quietly. 3. Place the motorcycle on
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    Belt The drive belt should fit tightly. Replace the drive belt if it is cracked or has broken teeth or frayed edges (consult your VICTORY Service Manual or an authorized VICTORY dealer). 65
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    loose, damaged or missing fasteners. Tighten loose fasteners to the proper torque (see the specifications section of this manual or see the VICTORY Service Manual). Immediately replace stripped, damaged or broken fasteners with genuine VICTORY fasteners of equal size and strength immediately. 66
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    - NOTES - 67
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    OPERATION The operation section describes how to operate your VICTORY motorcycle for best performance and longevity. Important areas covered include: S Engine Break-in Period S Fueling and Fill Height S Starting the Engine S Shifting Gears S Accelerating S Braking S Stopping the Engine S Parking For
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 71
    OPERATION Engine Break-in Period During the first 500 miles (800 kilometers), critical engine parts require special wear-in procedures so they seat and mate properly. Read, understand and use the following rules for operating the motorcycle during the first 500 miles (800 kilometers) to ensure your
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    required mileage point helps the engine maintain top performance for its entire service life. Caution If engine trouble should occur during the engine break-in period, consult the Maintenance section of the Owner's Manual, the VICTORY Service Manual, or an authorized VICTORY dealer immediately. 70
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    OPERATION Engine Break-in Period Fueling and Fill Height Fuel the motorcycle with the sidestand down and on level ground. Use only the recommended fuel (see "Fuel Specifications" on page 159). Fill the fuel tank to a level just below the bottom of the fuel filler insert. WARNING • Do not allow
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    OPERATION Engine Break-in Period Starting the Engine The VICTORY motorcycle has a starter interlock system. The engine can be started only when the transmission is in neutral or when the transmission is in gear and the clutch is disengaged. Follow these steps to start the motorcycle: 1. Unlock the
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    OPERATION Engine Break-in Period Starting the Engine 7. Leaving the throttle closed, press and hold the starter button until the engine starts. If the engine does not start within a few seconds after you press the starter button, release the button and wait several seconds. Then press and hold the
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    OPERATION Shifting Gears WARNING The clutch must be fully disengaged (clutch lever pulled completely in toward the handlebars) before you attempt to shift gears. Forced shifting (shifting without the clutch disengaged) may damage the engine, transmission and drive train, causing loss of control of
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    OPERATION Shifting Gears To engage first gear, start the engine (see "Starting the Engine" on page 72). With the engine at idle speed, engage the front brake (squeeze the brake lever) and disengage the clutch (squeeze the clutch lever). Push the shift pedal down until you feel it stop in first gear.
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    OPERATION Shifting Gears WARNING • Downshifting at a speed in excess of the recommended downshift point may severely damage the transmission or cause the rear wheel to lose traction. It could also result in engine damage from running at excessive rpm. Reduce speed before downshifting and do not
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    open the throttle with a smooth, continuous motion. When you reach the recommended speed for upshifting, shift up one gear according to the instructions in "Shifting Gears" on page 74. The more quickly you open the throttle, the more quickly the motorcycle accelerates. WARNING • Abrupt acceleration
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    OPERATION Braking To slow the motorcycle with the brakes, close the throttle and apply the front and rear brakes evenly. As the motorcycle slows, either disengage the clutch or downshift each time your speed reaches a downshift point. Applying slightly more front brake than rear brake generally
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    rear wheel to lose traction. In either case, you may lose control. • If the motorcycle is in motion and the engine stops on its own, guide the motorcycle to a safe location off the road and away from traffic. 79
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    the engine. Fully extend the sidestand, turn the handlebars to the left, and lean the motorcycle to the left until the sidestand firmly supports the motorcycle. Lock the steering lock, and take the key with you. WARNING Moving or operating the motorcycle with the forks locked severely restricts
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 83
    OPERATION Parking the Motorcycle Caution Asphalt pavement can become soft in hot weather. The sidestand can sink into soft asphalt until the motorcycle falls over. When parking on asphalt in hot weather, use a sidestand footrest under the foot of the sidestand to prevent the sidestand from sinking
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    ; such as oil or brake fluid. When using any of these products, follow the instructions and warnings on the product packaging. For information on major repairs, see the VICTORY Service Manual. Major repairs typically require the technical skills and specially designed tools available from your
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    engine maintain top performance for its entire service life. Periodic Maintenance Intervals Use the each component listed in the table, refer to the instructions in this section. Caution If you regularly ride your manual to record information about maintenance performed on your motorcycle.
