Hitachi c15fb User Manual - Page 10

Phenomenon, Possible Cause s, Standard, Countermeasure s - miter saw

Page 10 highlights

Item Phenomenon Inaccurate cutting. (Unable to obtain accurate perpendicularity of cut surface.) (Mitered joints cannot be accurately aligned.) 2. Cutting operation results in rough cutting surfaces A = 0.02/60 Fig. 5 Fig. 6: Left Bevel Cutting Fig. 7: Right Bevel Cutting Possible Cause (s) Standard Countermeasure (s) J. The workpiece is not pro- ---- Secure the workpiece with Vise perly secured, and moves dur- (A), and check cutting accuracy. ing the cutting operation. K. Curved or rough surface of the Workpiece causes workpiece movement during cutting operation. ---- Plane the surface of the work- piece to remove defects, and recheck the cutting accuracy. A. Excessive deflection of the Saw Blade. (Inherent Saw Blade deflection will cause rough surfaces.) 0.26/φ 370 Replace the Saw Blade. (To obtain very fine cutting surfaces, Hitachi's TCT Saw Blade for wood or aluminum (Code No. 959024) is recommended.) B. Incorrect selection of Saw Blade, or dull Saw Blade. (While a regular TCT Saw Blade provides faster cutting speed, it also produces rougher surfaces than a TCT Saw Blade for wood or aluminum.) ---- • Replace the regular TCT Saw Blade with a TCT Saw Blade for wood or aluminum (code No. 959024). • Resharpen the Saw Blade. C. Improper perpendicularity between Saw Blade and Turn Table [87] causes Saw Blade to cut into workpiece at slightly inclined angle, and cause rough cutting surface. 0.2/190 (Fig. 1) • Adjust M12 Nut [93] and M12 Lock Nut [92] to eliminate gap and vibration between Hinge [119] and Gear Case [53]. • Replace Hinge [119] (If damaged or deformed). • Replace Gear Case [53] (If damaged or deformed). • Replace Turn Table [87] (If damaged or deformed). D. Washers (A) and (B) not parallel because of surface defects or other damage. 0.02/60 (Fig. 5) Remove surface defects from or replace Washer (A) [28] and/or Washer (B ) [29]. E. Improper perpendicularity between Vise (B) and the Base Ass'y [103] causes improper support of the workpiece. Within 0.1/80 (Fig. 2) Adjust or replace Vise (B) [82]. F. Surface of Vise (B) uneven and causes improper support of the workpiece. Within 0.1 Replace Vise (B) [82]. (Fig. 3) G. Excessively fast cutting operation speed. ---- Reduce cutting operation speed. (Appropriate cutting time for a 100 mm (4") workpiece is 10 --- 15 seconds.) H. When the Saw Blade cuts ---- Cut with the natural grain of the against the natural grain of the wood workpiece. wood workpiece, inferior Fig. 6 cutting surfaces are obtained. Fig. 7 Workpiece --- 10 --- Workpiece ... With Grain (Smooth cutting surface) ... Against Grain (Cutting surface inferior to with grain.

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--- 10 ---
Item
Phenomenon
Possible Cause (s)
Standard
Countermeasure (s)
2.
Inaccurate cutting.
(Unable to obtain accurate
perpendicularity of cut
surface.)
(Mitered joints cannot be
accurately aligned.)
Cutting operation results in
rough cutting surfaces
J. The workpiece is not pro-
perly secured, and moves dur-
ing the cutting operation.
K. Curved or rough surface of
the Workpiece causes
workpiece movement during
cutting operation.
A. Excessive deflection of the
Saw Blade.
(Inherent Saw Blade deflection
will cause rough surfaces.)
B. Incorrect selection of Saw
Blade, or dull Saw Blade.
(While a regular TCT Saw
Blade provides faster cutting
speed, it also produces
rougher surfaces than a TCT
Saw Blade for wood or
aluminum.)
C. Improper perpendicularity
between Saw Blade and Turn
Table
[87]
causes Saw Blade
to cut into workpiece at slightly
inclined angle, and cause
rough cutting surface.
D. Washers (A) and (B) not
parallel because of surface
defects or other damage.
E. Improper perpendicularity
between Vise (B) and the
Base Ass'y
[103]
causes
improper support of the
workpiece.
F. Surface of Vise (B) uneven
and causes improper support
of the workpiece.
G. Excessively fast cutting
operation speed.
H. When the Saw Blade cuts
against the natural grain of the
wood workpiece, inferior
cutting surfaces are obtained.
----
----
0.26/
φ
370
----
0.2/190
(Fig. 1)
0.02/60
(Fig. 5)
Within
0.1/80
(Fig. 2)
Within 0.1
(Fig. 3)
----
----
Secure the workpiece with Vise
(A), and check cutting accuracy.
Plane the surface of the work-
piece to remove defects, and
recheck the cutting accuracy.
Replace the Saw Blade. (To ob-
tain very fine cutting surfaces,
Hitachi's TCT Saw Blade for
wood or aluminum (Code No.
959024) is recommended.)
Replace the regular TCT Saw
Blade with a TCT Saw Blade for
wood or aluminum (code No.
959024).
Resharpen the Saw Blade.
Adjust M12 Nut
[93]
and M12
Lock Nut
[92]
to eliminate gap
and vibration between Hinge
[119]
and Gear Case
[53]
.
Replace Hinge
[119]
(If damaged or deformed).
Replace Gear Case
[53]
(If damaged or deformed).
Replace Turn Table
[87]
(If damaged or deformed).
Remove surface defects from or
replace Washer (A)
[28]
and/or
Washer (B )
[29]
.
Adjust or replace Vise (B)
[82]
.
Replace Vise (B)
[82]
.
Reduce cutting operation speed.
(Appropriate cutting time for a
100 mm (4") workpiece is 10 --- 15
seconds.)
Cut with the natural grain of the
wood workpiece.
A = 0.02/60
Fig. 5
Fig. 6: Left Bevel Cutting
Fig. 7: Right Bevel Cutting
Fig. 6
Fig. 7
Workpiece
Workpiece
... With Grain (Smooth cutting
surface)
... Against Grain (Cutting surface
inferior to with grain.