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Invacare BAR600IVC Owners Manual - Page 39

Bottom, View of Bed, LONG CROSSOVER CABLE

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Motor Guard Bottom View of Bed Connection of Crossover to Head Actuator Head Actuator Loops (Hidden by Motor Guards) Motor Guard 8 PACKAGING, HANDLING AND SET-UP LONG CROSSOVER CABLE Side Channel Slack in Crossover Cable Junction Box Foot End of Bed Head End of Bed Part No 1123842 CAUTION All cable connections MUST be aligned properly. Align locking levers with locking tabs for proper connection. Mis-alignment of cable connections will cause permanent product damage. Locking Lever Locking Tab Head Motor Cable Crossover Cable P/N 1171770 Rev A FIGURE 8 Connecting Crossover Cable 39 Invacare®IVC™Model BAR600IVC Bariatric Bed

Section	Page
For more information regarding bed rail safety, refer to the Bed Rail Entrapment Risk Notification Guide at www.invacare.com.	1
1 General 5	3
Symbols 5	3
Limited Warranty 6	3
2 Overview 7	3
Label locations 7	3
Typical Product Parameters 9	3
Bed Components: 9	3
3 Safety 10	3
General Guidelines 10	3
4 Operation and Adjustment 18	3
Operating Bariatric Bed 18	3
Emergency Crank 19	3
Optional Bed Rails 20	3
5 MAINTENANCE 21	3
Washing Bed Ends 21	3
Cleaning Head and Foot Sections 22	3
Maintenance and Cleaning Checklist 22	3
6 Troubleshooting 24	3
Troubleshooting: Electrical 24	3
Troubleshooting: Mechanical 25	3
7 Assembly, Maintenance and Adjustment Sections - For Dealers Only 26	3
Overview of Procedures 26	3
8 Packaging, Handling and Set-Up 27	3
Receiving 27	4
Unpacking 27	4
Inspecting 29	4
Set-Up 30	4
Storing the Beds 45	4
9 MAINTENANCE 46	4
Washing Bed Ends 46	4
Cleaning Head and Foot Sections 47	4
Maintenance Checklist 47	4
10 Troubleshooting 50	4
Troubleshooting: Electrical 50	4
Troubleshooting: Mechanical 51	4
1 General	5
1.1 Symbols	5
Warnings	5
Signal words are used in this manual and apply to hazards or unsafe practices which could result in personal injury or property damage. See the information below for definitions of the signal words.	5
m	5
danger	5
Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.	5
m	5
Warning	5
Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.	5
m	5
caution	5
Caution indicates a potentially hazardous situation which, if not avoided, may result in property damage or minor injury or both.	5
!	5
important	5
Indicates a hazardous situation that could result in damage to property if it is not avoided.	5
i	5
Gives useful tips, recommendations and information for efficient, trouble-free use.	5
1.2 Limited Warranty	6
PLEASE NOTE: THE WARRANTY BELOW HAS BEEN DRAFTED TO COMPLY WITH FEDERAL LAW APPLICABLE TO PRODUCTS MANUFACTURED AFTER JULY 4, 1975.	6
This warranty is extended only to the original purchaser who purchases this product when new and unused from Invacare or a dealer. This warranty is not extended to any other person or entity and is not transferable or assignable to any subsequent pur...	6
This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state.	6
Invacare warrants the mechanical and electrical components of this product when purchased new and unused to be free from defects in materials and workmanship for a period of one year from date of purchase from Invacare or a dealer, with a copy of the...	6
For warranty service, please contact the dealer from whom you purchased your Invacare product. In the event you do not receive satisfactory warranty service, please write directly to Invacare at the address on the back cover, provide dealer's name, a...	6
LIMITATIONS AND EXCLUSIONS: THE FOREGOING WARRANTY SHALL NOT APPLY TO SERIAL NUMBERED PRODUCTS IF THE SERIAL NUMBER HAS BEEN REMOVED OR DEFACED, PRODUCTS SUBJECTED TO NEGLIGENCE, ACCIDENT, IMPROPER OPERATION, MAINTENANCE OR STORAGE, PRODUCTS MODIFIED...	6
THE FOREGOING EXPRESS WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTIES WHATSOEVER, WHETHER EXPRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND THE SOLE REMEDY FOR VIOLATIONS OF AN...	6
Some states do not allow the exclusion or limitation of incidental or consequential damage, or limitation of how long an implied warranty lasts, so the above exclusion and limitation may not be applicable.	6
