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Panasonic KX MC6020 Service Manual - Page 31

Technical Descriptions - fuser

UPC - 037988840441

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6 Technical Descriptions Note: LOW VOLTAGE POWER SUPPLY BOARD = PSU HIGH VOLTAGE POWER SUPPLY BOARD = HVU 6.1. Connection Diagram KX-MC6020HX POWE R SW AC INLE T LIVE NEUT RAL FG FUSER FUSER Bo ard UNIT GND FS RTEMP C N3 2 2 1 2 C N3 2 1 1 2 3 4 PS312 FSR JAM SENSOR THERMIS TOR C N1 1 3 C N2 1 3 1 2 3 C N3 4 5 6 7 8 PSU 9 1 2 3 C N4 4 5 6 7 8 FS RTEMP GND NFS RJAM S ENOLEDPWR HT RCT L +24VA +24VA P GND P GND +24VB +24VB P GND +24VC +7䌖䌁 +7 7䌖䌂 +7 NP WDWN HEAT LAMP THERMOS TAT THERMOS TAT FRONT / LEFT COVER SW C N1 1 2 CN833 3 4 1 2 C N7 0 1 LSU 5V INTERL OCK SW +5V +5VL D 1 2 3 C N7 0 2 24V INTER LOCK SW +24VAI L +24VA 1 2 CN700 3 GND +5䌖䌄 NENB P ES L NADJUS TK NVOUT K NADJUS TC NVOUT C GND NADJUS TM NVOUT M GND NADJUS TY NVOUT Y GND NBD C N7 0 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Y M P OL CL K NP OL L D P OL ON P GND +24VC 1 2 3 4 C N7 0 3 5 C BK TONER CARTRI DGE 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 GND VB_AC HVERR L DHV NHVEN S DATHV P GND S CLKHV P GND +24VAI L +24VAI L +24VAI L P GND P GND NI T M L D NI T M ON ITCLK ITMG +24VAI L +24VAI L P GND P GND NI T M L D NI T M ON ITCLK ITMG P CKVERGI N P GND P CCVERGI N P GND Co lo r Drum Unit C HA R GE R Ro lle r 䇭 STR R o l le r DEV SUP PLY Ro lle r䇭 Ro lle r䇭 OPC 䇭 FTR Ro lle䇭r VS RK VBK VS RC VBC VS RM VBM VS RY VBY VCHK NC VCHYMC FTR STR NC 7 C N2 C N3 8 5 6 3 4 1 2 1 2 4 3 5 4 2 T401 HVU 10 8 6 C N1 9 7 5 3 1 10 8 6 4 2 9 C N2 1 3 5 C N8 9 0 7 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Fuse re si stance Mono Dru m U nit Fuser re sistance BK Motor DC MOTOR Color Motor DC MOTOR ADF Motor STEPPING MOTOR ADF Board READ POSI TION DOCUMENT SENSOR SENSOR PS310 PS311 2 3 4 1 C N3 2 8 S ENOLEDPWR RPS DOCU GND XB XA B A C N7 6 0 C N7 6 1 1 C N8 3 4 2 3 4 1 2 3 4 5 6 7 8 CN501 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 C N5 0 2 6 7 8 9 10 11 12 SIG GND 3.3V VREF GND SI GND CLK VLED L ED_G L ED_R L ED_B 1 2 3 C N3 2 7 C N3 2 5 ADF RELAY B o ard 1 2 3 4 5 6 7 C N3 2 6 8 4 1 2 3 4 FB Motor STEPPING MOTOR DOCU GND S ENOLEDPWR XA A XB B RPS A XA B XB 1 2 3 4 No 1 5 63 7 85 7 9 10 9 11 12 11 13 13 14 15 17 15 16 17 18 C N4 0 1 1 2 3 4 5 6 7 8 C N4 0 3 NAME +3 3. V M6 M0 M1 M2 M3 M4 M5 +2 4 VC No NAME 2 GND 4 ADFENB 6 CDENB 8 RPS 10 +3 3. V 12 DOCU 14 CISHOME 16 PGND 18 PGND C N4 0 2 1 2 3 44 C N4 0 4 1 2 3 FB Relay Board CIS HOME +3.3 GND CIS Home Position Sensor Board CIS HOME 1 SENSOR 2 3 CN331 PS308 CIS MODULE 1 1 2 2 3 4 5 6 CN441 C N4 4 2 7 8 9 CIS Relay 10 11 12 Board 11 12 FFC No NAME 12 SIG 10 3.3V 8 CNT 6 DG 4 VLED 2 LED_R No NAME 11 DG 9 VREF 7 SI 5 CLK 3 LED_G 1 LED_B LCD VS S VDD V0 RS R /W DB4 DB5 DB6 DB7 D301 Q301 D302 Q302 D303 Q303 D304 To ne r Se n so r Bo ard 1 2 3 4 5 6 7 Q304 8 9 CN320 10 EM P L EDY NEM P Y NEM P M GND +5VD EM P L EDM EM P L EDC EM P L EDK NEM P C NEM P K OPC Home Positio n FTR Home Positio n WTF Senso r Board Senso r Board Sensor Board OPC OPC HOME K HOME C SENSOR SENSOR FTR HOME SE NSOR FTR SOLENOI D 1 2 3 4 B K SOLENOI D 1 2 3 1 2 3 4 PS301 PS302 C N3 1 5 PS303 C N3 1 6 D305 Q305 C N3 1 4 Waste Toner Bottle SW 1 2 3 4 5 6 C N705 7 8 9 10 WT BF UL L WTBLED +5VD FTRS OL S OLPWR -F S EN0LEDPWR F T RHOM E PCKS