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    MAINTENANCE Component (see operation codes below) See Page Periodic Maintenance Interval Table ODOMETER READING in MILES (KILOMETERS) 10,000 (16,000) 12.500 (20,000) 15,000 (24,000) 17,500 (28,000) 20,000 (32,000) 22,500 (36,000) 25,000 (40,000) 27,500 (44,000) 30,000 (48,000) 32,500 (52,
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    Periodic Maintenance Interval Table (continued) ODOMETER READING in MILES (KILOMETERS) MAINTENANCE 35,000 (56,000) 37,500 (60,000) 40,000 (64,000) 42,500 (68,000) 45,000 (72,000) 47.500 (76,000) 50,000 (80,000) 10,000 (16,000) 12.500 (20,000) 15,000 (24,000) 17,500 (28,000) 20,000 (32,000) 22
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    MAINTENANCE Component (see operation codes below) Periodic Maintenance Interval Table (continued) ODOMETER READING in MILES (KILOMETERS) 10,000 (16,000) 12.500 (20,000) 15,000 (24,000) 17,500 (28,000) 20,000 (32,000) 22,500 (36,000) 25,000 (40,000) 27,500 (44,000) 30,000 (48,000) 32,500 (
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 89
    Engine Oil Changing Engine Oil and Oil Filter 1. Start and run the engine until it reaches normal operating temperature. Stop the engine. 2. Securely support the motorcycle on the sidestand. 3. Place an oil drain pan under the drain plug and oil filter (center rear of the engine). 4. Remove
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    MAINTENANCE Engine Oil Changing Engine Oil and Oil Filter 9. Fill the crankcase through the oil fill cap with 6 quarts (5.7 liters) of oil. We recommend the use of only VICTORY Brand Semi-Synthetic 20W-40 Motor Oil or equivalent. VICTORY motorcycle is specifically formulated for use in your VICTORY
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 91
    MAINTENANCE Engine Oil Check Engine Oil Level 1. With the engine at normal operating temperature, straddle the motorcycle on level ground and bring it to a vertical position. Remove the oil fill cap and wipe the dipstick clean. Reinstall the dipstick and turn the cap clockwise until it seats. 2.
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    MAINTENANCE Inspect Air Filter The standard VICTORY air filter element is a dry paper design and does not require the use of air filter oil. Notice Inspect the air filter often if riding in unusually wet or dusty conditions. 1 2 1. Remove the air filter access cover and the air filter element. 2.
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    some models you may have to remove portions of the exhaust system to access all of the drive sprocket cover screws (see the VICTORY Service Manual or an authorized VICTORY dealer). 2. 3. 4. 5. 6. 7. Inspect drive sprocket and sprocket nut for wear or damage. Make sure the sprocket nut is tight. If
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    cracked or has broken teeth or frayed edges. No matter its condition, the drive belt should be replaced at periodic intervals (see the VICTORY Service Manual or an authorized VICTORY dealer). Check Drive Belt Tension This procedure involves using the belt tension gauge, part no. PV-43532, which is
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 95
    MAINTENANCE Drive Belt Check Drive Belt Tension 2. Position the small O-ring on the belt tension gauge directly over the 10 lbs. mark on the plunger as shown. 3. Place a tape measure or rule next to the drive belt as shown. 4. Place the base of the tension gauge bracket squarely against the lower
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 96
    MAINTENANCE Drive Belt Adjust Drive Belt Tension Notice Before adjusting drive belt tension, be sure the rear axle is aligned (see "Align Rear Wheel" page 95). 1. Remove and discard the rear axle cotter pin. Loosen the rear axle castle nut and the rear axle adjuster jam nuts. 2. Turn both rear
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 97
    MAINTENANCE Align Rear Wheel This procedure involves using the rear wheel alignment tool, part no. PV-43528, which is designed specifically for aligning the rear wheel. Do not rely on the rear axle reference marks for wheel alignment. WARNING A skewed rear axle can damage the drive belt, causing it
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 98
    MAINTENANCE Align Rear Wheel 7. Turn the axle adjuster on the side with the longer measurement counterclockwise one flat (1/6 revolution). Turn the axle adjuster on the side with the shorter measurement clockwise one flat (1/6 revolution). Recheck rear wheel alignment as outlined in steps 2-5.