THIS WARRANTY SHALL BE EXTENDED TO COMPLY WITH STATE/PROVINCIAL LAWS AND REQUIREMENTS.	6
2 Overview	7
2.1 Label locations	7
Serial number label located here.	7
Serial number label located here.	8
NOTE: Labels located on bed frame.	8
2.2 Typical Product Parameters	9
Foot End	9
Minimum:	9
Maximum:	9
Deck Height*	9
Minimum (down position):	9
Maximum (up position):	9
Bed	9
Overall Length:	9
Width:	9
Split Springs to Ends	9
Head:	9
Foot:	9
Shipping Weight	9
Weight Limitation	9
*NOTE: Height from floor to bed deck.	9
2.3 Bed Components:	9
• Head spring with one motor (BAR5000IVC)	9
• Foot spring with two motors (BAR5490IVC)	9
• Bed Ends (BAR5301IVC)	9
3 Safety	10
3.1 General Guidelines	10
m	10
Warning	10
Do not use this product or any available optional equipment without first completely reading and understanding these instructions and any additional instructional material such as owner’s manuals, service manuals or instruction sheets supplied with...	10
The initial set up of this bed must be performed by a qualified technician.	10
Procedures other than those described in this manual must be performed by a qualified technician.	10
For Dealers Only - Set-up and Assembly Instructions are in the rear of this manual. These procedures must be performed by a qualified technicians only.	10
m	10
accessories Warnings	10
Invacare products are specifically designed and manufactured for use in conjunction with Invacare accessories. Accessories designed by other manufacturers have not been tested by Invacare and are not recommended for use with Invacare products.	10
!	10
notice	10
The information contained in this document is subject to change without notice.	10
Check all parts for shipping damage and test before using. In case of damage, do NOT use. Contact Invacare/Carrier for further instruction.	10
m	11
Important Safety Instructions	11
When using the bed, basic precautions should always be followed, including the following:	11
Read all the instructions before using the bed.	11
DANGER - To reduce the risk of electric shock:	11
1. Always unplug the bed from the electrical outlet before cleaning.	11
WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons:	11
1. Unplug from the outlet before servicing.	11
2. Close supervision is necessary when the bed is used by, or near children and/or disabled persons.	11
3. Use this bed only for its intended use as described in these instructions. DO NOT use attachments not recommended by the manufacturer.	11
4. NEVER operate this bed if it has a damaged cord or plug, if it is not working properly, if it has been dropped, damaged, or dropped into water. Return the bed to a service center for examination and repair.	11
5. Keep the cord away from heated surfaces.	11
6. DO NOT use outdoors.	11
7. Use masked or nasal type oxygen administering equipment only in conjunction with the manual/electric bed. The use of ANY other type of oxygen administering equipment can result in a fire hazard.	11
8. To disconnect, DO NOT depress pendant buttons.	11
9. Risk of electric shock - Connect this bed to a properly grounded outlet only. Refer to Grounding Instructions on page 16.	11
10. Risk of injury to persons - DO NOT place video equipment such as televisions or computer monitors on bed.	11
SAVE THESE INSTRUCTIONS	11
Operating Information	12
m	12
Warning	12
Check all parts for shipping damage and test before using. In case of damage, DO NOT use. Contact a qualified technician for further instruction.	12
After any adjustments, repair or service and before use, make sure all attaching hardware is tightened securely.	12
Close supervision is necessary when the manual/electric bed is used by or near children and physically challenged individuals.	12
DO NOT let any individual underneath the bed or in between the raised bed frame components at anytime.	12
When bed is not to be used for an extended period, unplug electric bed from the wall outlet.	12
Keep the product a minimum of 12 inches away from any direct heat source.	12
DO NOT unplug power cord from junction box.	12
If a liquid is spilled in or around the electric bed, unplug the electric bed before cleaning. Clean up the spill and allow the electric bed or the area around the electric bed to dry thoroughly before using the electric controls again.	12