OL GND GND S OLPWR -F 1 OP 䌃HOM C OP 䌃HOM K S EN0LEDPWR GND 4 2 3 1 1 2 3 2 1 3 2 4 1 2 3 C N3 0 4 FUSER FAN CN333 CN305 CN310 CN303 1 C N3 3 4 2 3 F AN2P WR NF AN2ERR P GND 1 2 3 4 CN301 5 6 7 8 4 3 2 C N31 3 1 9 10 11 12 WT BNON GND WTBLED NREGIS T +5VD NS TPNON WT BF UL L P I CKHOM E OP CHOM K GND OP CHOM C CAS NON F T RHOM E S EN0LEDPWR 1 2 3 4 5 6 C N8 3 1 7 8 9 10 11 12 PSU FAN P GND NF AN2ERR F AN2P WR 1 2 CN312 3 1 2 3 4 5 CN302 6 7 8 9 10 11 12 Sensor Solenoid Relay Board C N3 0 8 1 2 C N3 1 1 1 2 WT BNON F AN1P WR NF AN1ERR F AN2P WR NF AN2ERR PCKS OL ADUS OL FTRS OL PICKS OL REGCL U S OLPWR -F P GND R E GIST C LUTC H S OLPWR -F REGCL U ADU SOLENOI D ADUS OL S OLPWR -F 1 2 3 4 5 6 7 C N7 6 2 8 9 10 11 12 1 2 3 C N3 0 6 1 2 3 4 5 6 7 C N3 0 9 1 2 C N3 0 7 S EN0LEDPWR CAS NON GND PICKS OL S OLPWR -F S EN0LEDPWR P I CKHOM E NREGIS T GND S EN0LEDPWR NS TPNON GND C N3 1 7 PICK HOME Sensor 1 2 3 C N3 1 8 Registration Registration and Paper and Paper (PA PE R Sensor) C N3 1 9 Registration and Paper Sensor 1 2 3 1 2 3 4 PIC KUP SOLENOI D PS303 PS305 PS306 PS307 Pick Ho me Positio n Registration and Paper Casse tte Se nsor Sensor Board Sensor Board B o ard C N89 1 6 5 4 3 2 1 S NS _L L ED_L +5VD +5VD L ED_R S NS _R 3 2 1 1 2 3 C N3 2 3 D306 Q306 C N3 2 4 D307 Q307 Color Registration Color Registration Senosr Board Sensor Board 1 MAIN Board 1 2 3 C N5 0 0 4 5 6 7 8 NC KS TART KT X D KS CLK OPERS T DG +5V BUZZER 1 2 3 4 5 CN201 6 7 8 10 LC D2 0 1 Operation Board 9 8 7 6 5 4 3 2 C N8 3 2 1 C N2 0 1 2 3 4 5 6 HSSP㧙 HSSP+ GND MIC㧙 HOOK MIC+ C N2 0 0 1 2 SP+ S P䋭 C N1 0 0 No NAME 1 a1 3 a / A1 5 S (W) / B2 No NAME 2 E(G) / A2 4 b / B1 6 b1 C N1 0 1 No NAME 1 b1 3 b / B1 5 E(W) No NAME 2 S (W) 4 a / A1 6 a1 JK451 No NAME 1 VBUS 3 D+ No NAME 2 D䋭 4 GND JK450 No 1 3 5 7 NAME T D+ RD+ 㵪 RCT No NAME 2 TD䋭 4 TCT 6 RD- 8 㵪 C N1 0 0 2 4 6 1 3 5 C N1 0 1 2 4 6 1 3 5 JK451 1 4 2 3 JK450 2 4 6 䋸 1 3 5 䋷 1 2 3 4 5 6 CN764 7 8 9 10 11 12 13 14 No NAME 1 PGND 3 OPNON_ SOL 5 OPCASNON 7 NOPJ AM 9 NOPPNON 11 NOPDOPEN 13 SOLPWR_ F 15 GND C N7 6 3 No NAME 2 +2 4 VC 4 OPM_ 1I 6 OPM_ ENB 8 OPM_ ENA 10 OPM_PHB 12 OPM_PHA 14 OPM_PWR 16 +3 .3 V C N7 6 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 3 4 1 2 GND TEMP +5V HUM 3 4 2 1 HUM/TEMP SENSOR UNIT H/S Relay Board 1 2 C N329 1 2 3 3 4 4 5 6 C N3 3 0 5 6 No 1 3 5 Spe ake r NAME HSMIC+ HSMIC㧙 HSSP+ C N3 3 0 No NAME 2 HOOK 4 GND 6 HSSP㧙 TO TELEP HONE LINE TO E X TE R NA L TELEP HONE TO PC/USB 1 2 3 4 HANDSET 1 HOOK SW 2 3 4 5 6 C N9 4 0 C N9 4 1 C N9 4 1 No 1 3 NAME HSSP+ HSSP- No NAME 2 HSMIC - 4 HSMIC+ HANDSET (OPTION) ADU Mo to r 24V INTERL OCK S W STEPPING MOTOR +24VBI L +24VB XB TO PC / LAN A XA B SEN1 LEDPWR NADUJ AM GND ADUNON +3 .3 V ADUM_ PWR ADUM_ PHA ADUM_ PHB ADUM_ ENA ADUM_ ENB ADUM_ I1 +2 4 VB PGND FG 1 2 3 1 2 3 4 C N5 02 C N5 0 3 ADU JAM 5 6 SE NSOR 7 8 C N5 0 1 9 10 11 PC 5 0 1 12 13 14 AD U Board 1 2 3 4 AUT OMATI C D UPLEX UNIT 1 C N6 0 1 2 OPF SW COVER OPF PICK UP SOLENOI D OPF Mo to r 3 4 STEPPING 5 6 MOTOR 7 8 S OLPWR -F OPPICKS OL OP DOP EN GND 9 10 11 12 A XA B XB 13 14 15 16 C N6 0 3 C N6 0 5 C N6 0 6 11 22 33 44 1 2 1 2 3 1 2 C N6 0 4 C N6 0 2 OPF MAIN Bo ard NOP P NON +3.3V NOP JAM OPCAS NON OPF Sensor B o ard OPF Sensor GND +3.3V Paper Sensor Board 1 2 3 OPF Paper Sensor C N6 5 1 OPF JAM Sensor 1 2 3 C N5 0 3 4 GND PC 6 5 1 PC 6 4 2 PC 6 4 1 OPTIONAL LO WER INP UT T RAY UNIT E 31