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 99
    MAINTENANCE Rear Suspension Adjust Rear Shock Absorber This procedure involves using the shock absorber preload wrench PV-43507, which is designed specifically for adjusting the shock absorber preload. Notice The distance measured while the motorcycle is elevated will not change, and needs only be
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 100
    MAINTENANCE Rear Suspension Adjust Rear Shock Absorber 4. Remove the motorcycle lift apparatus and return the motorcycle to the ground. 5. Load the motorcycle with all the things you intend to carry (cargo and accessories). Sit in the operator's seat with your riding gear on, and if you plan on
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 101
    axle, inspect the wheel bearings and rear axle (see the VICTORY Service Manual or an authorized VICTORY dealer). If there is movement at the front still present, inspect the swing arm pivot bushings (see the VICTORY Service Manual or an authorized VICTORY dealer). 6. With the transmission in neutral
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 102
    condition and level is associated with front suspension performance and internal component wear. For fork oil replacement procedures and special tools required, see the VICTORY Service Manual or contact an authorized VICTORY dealer. 1. Front Fork Tube 2. Fork Seal 100
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 103
    The steering head bearings require periodic lubrication even if there is no front-to-back movement at the steering head when checked (see the VICTORY Service Manual or an authorized VICTORY dealer). 4. Turn the handlebars all the way to the right or left. Grasp the front tire and attempt to move the
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 104
    MAINTENANCE Fuel System Check Fuel Hose, Rail, and Connections Inspect the fuel hoses for cracks or damage. Inspect the hose connection at the fuel pump and at the fuel rail for dampness or stains from leaking or dried fuel. Check Crankcase Ventilation Hose and Connections Remove the operators seat
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 105
    fuel tank. Fuel filter condition is associated with engine performance and fuel economy. For fuel filter replacement procedures and special tools required, see the VICTORY Service Manual or contact an authorized VICTORY dealer. 2 103
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 106
    MAINTENANCE Fast Idle Lever Check Fast Idle Lever and Cable 1. Move the fast idle lever. It should move smoothly from its rest position to its completely open position and back again. 2. Fast idle lever freeplay (A) is the amount of lever movement from the rest position to the point of cable
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 107
    MAINTENANCE Throttle Check Throttle Control Grip and Cable 1. Rotate the throttle control grip. It should rotate smoothly from its rest position to its completely open position and back again. It should return to its rest position quickly when released. 2. Throttle freeplay, the amount of throttle
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 108
    MAINTENANCE Clutch Check Clutch Lever and Cable 1. Squeeze the clutch lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. 2. Lubricate the clutch lever pivot and cable (page 107) if necessary, or at intervals
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 109
    of the fuel tank high enough to expose the clutch cable adjuster. Disconnect fuel line by pushing the tab on the quick-disconnect, and support rear of tank with a block of wood. 4. Slide rubber cover off adjuster and loosen adjuster jam nut (1) while holding cable (2). 5. Turn cable adjuster (3) all
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 110
    tank screws. 4. Raise rear of fuel tank high enough to expose clutch cable adjuster. Disconnect fuel line by pushing tab on quickdisconnect, and support rear of tank with a block of wood. 5. Hold cable (1) and loosen the adjuster jam nut (2). Turn cable adjuster (3) while holding cable. 6. Turn the
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 111
    MAINTENANCE Lubricate Control Cables The following cables used on the motorcycle require periodic lubrication for smooth operation and longevity: S Throttle Cables S Clutch Cable S Fast Idle Lever Cable 1. Loosen the adjuster of the cable to be lubricated, and disconnect one end of the cable. 2.