The manual/electric bed is not designed to be used as a patient transport. When transporting a patient, use an approved patient transport. Otherwise, injury or damage may result.	12
When operating/moving electric beds, ALWAYS ensure that the individual utilizing the bed is positioned properly within the confines of the bed. DO NOT let any extremities protrude over the side or between the bed rails when performing these functions.	12
After the electric bed has been assembled, always test to make sure that all sections of the electric bed are properly and securely in place before using.	12
Make sure head and foot springs/sections are connected securely to the bed ends before use.	12
The pendant and power cords MUST be routed and secured properly to ensure that the cords DO NOT become entangled, pinched and/or severed during operation of the electric bed.	12
m	13
Warning	13
NEVER operate the unit if the cords are damaged.	13
If the unit is not working properly, call a qualified technician to examine the unit and repair it.	13
Keep all moving parts, including the main frame, mattress deck (head and foot springs/sections) and all drive shafts, free of obstruction (i.e. blankets/sheets, heating blankets/pads, tubing, wiring, etc. and other types of products using electric co...	13
The electric bed is equipped with locking casters. When transferring into or out of the electric bed, ALWAYS lock the locking caster(s). Inspect the wheel locks for correct locking action before actual use. Even with casters properly locked, some flo...	13
Entrapment Warning	13
m	13
Warning	13
Refer to the Bed Rail Entrapment Risk Notification Guide at www.invacare.com for additional safety information.	13
Mattress MUST fit bed frame and bed rails snugly to reduce the risk of entrapment.	13
After any adjustments, repair or service and before use, make sure all attaching hardware is tightened securely.	13
Replacement Parts/Accessories	14
m	14
Warning	14
Use masked or nasal type oxygen administering equipment only in conjunction with the manual/electric bed. The use of any other type of oxygen administering equipment can result in a fire hazard.	14
When using nasal or masked type oxygen administering equipment, the oxygen or air tubing MUST be routed and secured properly to ensure that the tubing does not become entangled and/or severed during normal operation of manual/electric bed.	14
ALWAYS test to make sure that the side rails are properly and securely in place before using the manual/electric bed.	14
Invacare recommends that the mattress be centered on the bed frame. Otherwise, individuals may become entangled between the bed rail and the bed frame.	14
Physically challenged individuals who cannot prevent themselves from rolling/climbing out of the manual/electric bed may require alternative safe means of restraint.	14
When used with a manual/electric bed, the bed rails DO NOT fall under any weight limitations. Bed rails can be deformed or broken if excessive side pressure is exerted on the bed rails. These bed rails are used for the purpose of preventing an indivi...	14
After raising/lowering the head/foot end of the electric bed, check the distance between the bottom of the bed rail and the mattress. If there is excessive distance between the bottom of the bed rail and the mattress in which individuals may become e...	14
DO NOT use the side rails as push handles for moving the electric bed.	14
Replacement mattresses and bed side rails with dimensions different from the original equipment supplied or specified by the bed frame manufacturer are not interchangeable. Variations in bed side rail design, width and thickness or firmness of the ma...	14
Electrical	15
m	15
danger	15
When using an extension cord, use only a three wire extension cord having at least 16 AWG (American Wire Gauge) wire and the same or higher electrical rating as the device being connected. Use of improper extension cord could result in a risk of fire...	15
warning	15
NEVER operate if the unit has a damaged cord or plug. If it is not working properly, call a qualified technician for examination and repair.	15