Section	Page
ORDER NO. KMF0811207CE	1
1 Safety Precautions	3
1.1. For Service Technicians	3
1.2. AC Caution	3
1.3. Personal Safety Precautions	4
1.3.1. Moving Sections of The Unit	4
1.3.2. Live Electrical Sections	4
1.4. Service Precautions	5
1.4.1. Precautions to Prevent Damage From Static Electricity	5
2 Warning	5
2.1. About Lead Free Solder (PbF: Pb free)	5
2.1.1. Suggested PBF Solder	5
2.2. Discarding of P. C. Board	6
2.3. Insulation Resistance Test	6
2.4. Battery Caution	6
2.4.1. Information for Users on Collection and Disposal of Old Equipment and used Batteries	6
2.5. Laser Beam and Fuser Unit Section	7
3 Specifications	8
4 General/Introduction	9
4.1. Optional Accessories	9
4.2. Translation Lists	9
4.2.1. Help Function	9
4.2.2. Error Message (Report)	10
4.2.2.1. CZECH	10
4.2.2.2. SLOVAK	10
4.2.2.3. HUNGARIAN	10
4.2.3. Error Message (Display)	11
4.2.3.1. CZECH	11
4.2.3.2. SLOVAK	13
4.2.3.3. HUNGARIAN	15
4.3. Precautions for Shipping	17
4.3.1. Necessary Items and Procedures for Each Service Type	17
4.3.2. Repack Procedure	20
5 Features	30
5.1. General Features	30
5.2. Hardware Requirements for Multi-Function Software	30
6.1. Connection Diagram	31
6.2. General Block Diagram	32
6.3. Main Board Section	35
6.3.1. Data Flow	35
6.3.2. RTC Backup Circuit	51
6.3.3. Modem Circuit Operation	51
6.3.4. TEL Line Section	52
6.3.4.1. Description of Block Diagram in Analog Section	52
6.3.4.2. Block Diagram	52
6.4. NCU Section	53
6.4.1. General	53
6.4.2. EXT. TEL. Line Relay (RY100)	53
6.4.3. BELL Detection Circuit	53
6.4.4. Calling Line Identification Circuit	53
6.4.5. Remote FAX Activation Circuit	53
6.4.6. TAM Interface Circuit	53
6.5. ITS (Integrated Telephone System) and Monitor Section	54
6.5.1. General	54
6.5.1.1. Telephone Monitor	54
6.5.1.2. Handset Circuit	54
6.5.1.3. Monitor Circuit	54
6.5.1.4. TAM Interface Section	54
6.6. CIS Control Section	55
6.7. Motor Drive Section	56
6.7.1. Engine Motor Control Circuit	56
6.7.1.1. BK Motor Control Circuit	56
6.7.1.2. Color Motor Control Circuit	57
6.7.2. Scanner Motor Drive Circuit	59
6.7.2.1. Motor Current Control Circuit	59
6.7.2.2. FB (FLATBED) Motor Drive Circuit	60
6.7.2.3. ADF (AUTOMATIC DOCUMENT FEEDER) Motor Drive Circuit	60
6.7.3. ADU (Automatic Duplex Unit (Option)) Motor Drive Circuit	61
6.7.3.1. Motor Current Control Circuit	61
6.7.3.2. ADU (Automatic Duplex Unit (Option)) Motor Drive Circuit	62
6.7.4. Optional Lower Input Tray Motor (OPF Motor) Drive Circuit	63
6.7.4.1. Motor Current Control Circuit	63
6.7.4.2. Optional Lower Input Tray Motor (OPF Motor) Drive Circuit	64
6.8. Timing Chart and Waveform of Scanner Motors	65
6.8.1. Normal 1-2 Phase Excitation (Half Step)	65
6.8.2. Flat Torque 1-2 Phase Excitation (Half Step)	66
6.8.3. W 1-2 Phase Excitation (Quarter Step)	67
6.8.4. Drive Mode of FB and ADF Motor	68
6.9. Timing Chart and Waveform of Optional Unit Motors	69
6.9.1. Normal 1-2 Phase Excitation (Half Step)	69
6.10. Fan Section	70
6.10.1. Fuser Fan	70
6.10.2. PSU Fan	71
6.11. Solenoid Driver Section	72
6.12. LSU (Laser Scanning Unit) Section	73
6.12.1. LSU (Laser Scanning Unit) Layout	73
6.12.2. Circuit Diagram	74
6.12.2.1. Block Diagram	74
6.12.2.2. Circuit Diagram	75
6.12.3. Timing Diagram	76
6.13. Sensors and Switches Section	78
6.13.1. OPC Home Sensor	79
6.13.2. FTR Home Sensor	80
6.13.3. Registration and Paper Pick Home Sensor	80
6.13.4. Registration and Paper (Paper Sensor)	81
6.13.5. Registration and Paper (Resistration Sensor)	81
6.13.6. Registration and Paper Cassette Sensor	82
6.13.7. Fuser Jam Sensor	82
6.13.8. CIS Home Sensor	83
6.13.9. ADF Document Sensor	83
6.13.10. ADF Read Position Sensor	84
6.13.11. Waste Toner Sensor	84
6.13.12. Toner Sensor	86
6.13.13. Drum Cartridge Virgin Sensor	89
6.13.14. Waste Toner Bottle Switch	90
6.13.15. Front/left Cover Switch	90
6.13.16. 24V Interlock Switch	90
6.13.17. 5V Interlock Switch	91
6.13.18. Handset Hook Switch	91
6.13.19. Color Registration Detection Circuit	92
6.13.20. Humidity/Temperature Sensor Circuits	95
6.13.20.1. Temperature Sensor (Characteristics of Temperature Detection Thermistor)	96
6.13.20.2. Humidity Sensor (Characteristics of Humidity Detection Thermistor)	97
6.13.21. Optional OPF Paper Sensor	98
6.13.22. Optional OPF Jam Sensor	98
6.13.23. Optional OPF Cassette Sensor	99
6.13.24. Optional OPF Cover Switch	100
6.13.25. Optional ADU Jam Sensor	100
6.13.26. Optional ADU Cover Switch	100
6.14. Operation Board Section	101
6.15. LCD Section	102
6.16. Heat Lamp Control Circuit	103
6.17. HVU (High Voltage Power Supply Board) Section	107
6.17.1. High Voltage Circuit	107
6.17.2. Charge Control Circuit	107
6.17.3. Development Bias Control Circuit	108
6.17.4. Toner Supply Bias Control Circuit	108
6.17.5. First Transfer Control Circuit ( FTR )	108
6.17.6. Second Transfer Control Circuit (STR)	109
6.17.7. Reverse Bias Control Circuit	109
6.17.8. Charger Error Detecting Circuit	109
6.17.9. D/A Convertor (8bit, 12ch) Interface Circuit	110