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 112
    mm) of lever travel. If the brake lever travels too far before beginning to engage the brake, see the VICTORY Service Manual, or contact an authorized VICTORY dealer for service. 3/4 inch (19 mm) Lubricate Front Brake Lever 1. Remove brake lever pivot nut and pin. 2. Remove any old grease and dirt
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 113
    MAINTENANCE Brakes WARNING • Do not operate the front brake while its reservoir cover is removed. Fluid could overflow from the reservoir and cause air to enter the fluid system. Air in the brake fluid system could cause the brakes to malfunction. • Use only DOT 4 brake fluid from a sealed, clean
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 114
    MAINTENANCE Brakes Add Front Brake Fluid 1. Straddle the motorcycle and bring it to a vertical position. Turn the handlebars until the reservoir is horizontal. 2. Wipe the area around the reservoir cover with a clean cloth. 3. Wipe the brake fluid container with a clean cloth. 4. Remove the
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 115
    of pedal travel. If the brake pedal travels too far before beginning to engage the brake, see the VICTORY Service Manual, or contact an authorized VICTORY dealer for service. 3/16-5/16 inch (5-8 mm) Adjust Rear Brake Pedal Freeplay 1. Loosen the brake linkage rod locknuts. 2. Turn the linkage rod
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 116
    MAINTENANCE Brakes WARNING • Do not operate the rear brake while its reservoir cover is removed. Fluid could overflow from the reservoir and cause air to enter the fluid system. Air in the brake fluid system could cause the brakes to malfunction. • Use only DOT 4 brake fluid from a sealed, clean
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 117
    MAINTENANCE Brakes Add Rear Brake Fluid 1. Bring the motorcycle to a vertical position with an appropriate motorcycle lift or a block of wood or steel placed securely under the frame. 2. Remove the right side cover. 3. Wipe the area around the reservoir cover with a clean cloth. 4. Wipe the brake
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 118
    having less than the specified amount of friction material at their thinnest point. If the brake pads require replacement, see the VICTORY Service Manual or an authorized VICTORY dealer for assistance. 1 Check Brake Disc Visually inspect the brake disc for nicks, scratches, cracks, or other damage
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 119
    MAINTENANCE Gear Shift Pedal Adjust Gear Shift Pedal Height 1. Loosen the gear shift linkage rod locknuts. 2. Turn the linkage rod in or out as necessary. 3. Tighten the linkage rod locknuts. 4. Check the gear shift pedal height. 1 2 1 1. Gear Shift Linkage Rod Locknut 2. Linkage Rod Caution Do
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 120
    MAINTENANCE Tires Check Tire Pressure Normal riding warms the tires and increases the tire air pressure. For an accurate reading, check the tire pressure before you ride. Adjust tire pressure as required for the total weight of your intended load. Tire Pressure Table Touring Cruiser Up to 200 lbs (
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 121
    Inspect the tire sidewalls, road contact surface, and tread base for cuts, punctures, and cracking. Replace damaged tires immediately (see your VICTORY Service Manual or an authorized VICTORY dealer). Check Tread Depth Raised areas at the base of the tread, known as wear bars; act as easily
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 122
    MAINTENANCE Check Wheel Spokes If your motorcycle is equipped with spokes, inspect both wheels for loose, bent, broken or missing spokes. To identify loose spokes, grasp each spoke and try to move it side to side or up and down. All spokes should be equally tight and have the same amount of flex.