Keep all electrical cords away from heated or hot surfaces.	15
Ensure all cables and cords are routed such that they will not become entangled or pinched. Otherwise damage or injury may result.	15
Repair or Service Information	15
m	15
Warning	15
DO NOT open assemblies such as the motors, pendant, junction boxes or gear boxes. No user serviceable parts are inside. Only qualified technicians are permitted to repair these parts. If unqualified individuals perform any work on these beds, the war...	15
Unplug the power cord from its power source before performing any maintenance on the electric bed. DO NOT unplug the power cord from the junction box. Damage to cord will result.	15
caution	15
All cable connections MUST be aligned properly. Align locking levers with locking tabs for proper connection. Mis-alignment of cable connections will cause permanent product damage.	15
Grounding Instructions	16
m	16
Warning	16
Electric beds are equipped with three-prong (grounding) plugs for protection against possible shock hazards. Where a two-prong wall receptacle is encountered, it is the personal responsibility and obligation of the customer to contact a qualified ele...	16
For proper grounding, junction box MUST be securely connected to the bed with metal screws and the spacer provided or electrical shock could occur.	16
Radio Frequency Interference	16
m	16
Warning	16
Electronic equipment may be influenced by Radio Frequency Interference (RFI). Caution should be exercised with regard to the use of portable communications equipment in the area around such equipment. If RFI causes erratic behavior, unplug the electr...	16
Weight Limitations	16
m	16
Warning	16
The total weight limit of the Bariatric Bed (including accessories, mattress, occupant and any other objects positioned on the bed) is 700 pounds (318 kg); 600 pounds (272 kg) patient weight.	16
NEVER permit more than one person on the manual/electric bed at any time.	16
Body weight should be evenly distributed over the surface of the manual/electric bed. DO NOT lay, sit or lean in such a way that your entire body weight is placed only on raised head or foot sections of the bed. This includes when repositioning or tr...	16
Pendant Operation	17
m	17
Warning	17
A safety feature of this product includes protection against overheating caused by excessive or extended periods of operation. Depending on the duration, this includes multiple or repeated adjustments or the use of multiple functions at one time. To ...	17
The emergency crank MUST be removed before the bed is used. Failure to remove the crank may cause damage or personal injury.	17
4 Operation and Adjustment	18
4.1 Operating Bariatric Bed	18
m	18
warning	18
NEVER operate if the unit has a damaged cord or plug. If it is not working properly, call a qualified technician for examination and repair.	18
Keep all electrical cords away from heated or hot surfaces.	18
Ensure all cables and cords are routed such that they will not become entangled or pinched. Otherwise, damage or injury may result.	18
DO NOT place pendant under or between objects. This may unintentionally press the buttons and may cause injury or damage to occur.	18
Operating Bariatric Bed	18
i	18
Before placing the bed into use, test it by operating it through all phases of its operation.	18
1. If any problems arise during the test, recheck all electrical connections and mechanical hook ups.	18
2. A six-function pendant is used for all bed operations.	18
3. An emergency crank allows operation in the event of a power outage.	18
FIGURE 1 Operating Bariatric Bed	18
Raising and Lowering	19
Entire Bed	19
1. To raise the entire bed, press the Bed Up button.	19
2. To lower entire bed, press the Bed Down button.	19
Head and Foot Sections	19
1. To raise the head of the bed, press the Head Up button.	19
2. To lower the head of the bed, press the Head Down button.	19
3. To raise the foot of the bed, press the Foot Up button.	19
4. To lower the foot of the bed, press the Foot Down button.	19
Bed UP Button	19
FIGURE 2 Raising and Lowering	19
4.2 Emergency Crank	19
i	19
For this procedure, refer to FIGURE 3.	19
If the bariatric bed must be adjusted manually due to a power outage or an electronic malfunction, use the emergency crank to make the adjustments.	19