6.17.10. Interface	111
6.18. Main Board Section	112
6.18.1. Main Unit Power Supply Circuit Block Diagram	112
6.18.2. DC-DC Power Supply Circuit (3.3V / 2.5V / 1.5V / 1.2V)	113
6.18.3. Regulator Circuit (5V)	115
6.18.4. Regulator Circuit (1.25V)	115
6.18.5. Reset Circuit	115
6.19. PSU (Low Voltage Power Supply Board) Section	116
6.20. Mechanical Operation	117
6.20.1. Color Motor Rotation Travel	117
6.20.1.1. Color Motor Rotation Travel for Driving 3 Color (CMY) Drum Cartridges	118
6.20.1.2. Color Motor Rotation Travel for Driving 3 Color (CMY) Toner Cartridges	119
6.20.2. BK Motor Rotation Travel	120
6.20.3. BK Motor Rotation Travel for Driving Black Drum Cartridge	121
6.20.3.1. BK Motor Rotation Travel for Driving Accumulator Unit and Black Toner Cartridge	122
6.20.3.2. BK Motor Rotation Travel for Driving Fuser Unit	123
6.20.3.3. BK Motor Rotation Travel for Driving Waste Toner Cartridge	124
6.20.3.4. BK Motor Rotation Travel for Driving Accumulator Unit	125
6.20.4. Print Process	126
6.20.4.1. Charging	127
6.20.4.2. Laser Exposure and Scanning	127
6.20.4.2.1. Laser Exposure	127
6.20.4.2.2. Laser Scanning	128
6.20.4.3. Developing	128
6.20.4.4. Toner Transfer to the Accumulator Belt	129
6.20.4.5. Paper Pickup	129
6.20.4.6. Toner Transfer to Paper	130
6.20.4.7. Fusing	131
6.20.4.8. Paper Exit and Paper Switchback	132
6.20.4.8.1. Normal Printing Mode (Not Duplex Printing Mode)	132
6.20.4.8.2. Duplex Printing Mode (Paper Switchback)	133
7 Location of Controls and Components	134
7.1. Overview	134
7.1.1. Front view	134
7.1.2. Rear view	134
7.2. Control Panel	135
8 Installation Instructions	136
8.1. Installation	136
8.1.1. Toner Cartridge and Drum Cartridge	136
8.1.1.1. When to replace the toner cartridge and the drum cartridge	141
8.1.2. Recording Paper	142
8.1.2.1. Using the paper input tray	142
8.1.3. Handset Unit	144
8.1.4. Documents The Unit Can Send	147
8.1.4.1. Using the Scanner Glass	147
8.1.4.2. Using the automatic document feeder	147
8.1.5. Connecting to a computer	148
8.1.6. Installing Multi-Function Station on a computer	148
8.2. Connections	150
9 Operating Instructions	152
9.1. YOUR LOGO	152
9.1.1. To Select Characters with The Dial Keypad	153
9.1.2. To Select Characters Using [] OR []	153
10 Test Mode	154
10.1. Test Functions	154
10.1.1. DTMF Single Tone Transmit Selection	156
10.1.2. Button Code Table	156
11 Service Mode	157
11.1. Programming and Lists	157
11.1.1. Operation	157
11.1.2. Operation Flow	157
11.1.3. Specifications	158
11.1.3.1. Service Mode #884: History	158
11.1.3.2. Service Mode #852: Color Printing Test	159
11.1.4. Service Function Table	159
11.1.5. Memory Clear Specification	162
11.2. User Mode (The list below is an example of the SYSTEM SETUP LIST the unit prints out.)	163
11.3. Service Mode Settings (Example of a printed out list)	165
11.4. History	166
11.4.1. Description of The History Report	167
12 Troubleshooting Guide	168
12.1. User Recoverable Errors	168
12.2. User Recoverable Network Errors	171
12.3. Remote Programming	174
12.3.1. Entering The Remote Programming Mode and Changing Service Codes	175
12.3.2. Program Mode Table	176
12.3.2.1. User Function	176
12.3.2.2. Service Function	178
12.4. Troubleshooting Details	180
12.4.1. Outline	180
12.4.2. Starting Troubleshooting	180
12.4.3. Initialization	181
12.4.4. Simple Check List	182
12.4.5. Simplified Troubleshooting Guide	183
12.4.5.1. Printing	183
12.4.5.2. Jam	184
12.4.6. Call Service Troubleshooting Guide	186
12.4.6.1. CALL SERVICE 1	188
12.4.6.2. CALL SERVICE 2	189
12.4.6.3. CALL SERVICE 3	190
12.4.6.4. CALL SERVICE 4	191
12.4.6.5. CALL SERVICE 5	192
12.4.6.6. CALL SERVICE 6	193
12.4.6.7. CALL SERVICE 11	194
12.4.6.8. CALL SERVICE 12	195
12.4.6.9. CALL SERVICE 13	196
12.4.6.10. CALL SERVICE 14	197
12.4.6.11. CALL SERVICE 15	198
12.4.6.12. CALL SERVICE 16	199
12.4.6.13. CALL SERVICE 17	200
12.4.6.14. CALL SERVICE 18	201
12.4.6.15. CALL SERVICE 19	202
12.4.6.16. CALL SERVICE 20	203
12.4.7. Print Quality	204
12.4.7.1. Blank Print	204
12.4.7.2. All-black Print	205
12.4.7.3. Missing Primary Color	206
12.4.7.4. Light Print	207
12.4.7.5. Repeated Spots or Lines on Print in-line with Each Other	208
12.4.7.6. Dark Vertical Line in Print	209
12.4.7.7. White Horizontal Line or Band in all the Color of a Print	210
12.4.7.8. Mis-transfer, Missing Portions of Toner	211
12.4.7.9. Dirty Background	212
12.4.7.10. Partial Primary Color Dots	213
12.4.7.11. Dark Irregular Streaks in Print	213
12.4.7.12. Primary Color Irregular Streaks	214
12.4.7.13. Ghosting	214
12.4.7.14. Unfused or Partially Fused Printing	215
12.4.7.15. Image is Skewed on the Paper	216
12.4.7.16. Stains on Back of Print	217
12.4.7.17. No Printing on Edge of Print	218
12.4.7.18. Image is not Centered on the Print When it Should Be	219
12.4.8. Jam	220
12.4.8.1. Print Media Problem	220
12.4.8.2. Print Media Skew	221
12.4.8.3. Paper Jam at the Input Tray	222
12.4.8.4. Paper Jams at the Registration Roller	223