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 123
    , sooty black deposits, or with damaged insulators or electrodes can indicate engine problems. If these conditions exist, or if the condition of one plug is markedly different from the other, see the VICTORY Service Manual or an authorized VICTORY dealer for assistance. 1. Make sure the engine is
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 124
    MAINTENANCE Check or Replace Spark Plugs 4. Remove the spark plug from the cylinder head with a 5/8 inch spark plug socket. Both spark plugs should have the same light or medium tan color deposits on the insulator around the electrode tip. The spark plug electrode tip and bridge should have sharp,
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 125
    dealer. Check Exhaust System Check the exhaust system for stains from leaking exhaust gasses. Replace exhaust gaskets if necessary (see the VICTORY Service Manual or an authorized VICTORY dealer). Check all exhaust system fasteners. 1. Tighten exhaust header flange nuts. Torque: 12 ft-lbs (16 Nm
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 126
    MAINTENANCE WARNING Seat Removal and Installation The Touring Cruiser has a combined operator and passenger seat. Always make sure the seats are securely locked before riding the motorcycle. An unlocked seat could cause a sudden shift in riding position, causing loss of control. 1. Remove the acorn
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 127
    MAINTENANCE Battery WARNING The battery contains sulfuric acid, which can cause severe burns. Do not allow sulfuric acid to contact skin, eyes, or clothing. Antidotes: • External: Flush with water. • Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten eggs, or
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 128
    MAINTENANCE Battery Battery Removal 1. Remove the left side cover and remove the battery hold-down strap. 2. Disconnect the negative ( - ) battery cables (cable ends are exposed). 3. Disconnect the positive ( + ) cables (cable ends are covered with a red boot). Caution Disconnecting the positive
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 129
    Rinse with clean water and wipe dry. Apply a thin film of dielectric grease to the posts and cable connectors. 2. Following the charger manufacturer's instructions, use a battery charger designed for use with 12 volt batteries. The charger should have a maximum charging rate of 1.8 amps. Charge the
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 130
    MAINTENANCE Battery Battery Installation 1. Before installing the battery, make sure it is fully charged and clean. 2. Slide the battery into position in the battery tray. 3. Connect the positive ( + ) battery cables, tighten securely and install the red boot. 4. Connect the negative ( - ) cables,
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 131
    MAINTENANCE Fuses Caution Use only recommended amperage fuses or you can damage the electrical system. 1. Remove the seat and the right side cover. 2. Release the tabs on each side of the fuse box cover, and remove the cover. 3. Remove the damaged fuse from the fuse box and seat the new fuse firmly
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 132
    MAINTENANCE Headlamp Adjustment The headlamp should shine straight ahead of the motorcycle. The top of the headlamp High beam should be just below the center of the lamp at a distance of 25 feet (7.62 m). 1. Check and adjust the tire pressure. 2. Verify suspension sag is 19-32mm (see page 97)
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 133
    MAINTENANCE Auxiliary Lights Adjustment Each lamp should shine straight ahead or slightly to the right of the motorcycle. The top of each lamp beam should be just below the center of the lamp at a distance of 25 feet (7.62 m). 1. Check and adjust the tire pressure and rear shock absorber (see page
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 134
    MAINTENANCE Saddlebag Removal and Installation Hard Saddlebags 1. 2. 3. 4. 5. 6. Remove the two (2) upper saddlebag mounting screws located inside the saddlebag. Pull trim straight outward to expose wiring harness connector. Disconnect the wiring harness connector. Disengage bracket on bottom of bag
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 135
    straighten a bent sidestand. The sidestand will be weakened, and may not be able to support the motorcycle. Inspect Sidestand Pad 1. Check the condition of the sidestand rubber pad, wear limit (see the VICTORY Service Manual or an authorized VICTORY dealer). 1 2 1. Sidestand 2. Rubber Pad 133
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 136
    MAINTENANCE Sidestand Sidestand Lubrication 1. Bring the motorcycle to a vertical position with an appropriate motorcycle lift or a block of wood or steel placed securely under the frame. 2. Move the sidestand to its stored (up) position and remove the sidestand return spring. WARNING Wear face
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 137
    , damaged, or missing fasteners. Tighten loose fasteners to the proper torque (see the Specifications section of the Owner's Manual, or the VICTORY Service Manual). Replace stripped, damaged, or broken fasteners with genuine VICTORY fasteners of equal size and strength immediately. Road Test Before