1. Under the bed, locate the exposed shaft end according to the function you want to perform.	19
2. Attach the emergency crank to the motor shaft end of the head section or the motor shaft end of the foot section.	19
3. Crank clockwise or counterclockwise to adjust the bed.	19
i	19
Push in the emergency crank while turning it the desired direction.	19
4. Remove the emergency crank.	19
m	20
warning	20
The emergency crank MUST be removed before the bed is used. Failure to remove the crank may cause damage or personal injury.	20
Head Section	20
4.3 Optional Bed Rails	20
m	20
warning	20
DO NOT install the optional bed rails without reading and understanding the Bed Rail Risk Notification Guide that accompanies this manual and is included with each bed rail kit. The Bed Rail Risk Notification Guide can also be found at www.invacare.com.	20
i	20
Bottom of bed shown.	20
5 Maintenance	21
5.1 Washing Bed Ends	21
m	21
caution	21
DO NOT wash head or foot section. AC motors and electronics are not water proof.	21
To protect flooring, ensure bed ends are completely drained and dry before placing on flooring. Otherwise, remaining dirty water may damage or stain flooring.	21
Avoid spraying water directly into the gear box ends. Otherwise, damage to the gear box may occur.	21
1. Stand or prop each bed end in an upright position on its legs.	21
2. Using a mild soap/detergent and soft bristle brush or sponge, scrub all exterior surfaces.	21
3. Using a hose and nozzle attachment, rinse bed ends thoroughly with plain cold or warm water.	21
i	21
Do not exceed a water temperature of 110° F.	21
Use household tap pressure. DO NOT use pressure washers or steam cleaners.	21
4. Tip bed end from side to side to allow any collected or trapped water to drain.	21
5. Thoroughly towel dry bed end and all components.	21
6. Repeat drying process until all components are dry.	21
i	21
Ensure that the bed end is completely dry before storing.	21
Bed End	21
FIGURE 1 Washing Bed Ends	21
5.2 Cleaning Head and Foot Sections	22
1. Unplug the power cord of electric beds before performing maintenance.	22
2. Wipe down the bed with disinfectant. Allow it to dry completely.	22
5.3 Maintenance and Cleaning Checklist	22
Invacare recommends the following maintenance and cleaning procedures be conducted between uses and at least once every three years. This form is provided as a guide to help with documentation.	22
Cleaning and Disinfecting Bed	22
Unplug the power cord of electric beds before performing maintenance.	22
Wipe down with disinfectant. Allow to dry completely.	22
Mechanical Inspection and Maintenance	22
Inspect all bed components for damage or excessive wear.	22
Visually examine all welds for cracks.	22
Inspect the head and foot spring sections for bending, warping or damage.	22
Check drive shaft and drive shaft connections for bending, damage or excessive wear.	22
Inspect pull tubes and mounting hardware for bending, damage or excessive wear.	22
Inspect all bolts and rivets to ensure that they are securely tightened and functioning properly.	22
Check sleep surfaces to ensure all links are intact.	22
Check casters to ensure they lock, if applicable, and roll properly.	22
Electrical Inspection and Maintenance	22
Inspect all electrical bed components for damage or excessive wear (i.e., cracked or broken housings, or worn components).	22
Check pendant, power and motor cords for chafing, cuts or excessive wear.	22
Make sure all plugs are fully attached and free of damage.	22
Check all functions:	23
a. Head raises and lowers properly.	23
b. Foot raises and lowers properly.	23
c. Bed ends raise and lower properly.	23
PASS/FAIL	23
PASS: Bed and all components have passed all of the preceding inspection criteria, and the bed is ready for placement into a client’s home.	23
FAIL: Bed, or any component, has failed any of the preceding inspection criteria. Tag the bed or component with a complete description of the failure(s) and have the bed serviced.	23
6 Troubleshooting	24
m	24
warning	24
Read all general guidelines, warnings and cautions before performing any repair/maintenance on the bed. All repair and maintenance on the bed should be performed by a qualified technician.	24