12.4.8.5. Paper Jams at the 2nd Transfer Roller	224
12.4.8.6. Paper Jams at the Fuser Unit	225
12.4.8.7. Paper Jam at the Exit Roller	226
12.4.8.8. Wrong Paper Length Jams	227
12.4.8.9. Paper Jams at the Optional Input Tray	228
12.4.8.10. Paper Jam at Optional Automatic Duplex Unit (ADU)	229
12.4.9. Communication Section	230
12.4.9.1. Defective Facsimile Section	231
12.4.9.1.1. Transmit Problem	231
12.4.9.1.2. Sometime There is a Transmit Problem	232
12.4.9.1.3. Receive Problem	233
12.4.9.1.4. The Unit Can Copy, but Cannot Transmit/Receive	234
12.4.10. Special Service Journal Reports	235
12.4.10.1. Journal 2	236
12.4.10.2. Journal 3	237
12.4.10.3. Printout Example	237
12.4.10.4. How to Output the Journal Report	238
12.4.11. Initializing Error	247
12.4.12. Analog Section	248
12.4.12.1. Check Sheet	248
12.4.12.2. Defective ITS (Integrated Telephone System) Section	249
12.4.12.3. Defective TAM Interface Section	250
12.4.13. Operation Panel Section	251
12.4.14. Sensor Section	252
12.4.15. Motor Section	262
12.4.15.1. BK Motor	262
12.4.15.2. Color Motor	263
12.4.15.3. FB (Flatbed) Motor	264
12.4.15.4. ADF Motor (ADF provided model only)	265
12.4.15.5. ADU (Automatic Duplex Unit (Option)) Motor	266
12.4.15.6. Optional Lower Input Tray (OPF Motor)	267
12.4.16. LSU Section	268
12.4.17. CIS Control Section	269
12.4.18. High Voltage Value Check point	271
12.4.19. High Voltage Section	275
12.4.20. USB Section	284
12.4.21. LAN Section	288
12.4.22. Main Board Section	293
12.4.23. PSU (Low Voltage Power Supply Board) Section	296
12.4.23.1. Key Components for Troubleshooting	296
12.4.23.2. Troubleshooting Flow Chart	297
12.4.23.3. Broken Parts Repair Details	299
12.5. Recording Paper Jam	300
12.5.1. When the recording paper has jammed inside of the unit	301
12.5.2. When the recording paper has jammed near the optional input tray	305
12.5.3. When the recording paper is not fed into the unit properly	306
12.6. Document Jams (Automatic Document Feeder)	306
13 Service Fixture & Tools	309
14 Disassembly and Assembly Instructions	310
14.1. First of All	310
14.2. Flow Chart for Disassembly	314
14.2.1. ADF Cover Section	314
14.2.2. FB Unit, ADF Unit and LSU Unit Section	314
14.2.3. Rear Section	315
14.2.4. Accumulator Unit	315
14.2.5. Fuser Section	316
14.3. Disassembly for Main Parts	316
14.3.1. Remove ADF Section (1)	316
14.3.2. Remove ADF Section (2)	317
14.3.3. Remove ADF Section (3)	317
14.3.4. Remove ADF Section (4)	318
14.3.5. Remove Rear Cover	319
14.3.6. Remove Left Cover	319
14.3.7. Remove FB Unit and ADF Unit	320
14.3.8. Remove FB Unit Section	321
14.3.9. Remove FB Inner Section (1)	322
14.3.10. Remove FB Inner Section (2)	322
14.3.11. Remove Toner Sensor Board and Main Drive Unit	323
14.3.12. Remove PSU Shield Cover	324
14.3.13. Remove Front Cover	324
14.3.14. Remove Fuser Unit	325
14.3.15. Remove WTF Sensor Board and Registration and Paper Unit	326
14.3.16. Open Drum Cartridge Cover	326
14.3.17. Remove Accumulator unit	327
14.3.18. Remove DC Motor	327
14.3.19. Remove FTR Home Sensor Board Section	328
14.3.20. Remove Top Cover	328
14.3.21. Remove LSU Unit	329
14.3.22. Remove Right Cover	329
14.3.23. Remove Main Board	330
14.3.24. Remove High Voltage Power Supply Board	330
14.3.25. Remove Color Registration Sensor Board Ass'y	331
14.3.26. Remove Fan Section	331
14.3.27. Remove Low Voltage Power Supply Board	332
14.4. Disassembly for Main Drive Unit	333
14.4.1. Main Drive Unit Disassembly	333
14.4.1.1. Main Drive Motors [No.D1] (Procedure No. D1)	334
14.4.1.2. Fuser Idle Gear [No.D2] (Procedure No. D2)	334
14.4.1.3. Drive Unit Bracket (S), PC Idle Gears, Accumulator Idle Gears and Joint Gear [No.D3] (Procedure No. D3)	335
14.4.1.4. CMY Home Lever, PC Home Lever, OPC Cam Home Position Sensor Board, OPC Gear and Dev.Gear [No.D4] (Procedure No. D3 -> No. D4)	337
14.4.1.5. Waste Toner Box Coupling and Coupling Idle Gear [No.D5] (Procedure No. D-3 -> No. D5)	338
14.4.1.6. Accumulator Drive Cam and Accumulator Cam Idle Gear [No.D6] (Procedure No. D3 -> No. D6)	338
14.4.1.7. Drive Unit Bracket (M) and 6 Gears [No.D7] (Procedure No. D3 -> No. D7)	339
14.4.1.8. Drive Unit Bracket (L) [No.D8] (Procedure No. D3 -> No. D7 -> D8)	340
14.4.1.9. Accumulator Joint Pulley Gear, Feed Pulley Gear and Tension Roller [No.D9] (Procedure No. D3 -> No. D7 -> D8 -> D9)	341
14.4.1.10. BK Changer Clutch Assembly [No.D10] (Procedure No. D3 -> No. D7 -> D8 -> D10)	342
14.4.1.11. Accumulator Drive Clutch and Accumulator Drive Gear Solenoid [No.D11] (Procedure No. D3 -> No. D7 -> D8 -> D11)	343
14.4.1.12. Toner Cartridge Joint Gear [No.D12] (Procedure No. D3 -> No. D7 -> D8 -> D12)	344
14.5. How to Remove STR	345
14.6. Note for Assembling	347
14.6.1. Main Drive Section	347
14.6.2. Accumulator Unit Section	350
14.6.3. Color Registration Sensor Section	351
14.7. Installation Position of the Lead	352
14.7.1. Main Board Section (1)	352
14.7.2. Main Board Section (2)	353