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 138
    and then applying wax, polish, and protectants to extend the service life and appearance of various components. During cleaning you might as polishing compounds. When using any of these products, follow the instructions and warnings on the product packaging. Some foreign materials like insects, oil
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 139
    motorcycle in the shade to prevent water spotting. 2. The engine cases are painted. If you choose to use a degreaser, follow the degreaser manufacturer's instructions. 3. Rinse off as much dirt and mud as possible with water running at low pressure. Caution • Don't use high water pressure or high
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 140
    CLEANING Washing and Drying the Motorcycle Caution Use as little water as possible when washing near the air cleaner or the exhaust pipe openings. An excessively wet air cleaner, or water in the exhaust pipes, may cause the engine to start and run poorly. Dry these components thoroughly before using
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 141
    the finish of painted parts. For chrome surfaces, use either a window-cleaning solution or a polish specifically designed for chrome. Follow manufacturer's instructions for proper application and use of wax, polish, or protectants. After washing and drying the motorcycle, to help extend the life and
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 142
    cloth or sponge clean by rinsing it frequently. S Minor scratches may be removed with a quality plastic polishing compound. Follow the manufacturer's instructions when using plastic polishing compounds. S Insects, oil, tar, and tree sap may also damage the motorcycle's finish. If normal washing does
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 143
    that are potentially hazardous; such as fuel stabilizer. When using any of these products, follow the instructions and warnings on the product packaging. This section includes instructions for preparing the motorcycle for storage, maintaining it during storage and removing it from storage. Storage
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 144
    replace the oil filter when you remove the motorcycle from storage. Caution Carbon deposits, normally suspended in engine oil that is in service, settle on internal engine components during storage. Settled carbon deposits can cause engine damage. 2. Using pressurized air, blow any debris from the
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 145
    STORAGE Tire Inflation Inflate the tires to normal pressure. Battery Care 1. Remove the battery (see "Remove Battery" page 126). 2. To clean oxidation from the battery posts and cable connectors, use a wire brush. Wash the posts and cable connectors with a solution of 1 part baking soda to 16 parts
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 146
    STORAGE Removal from Storage 1. Remove the cover and unlock the front forks. 2. Check the tire pressure and inflate the tires if necessary. 3. Reinstall the battery (see page 128). 4. Wash and dry the entire motorcycle (see page 137). 5. Prior to starting the engine, change the engine oil and filter
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 147
    WARRANTIES Motorcycle Noise Regulation Tampering with noise control systems is prohibited. Federal law prohibits the following acts or causing thereof: S The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 148
    WARRANTIES Emissions Control System Warranty VICTORY Motorcycles, Polaris Sales Inc. - Emission Control System Warranty Statement Your Warranty Rights and Obligations The California Air Resources Board and VICTORY Motorcycle Division, Polaris Sales Inc. (hereinafter VICTORY) are pleased to explain
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 149
    performance of the required maintenance listed in your owner's manual. VICTORY recommends that you retain all receipts covering maintenance responsible for presenting your motorcycle to a VICTORY dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 150
    WARRANTIES I. Coverage Warranty defects shall be remedied during customary business hours at any authorized VICTORY motorcycle dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency and
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 151
    which adversely affect performance and/or (5) use in competitive racing or related events. B. C. Inspections, replacement of parts, and other services and adjustments necessary for required maintenance Any motorcycle on which the odometer mileage has been changed so that actual mileage cannot be
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 152
    WARRANTIES III. Limited Liability A. The liability of VICTORY under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized VICTORY motorcycle dealer at its place of business during customary business hours. This warranty does
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 153