6.1 Troubleshooting: Electrical	24
6.2 Troubleshooting: Mechanical	25
7 Assembly, Maintenance and Adjustment Sections - For Dealers Only	26
m	26
warning	26
The procedures in the following sections MUST be performed by a qualified technician.	26
7.1 Overview of Procedures	26
Receiving	26
Unpacking	26
Unpacking the Bed Ends	26
Unpacking Foot and Head Spring Sections	26
Inspecting	26
Set-Up	26
Assembling and Disassembling the Head and Foot Spring Sections	26
Installing/Removing Bed Ends	26
Installing Casters	26
Connecting Crossover Cable. Refer to Set-Up - Connecting Crossover Cable on page 37.	26
Assembling/Installing/Removing the Drive Shaft	26
Inspecting the Bed	26
Storing	26
8 Packaging, Handling and Set-Up	27
8.1 Receiving	27
1. Count cartons before signing shipping papers.	27
2. Designate someone at the facility to receive and inspect all merchandise. Use the master order acknowledgment to check off items as they are received.	27
3. Compare the number of cartons shipped with the number of cartons actually received and note such on the consignee copy of the freight bill. Make sure to have the truck driver sign the copy acknowledging the count.	27
4. If shortage occurs, IMMEDIATELY contact Invacare Customer Service department at (800) 333-6900.	27
8.2 Unpacking	27
The bed is contained in three cartons.	27
1. Check bed components for any obvious damage to the carton or its contents. If damage is evident, contact your local Invacare dealer.	27
2. Remove any loose packing from the cartons.	27
3. Carefully remove all components from the cartons.	27
3. Carefully remove all components from the cartons.	27
m	27
warning	27
DO NOT plug the power cord into a power source until assembly is complete. To do so could result in damage or personal injury.	27
DO NOT attempt to operate bed controls prior to completion of assembly. Otherwise, damage to bed components may occur.	27
Unpacking Bed Ends	28
i	28
For this procedure, refer to FIGURE 1 on page 28.	28
1. The bed end carton includes:	28
• Two bed ends.	28
• Four casters (two locking and two non-locking casters).	28
• One drive shaft assembly in two pieces.	28
Casters (Located in Lower Carton Insert)	28
FIGURE 1 Unpacking Bed Ends	28
Unpacking Foot and Head Sections	28
i	28
For this procedure, refer to FIGURE 2 on page 29.	28
1. The foot section carton includes:	28
• One foot section (including pendant, junction box with power cord and foot and hi/lo motors with cables).	28
• One emergency crank handle.	28
2. The head section carton includes:	28
• One head section.	28
Foot Section	29
8.3 Inspecting	29
Examine each item carefully for scratches, nicks, dents or any other apparent damage.	29
i	29
Check all parts for shipping damage. In case of shipping damage, DO NOT use. Contact Dealer/Carrier for further instruction.	29
1. Inspect the power supply cord and cables for cuts or damage to the cord and/or plug.	29
2. Inspect the junction box for any damage to the connectors.	29
3. Ensure that the motor plugs are plugged into the junction box and fit properly.	29
8.4 Set-Up	30
Assembling/Disassembling Head and Foot Sections	30
m	30
warning	30
DO NOT attempt to operate bed controls prior to completion of assembly as damage to bed components or personal injury may occur.	30
i	30
For this procedure, refer to FIGURE 4 on page 33.	30
Assembling	30
1. Remove the head section of the bed from the packing carton.	30
i	30
Place the head section on a flat surface so that the motor guards on the bottom of the frame are supporting the head section.	30
2. Remove the foot section of the bed from the packing carton.	30
3. Remove tie-wraps securing the cables for shipping (FIGURE 3 on page 31).	30
i	30
Place the foot section on a flat surface so that the motor guards on the bottom of the frame are supporting the foot section.	30
Tie Wrap	31
4. Align the inside of the head section with the inside of the foot section.	31
i	31
Locking pins are located on the foot section frame and will make an audible click when properly engaged with the head section frame.	31
5. Push the head section towards the foot section so that the head section frame slides into the foot section frame and the locking pins engage.	31