14.7.3. Main Board Section (3)	355
14.7.4. Main Cabinet Section	356
14.7.5. Low Voltage Power Supply Board Section (1)	357
14.7.6. Low Voltage Power Supply Board Section (2)	358
14.7.7. Main Drive Unit Section	359
15 Measurements and Adjustments	361
15.1. Color Registration Skew Adjustment	361
16 Maintenance	364
16.1. Maintenance Items and Component Locations	364
16.1.1. Outline	364
16.1.2. Maintenance Check Items/Component Locations	364
16.1.2.1. User Maintenance	365
16.1.2.2. Service Maintenance	365
16.1.2.2.1. Recommended Maintenance Cycle	365
16.1.2.2.2. Lubrication	365
16.2. Maintenance	366
16.2.1. Cleaning the white plates and glass	366
16.2.2. Cleaning the Document Feeder Rollers	367
16.2.3. Cleaning the paper chute	368
16.3. Terminal Guide of the ICs, Transistors and Diodes	370
16.3.1. Main Board (1)	370
16.3.2. Main Board (2)	371
16.3.3. Toner Sensor Board	371
16.3.4. WTF Sensor Board	371
16.3.5. FB Relay Board	371
16.3.6. Operation Board	372
16.3.7. Optional ADU Board	372
16.3.8. Optional OPF Main Board	372
16.4. How to Replace the Flat Package IC	373
16.4.1. Preparation	373
16.4.2. Flat Package IC Removal Procedure	373
16.4.3. Flat Package IC Installation Procedure	374
16.4.4. Bridge Modification Procedure	374
16.5. Main Board Section	375
16.5.1. NG Example	376
16.6. Test Chart	377
16.6.1. ITU-T No.1 Test Chart	377
16.6.2. ITU-T No.2 Test Chart	378
17 Schematic Diagram	379
17.1. For Schematic Diagram	379
17.2. Main Board	380
17.2.1. Main Board (1)	380
17.2.2. Main Board (2)	384
17.2.3. Main Board (3)	386
17.2.4. Main Board (4)	388
17.2.5. Main Board (5)	390
17.2.6. Main Board (6)	392
17.2.7. Main Board (7)	394
17.2.8. Main Board (8)	396
17.2.9. Main Board (9)	398
17.2.10. Main Board (10)	400
17.2.11. Main Board (11)	402
17.2.12. Main Board (12)	404
17.3. Sensor Board	406
17.4. Scanner Board	407
17.5. Operation Board	408
17.6. High Voltage Power Supply Board	410
17.6.1. High Voltage Power Supply Board (1)	410
17.6.2. High Voltage Power Supply Board (2)	411
17.6.3. High Voltage Power Supply Board (3)	412
17.7. Low Voltage Power Supply Board	413
17.8. Optional ADU Board	414
17.9. Optional OPF Board	415
17.10. Optional Hook Switch Board	416
18 Printed Circuit Board	417
18.1. Main Board	417
18.1.1. Main Board: Component View	417
18.1.2. Main Board: Bottom View	418
18.2. Sensor Board	419
18.2.1. Toner Sensor Board	419
18.2.2. ADF Relay Board	420
18.2.3. ADF Board	420
18.2.4. WTF Sensor Board	420
18.2.5. Cassette Sensor Board	420
18.2.6. FTR Home Position Sensor Board	420
18.2.7. Fuser Board	421
18.2.8. Registration and Paper Sensor Board	421
18.2.9. OPC Home Position Sensor Board	421
18.2.10. Pick-up Home Position Sensor Board	421
18.2.11. Sensor & Solenoid Relay Board	421
18.2.12. CIS Home Position Sensor Board	422
18.2.13. Color Registration Sensor Board	422
18.2.14. Handset Relay Board	422
18.3. Scanner Board	423
18.3.1. FB Relay Board: Component View	423
18.3.2. FB Relay Board: Bottom View	423
18.3.3. CIS Relay Board	424
18.4. Operation Board	425
18.5. High Voltage Power Supply Board	427
18.5.1. High Voltage Power Supply Board: Component View	427
18.5.2. High Voltage Power Supply Board: Bottom View	428
18.6. Low Voltage Power Supply Board	429
18.6.1. Low Voltage Power Supply Board: Component View	429
18.6.2. Low Voltage Power Supply Board: Bottom View	430
18.7. Optional ADU Board	431
18.8. Optional OPF Board	431
18.8.1. OPF Main Board: Component View	431
18.8.2. OPF Main Board: Bottom View	432
18.8.3. OPF Paper Sensor Board	432
18.8.4. OPF Sensor Board	432
18.9. Optional Hook Switch Board	433
19.1. Cabinet, Mechanical and Electrical Parts Location	434
19.1.1. Operation Panel Section	434
19.1.2. Top Cover Section	435
19.1.3. ADF Section	436
19.1.4. ADF Motor Section	437
19.1.5. Bottom Cabinet Section	438
19.1.6. Front Cabinet Section 1	439
19.1.7. Left Side Cabinet Section	440
19.1.8. Rear Cabinet Section 1	441
19.1.9. Rear Cabinet Section 2	442
19.1.10. Main Drive Unit Section 1	443
19.1.11. Main Drive Unit Section 2	444
19.1.12. Main Drive Unit Section 3	445
19.1.13. Main Drive Unit Section 4	446
19.1.14. Fuser Section	447
19.1.15. Right Side Cabinet Section	448
19.1.16. Laser Unit Section	449
19.1.17. Front Cabinet Section 2	450
19.1.18. Rear Cabinet Section 3	451
19.1.19. Cabinet Cover Section	452
19.1.20. Left Side Cover Section	453
19.1.21. Handset Section	454
19.1.22. STR Section	455
19.1.23. Cassette Tray Section	456
19.1.24. KX-FAB318E/X Optional Automatic duplex Unit (ADU) Section	457
19.1.25. KX-FAP317E/X Optional Lower Input Tray (OPF) Section 1	458
19.1.26. KX-FAP317E/X Optional Lower Input Tray (OPF) Section 2	459
19.1.27. KX-FAP317E/X Optional Lower Input Tray (OPF) Section 3	460
19.1.28. Actual Size of Screws and Washers	461
19.1.29. Accessories and Packing Materials	462
19.2. Replacement Parts List	463
19.2.1. CABINET AND ELECTRICAL PARTS	463
19.2.1.1. Operation Panel Section	463
19.2.1.2. Top Cover Section	463