    is not liable for these parts. The owner is responsible for the performance of all required maintenance. Such maintenance may be performed at a service establishment or by any individual. The warranty period begins on the date the motorcycle is delivered to an ultimate purchaser. VICTORY Motorcycle
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 154
    IS REGISTERED WITH VICTORY MOTORCYCLES DIVISION OF POLARIS SALES INC. Initial dealer preparation and set-up of your VICTORY Motorcycle is very important in ensuring trouble-free operation. Purchasing a motorcycle in the crate or without proper dealer set-up will void your warranty coverage. 152
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 155
    for purposes other than for which it was manufactured, or for any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this warranty does not cover physical damage to paint or finish, stress cracks, tearing or puncturing
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 156
    of Polaris Sales Inc. suggests that you use your original selling dealer; however, you may use any VICTORY Motorcycle Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance they will contact
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 157
    SPECIFICATIONS Model Year 2004 Dimensions Overall Length Overall Width Overall Height Seat Height Wheelbase Ground Clearance Rake/Trail Weight Dry Weight Wet Weight Gross Vehicle Weight Rating (GVWR) Capacities Engine Oil Fuel 6 Qt (5.7 Ltr) 5 US Gal (19 Ltr) 720 lbs (326.6 kg) 759 lbs (344.3 kg)
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 158
    SPECIFICATIONS Model Year 2004 Engine Engine Model Number Configuration Displacement Cooling System Compression Ratio Valve Train Bore and Stroke Throttle Body Bore Exhaust System Lubrication System Spark Plug/Gap MCVT1507D 2004 50_ V-Twin 92 cu in (1507 cc) Air & Oil 9.2:1 4 Valves Per Cylinder
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 159
    SPECIFICATIONS Model Year 2004 Drive System Final Drive Type Transmission Type Primary Drive Primary Reduction Ratio Gear Shift Pattern Internal Gear Ratios 1st 2nd 3rd 4th 5th Final Drive Ratio Clutch Type Chassis Front Suspension Type/Travel Rear Suspension Type/Travel Swingarm Front Brakes Rear
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 160
    SPECIFICATIONS Model Year 2004 Wheels and Tires Front Wheel Type/Size Rear Wheel Type Size Front Tire Type/Size Laced Wheels with Whitewall Tires Rear Wheel Type/Size Laced Wheels with Whitewall Tires Electrical Alternator Battery Lights and Fuses Fuses Ignition / Coil Horn/Brake/Headlamp Flashers
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 161
    SPECIFICATIONS Fuel Specifications Use only unleaded gasoline, 92 pump octane minimum. DO NOT USE GASOLINE CONTAINING METHANOL. Using gasoline/methanol blends can result in poor starting and driveability, and may damage critical fuel system components. Gasoline containing up to 15% Methyl Tertiary
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 162
    use of VICTORY Brand Semi-Synthetic 20W-40 Motor Oil or equivalent. VICTORY motorcycle oil is specifically formulated for use in your VICTORY Freedom engine. Service Manual Available You can purchase a genuine 2004 VICTORY Service Manual through your dealer. Order part number 9918960. 160
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 163
    IDENTIFICATION NUMBERS Record important numbers below. Vehicle Identification Number: _____ (Located on right side of steering head, see page 34) Engine Identification Number: _____ (Located on top of crankcase behind rear cylinder, see page 35) Ignition Key Number:_____ (Stamped on shaft of key,
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 164
    MAINTENANCE RECORD MAINTENANCE PERFORMED MILES / KM NOTES PERFORMED BY: DATE 162
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 165
    MAINTENANCE RECORD MAINTENANCE PERFORMED MILES / KM NOTES PERFORMED BY: DATE 163
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 166
    INDEX A 77 19 90 131 101 99 C Changing Oil ...87-88 Changing Oil Filter ...87-88 Check Engine Indicator ...44 CLEANING ...136-140 Clock ...42 Clutch ...63, 106-108 Clutch Freeplay ...108 Clutch Lever ...47 Clutch Lever and Cable ...106 Clutch Lever Lubrication ...107 COMPONENT IDENTIFICATION ...31
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 167
    F Fuel Filter ...103 Fuel Gauge ...43 Fuel Hose ...58 Fuel Hose, Rail and Connections 58, 102 Fuel Level ...58 Fuel Specifications ...159 Fuel Stabilizer ...142 Fuel System ...102-103 Fuel Tank ...102 Fueling and Fill Height ...71 Fuses ...129 I IDENTIFICATION NUMBERS . . 161 Ignition Key ...36
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 168
    ...17, 52, 132 Safe Riding Practices ...7-13 SAFETY ...6-30 Safety and Information Labels ...24-29 Seat Removal and Installation ...124 Service Manual ...160 Set Button ...47 Shift Points ...76 Shifting Gears ...74-76 Shock Absorber ...97-98 Side Covers, Removal/Installation ...53 Sidestand
  • 2004 Polaris Touring Cruiser | Owners Manual - Page 169
    For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340 Phone (763) 417-8650 Fax (763) 542-0599 Part No. 9918946 Printed in USA
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TOURING CRUISER
2004