6. Ensure the locking pins are properly engaged by attempting to pull the head section from the foot section. If the sections separate, repeat STEP 5-6 until the locking pins are secure.	31
7. Install the bed ends. Refer to Installing/Removing Bed Ends on page 34.	31
8. Connect the crossover cable. Refer to Connecting Crossover Cable on page 37.	31
9. Assemble and install the drive shaft. Refer to Assembling/Installing/Removing Drive Shaft on page 40.	31
10. Activate the bed functions. Refer to Inspecting the Bed on page 44.	31
Disassembling	32
1. Lower the head and foot sections completely. Refer to Raising and Lowering on page 19.	32
2. Lower the bed to the lowest height. Refer to Raising and Lowering on page 19.	32
3. Remove the drive shaft. Refer to Assembling/Installing/Removing Drive Shaft on page 40.	32
4. Disconnect the crossover cable. For the crossover cable definition, Refer to Connecting Crossover Cable on page 37.	32
5. Remove both bed ends. Refer to Installing/Removing Bed Ends on page 34.	32
i	32
Place the bed on a flat surface so that the motor guards on the bottom of the frame are supporting the bed.	32
6. Starting with one side of bed, pull the release pin and pull the head section so that it starts to separate slightly from the foot section.	32
7. On the opposite side of bed, pull the release pin.	32
8. Separate the head section from the foot section.	32
Locking Pin	33
Installing/Removing Bed Ends	34
m	34
warning	34
DO NOT place your hand between the head section and the bed end while assembling. Otherwise, injury may occur.	34
i	34
Reverse this procedure to remove the bed ends.	34
1. Stand one bed end as close to the head section as possible.	34
2. With one hand, grasp the head section and raise it until the corner plate head rivets of the section are high enough to place into the corner locks on the bed end.	34
3. Tilt the bed end toward the head section and place the corner plate head rivets into the corner locks.	34
4. Return the bed end to its full upright position. The corner plate head rivets will lock into place.	34
5. Repeat STEPS 1-4 to install the remaining bed end to the foot spring section.	34
6. If necessary, install the casters. Refer to Installing Casters on page 35.	34
Bed End	34
Installing Casters	35
m	35
warning	35
Ensure that the locking casters are installed diagonally from each other and are locked. Otherwise, damage or personal injury could occur.	35
The proper casters are provided with the Bariatric Bed. DO NOT use any other casters with the Bariatric Bed. Otherwise, damage or personal injury could occur.	35
Ensure that casters are locked and that the bed does not move before transferring. DO NOT transfer occupant if bed is not stable.	35
i	35
For this procedure, refer to FIGURE 6 on page 36.	35
ALWAYS locate locking caster in the same location on each bed end so that they will always be assembled diagonally opposite each other when inventory is mixed.	35
Position the two locking casters so that they will be diagonally opposite from one another when the bed is assembled.	35
If two locking casters are not included with the bed, contact an Invacare dealer.	35
1. To install casters, lay the bed ends flat on the floor.	35
2. Insert the caster shaft into the caster socket.	35
3. To prevent excess movement of the bed during assembly, lock each of the two locking casters by pushing down on the caster lock.	35
i	35
Locking the casters may not prevent the bed from moving on slick or slippery surfaces.	35
4. To unlock each of the two locking casters, push down on the caster lock labeled off.	35
Caster Socket	36
Connecting Crossover Cable	37
m	37
warning	37
Ensure that the crossover cable does not hang loosely below the side channel. Otherwise, the cable could present a tripping hazard.	37
i	37
Crossover Cable Definition - The crossover cable is defined as the cable that connects the junction box to the head motor actuator.	37
If the crossover cable is 43 inches long, refer to Short Crossover Cable on page 37.	37
If the crossover cable is 84 inches long, refer to Long Crossover Cable on page 37.	37
Reverse this procedure to disconnect the crossover cable.	37
Short Crossover Cable	37
i	37
For this procedure, refer to FIGURE 7 on page 38.	37