Match case Limit results 1 per page

KX-MC6020HX

Technical Descriptions

Note:

LOW VOLTAGE POWER SUPPLY BOARD = PSU

HIGH VOLTAGE POWER SUPPLY BOARD

= HVU

6.1.

Connection Diagram

VBUS

GND

D+

NAME

VBUS

GND

D+

NAME

CN313

MAIN Board

LSU

JK451

OPF PICK UP

SOLENOI D

SEN0LEDPWR

CN762

CASNON

SEN0LEDPWR

GND

CN304

OPC

HOME K

SENSOR

PS302

HEAT

LAMP

THERMOSTAT

THERMIS TOR

PS312

FSR JAM SENSOR

CN321

CN322

FSRTEMP

GND

FUSER

UNIT

RCT

RD-

TCT

RD+

TD+

NAME

RCT

RD-

TCT

RD+

TD+

NAME

S (W) / B2

b / B1

a / A1

E(G) / A2

NAME

S (W) / B2

b / B1

a / A1

E(G) / A2

NAME

CN100

E(W)

a / A1

b / B1

S (W)

NAME

E(W)

a / A1

b / B1

S (W)

NAME

CN101

HOOK

CN940

HSSP

HSSP+

GND

HSMIC

HOOK

HSMIC+

NAME

CN941

HSMIC+

HSSP-

HSMIC -

HSSP+

NAME

CN941

HANDSET

CN200

Speaker

SP+

JK450

Operation Board

LCD

LCD201

KSTART

KTXD

KSCLK

OPERST

+5V

BUZZER

KSTART

KTXD

KSCLK

OPERST

+5V

BUZZER

DB7

DB6

DB5

DB4

R / W

VDD

VSS

JK451

CN101

CN100

JK450

TELEPHONE

LINE

EXTERNAL

TELEPHONE

/USB

PC / LAN

HTRCTL

+24VA

PGND

+24VB

CN1

LIVE

NEUTRAL

PSU

CN2

CN4

CN3

CN1

NPWDWN

PGND

+24VC

FUSER Board

CN833

FSRTEMP

GND

NFSRJAM

SENOLEDPWR

5V INTERLOCK

24V INTER LOCK

+5V

+5VLD

+24VAIL

+24VA

GND

NENB

PESL

NADJUS TK

NVOUTK

NADJUS TC

NVOUTC

GND

NADJUS TM

NVOUTM

GND

NADJUS TY

NVOUTY

GND

NBD

POLCLK

NPOLLD

CN701

CN702

CN700

CN704

CN703

POLON

PGND

+24VC

GND

VB_AC

HVERR

LDHV

NHVEN

SDATHV

PGND

SCLKHV

PGND

+24VAIL

CN890

CN1

T401

STR

Roller

HVU

STR

FTR

Roller

FTR

VCHYMC

OPC

Color Drum Unit

Mono Dru m U nit

VCHK

CN2

CN3

VBY

VSRY

VBM

VSRM

VBC

VSRC

VBK

VSRK

DEV

Roller

SUP PLY

Roller

CHARGER

Roller

POWER

INLET

MOTOR

+24VAIL

CN760

+24VAIL

PGND

NITMLD

NITMON

ITCLK

ITMG

BK Motor

MOTOR

+24VAIL

PGND

NITMLD

NITMON

ITCLK

ITMG

BK Motor

MOTOR

+24VAIL

CN761

+24VAIL

PGND

NITMLD

NITMON

ITCLK

ITMG

Color Motor

MOTOR

+24VAIL

PGND

NITMLD

NITMON

ITCLK

ITMG

Color Motor

CN441

Relay

Board

GND

3.3V

VREF

GND

CLK

LED_G

LED_R

LED_B

SIG

GND

VLED

CN442

CIS MODULE

LED_G

VLED

CLK

CNT

VREF

3.3V

SIG

LED_B

LED_R

NAME

LED_G

VLED

CLK

CNT

VREF

3.3V

SIG

LED_B

LED_R

NAME

CIS Relay

Board

READ

POSI TION

SENSOR

DOCUMENT

SENSOR

PS310

PS311

CN328

DOCU

GND

SENOLEDPWR

RPS

STEPPING

MOTOR

ADF Motor

CN327

ADF Board

CN326

ADF RELAY

Board

CN325

STEPPING

MOTOR

FB Motor

CN402

CN501

CN403

FFC

CIS HOME

SENSOR

PS308

CN331

CIS Home Position

Sensor Board

CN404

CISHOME

+3.3

GND

+3.

RPS

CDENB

ADFENB