1. Connect the crossover cable to the cable from the head actuator.	37
Long Crossover Cable	37
i	37
For this procedure, refer to FIGURE 8 on page 39.	37
1. Thread the crossover cable from the junction box through the two loops in the head end.	37
2. Connect the crossover cable to the short cable from the head actuator.	37
3. Gently pull the crossover cable toward the junction box so that any slack in the cable is taken up near the junction box.	37
Connection of Crossover Cable to Head Actuator	38
Motor Guard	39
Assembling/Installing/Removing Drive Shaft	40
i	40
For this procedure, refer to FIGURE 9 and FIGURE 10 on page 43.	40
Reverse this procedure to remove the drive shaft.	40
The drive shaft for the Hi/Lo function consists of two sections that are shipped unassembled. The inner shaft has a positioning spring button, and the outer shaft has three positioning holes, one storage position hole and a telescoping end.	40
1. Remove the plastic caps from each end of the drive shaft.	40
2. Press the spring button on the inner shaft and insert the inner shaft into the outer shaft.	40
3. Engage the spring button into the third positioning hole. Refer to FIGURE 9.	40
i	40
A common gear box is used on both bed ends. The bottom output shaft is used at the head end and the top output shaft is used at the foot end of the bed.	40
Before assembling the bed ensure the drive shaft cover of both gear boxes are in the correct position: up for the head end and down for the foot end. Refer to FIGURE 10.	40
4. Attach the inner shaft to the bottom gear box output shaft on the head end of the bed.	40
5. Push in on the spring loaded end of the drive shaft and attach to the Hi/Lo motor output shaft facing the head end of the bed.	40
Head End	41
6. Locate the Hi/Lo motor output shaft spring-loaded coupler.	41
i	41
If necessary, shift the bed end to the right or left to align the Hi/Lo motor output shaft spring-loaded coupler with the foot end gear box.	41
7. Ensure the Hi/Lo motor output shaft spring-loaded coupler is properly aligned with the foot end gear box as shown in Detail “A” of FIGURE 10.	41
8. Release the Hi/Lo motor output shaft spring-loaded coupler by pushing in against the Hi/Lo motor output shaft spring-loaded coupler and turning clockwise.	42
i	42
The coupling will release and engage the foot end top gear box output shaft cross pins.	42
9. Ensure that all components are securely installed.	42
m	42
warning	42
Close the drive shaft covers over all drive shafts that are not in use before placing the bed in service. Otherwise, damage or injury may occur.	42
Bed End	43
Inspecting the Bed	44
m	44
warning	44
The removal and installation of cables are to be performed by a qualified technician.	44
Before installing the connector into the junction box, be sure the side with the locking tab is facing downward - otherwise, injury or damage may occur.	44
caution	44
All cable connections MUST be aligned properly. Align locking levers with locking tabs for proper connection. Mis-alignment of cable connections will cause permanent product damage.	44
i	44
For this procedure, refer to FIGURE 11.	44
All connectors will arrive plugged into the junction box.	44
1. Check all electrical connections on junction box at foot end to ensure that all motors are plugged into the correct locations.	44
2. Plug the junction power box cord into a 110-volt outlet.	44
caution	44
All cable connections MUST be aligned properly. Align locking levers with locking tabs for proper connection. Mis-alignment of cable connections will cause permanent product damage.	44
3. If equipped with a crossover cable, plug in crossover cable (See caution label in Detail “A” in FIGURE 11).	44
4. Before placing bed into use, test the bed by operating it through all phases of operation.	44
Power Cord	45
8.5 Storing the Beds	45
m	45
warning	45
DO NOT place other objects on top of the cartons.	45
If bed is not being assembled immediately, retain the cartons and packaging for storage until ready for assembly.	45
Store the Invacare homecare bed in a dry area.	45
9 MAINTENANCE	46
9.1 Washing Bed Ends	46
m	46
caution	46
DO NOT wash head or foot section. AC motors and electronics are not water proof.	46
i	46