GND

+3.

DOCU

NAME

CN401

+24VC

CISHOME

PGND

CN502

DOCU

GND

SENOLEDPWR

RPS

CN834

Fuse

resistance

Fuser

resistance

PCKVERGIN

PGND

PCCVERGIN

PGND

CN201

H/S Relay Board

CN330

HSSP

HSSP+

GND

MIC+

HOOK

MIC

CN329

CN330

CN201

CN500

STEPPING

MOTOR

ADU Motor

24V INTERLOCK SW

+24VB

+24VBIL

CN651

STEPPING

MOTOR

OPF Motor

CN606

PC641

OPF COVER

OPDOPEN

GND

OPTIONAL LOWER INPUT TRAY UNIT

OPF MAIN Board

PC642

CN764

CN501

CN503

ADU JAM

SENSOR

PC501

CN502

AUTOMATIC DUPLEX UNIT

ADU Board

SEN1 LEDPWR

NADUJ AM

GND

ADUNON

+3.

ADUM_ PWR

ADUM_ PHA

ADUM_ PHB

ADUM_ ENA

ADUM_ ENB

ADUM_ I1

+24VB

PGND

OPM_ ENB

OPCASNON

OPM_ I

OPNON_ SOL

+24VC

PGND

NAME

CN763

CN601

CN603

PC651

GND

OPCASNON

+3.3V

CN604

OPF Sensor

Board

OPF Sensor

CN503

OPF Paper

Sensor

OPF JAM

Sensor

CN602

GND

NOPJAM

+3.3V

NOPPNON

Paper Sensor Board

CN605

OPM_ ENA

NOPJ AM

OPM_PHB

NOPPNON

OPM_PHA

NOPDOPEN

OPM_PWR

SOLPWR_F

+3 .3 V

GND

CN763

CN832

+5V

HUM

GND

TEMP

HUM/TEMP

SENSOR UNIT

CN891

+5VD

LED_L

S NS _L

+5VD

LED_R

S NS _R

CN323

CN324

Color Registration

Senosr Board

D306

Q306

D307

Q307

CN333

To ne r Se n so r

Board

CN705

D301 Q301 D302

Q302 D303 Q303 D304

Q304

CN320

EMPLEDY

NEMPY

NEMPM

GND

+5VD

EMPLEDM

EMPLEDC

EMPLEDK

NEMPC

NEMPK

OPC

HOME C

SENSOR

PS301

CN315

HOMC

HOMK

GND

SOLENOI D

SEN0LEDPWR

CN305

FTR

HOME

SENSOR

PS303

CN316

FTRHOME

GND

CN310

FTR

SOLENOI D

SOLPWR-F

PCKSOL

OPC Home Position

Senso r

Board

FTR Home Position

Sensor Board

SOLPWR-F

FTRSOL

D305

Q305

WTF Sensor Board

CN314

WTBLED

CN303

+5VD

WTBFULL

GND

Waste Toner

Bottle SW

CN334

CN301

WTBLED

CN831

NREGIST

+5VD

NSTPNON

WTBFULL

PICKHOME

OPCHOMK

OPCHOMC

GND

CASNON

FTRHOME

SEN0LEDPWR

CN302

WTBNON

FAN1PWR

NFAN1ERR

FAN2PWR

NFAN2ERR

PCKSOL

ADUS OL

FTRSOL

PICKSOL

REGCLU

SOLPWR-F

PGND

SEN0LEDPWR

CN309

CN306

PICKHOME

GND

NSTPNON

CN317

PICK HOME

Sensor

PS303

SOLPWR-F

PICKSOL

CN318

Registration

and Paper

PS306

Registration

and Paper

(PAPER

Sensor)

PS305

Registration and Paper

Sensor Board

Pick Home Position

Sensor Board

SEN0LEDPWR

GND

NREGIST

REGIST

CLUTCH

ADU

SOLENOI D

PICKUP

SOLENOI D

CN307

NFAN2ERR

PGND

FAN2PWR

CN311

CN308

Sensor Solenoid

Relay Board

FUSER FAN

PSU FAN

NFAN2ERR

PGND

FAN2PWR

CN312

CN319

Registration

and Paper

Sensor

PS307

Cassette Sensor

Board

CN2

WTBNON

GND

SOLPWR-F

REGCLU

ADUS OL

SOLPWR-F

Color Registration

Sensor Board

SOLPWR-F

OPPICKSOL

(OPTION)

TONER CARTRI DGE

FRONT / LEFT

COVER SW