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2009 Ford E150 Cargo Diesel Supplement 2nd Printing - Page 19

2009 Ford E150 Cargo Manual

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Driving TRAILER TOWING Refer to your Owner's Guide for full details on towing a trailer. Trailer towing tables - E-Series Maximum GCWR Maximum lbs. (kg) trailer weight lbs. (kg) E-350 Regular Van (9500 GVWR) 6.0L 3.55 16000 (7257) 9500 (4309) 6.0L 4.10 20000 (9072) 10000 (4536) E-350 Extended/RV Van (9500 GVWR) 6.0L 3.55 16000 (7257) 9400 (4264) 6.0L 4.10 20000 (9072) 10000 (4536) E-350 Regular Wagon (12-passenger) (8950 GVWR) 6.0L 3.55 16000 (7257) 8900 (4037) 6.0L 4.10 20000 (9072) 10000 (4536) 138" Wheelbase 9900 GVWR E-350 Cutaway with Single Rear Wheels (SRW) 6.0L 4.10 20000 (9072) 10000 (4536) 138" Wheelbase 10000 GVWR E-350 Cutaway with Dual Rear Wheels (DRW) 6.0L 4.10 20000 (9072) 10000 (4536) 138" Wheelbase 11500 GVWR E-350 Cutaway with Dual Rear Wheels (DRW) 6.0L 4.10 20000 (9072) 10000 (4536) 158" Wheelbase 10000 GVWR E-350 Cutaway with Dual Rear Wheels (DRW) 6.0L 4.10 20000 (9072) 10000 (4536) 158" Wheelbase 11500 GVWR E-350 Cutaway with Dual Rear Wheels (DRW) 6.0L 4.10 20000 (9072) 10000 (4536) 158" Wheelbase 12500 GVWR E-350 Cutaway with Dual Rear Wheels (DRW) 6.0L 4.10 20000 (9072) 10000 (4536) 19 Engine Rear axle ratio 2009 Econoline (eco) Supplement, 2nd Printing USA (fus)

Section	Page
Table of Contents	1
Introduction	2
Important notice	3
WARNINGS	3
NEW VEHICLE BREAK-IN	3
DIESEL ENGINE INFORMATION	3
Engine protection mode	4
Lubrication system	5
Fast start glow plug system	5
Engine cooling system	5
Fuel and turbocharger cooling system (F-Super Duty only)	6
Engine governed speed	6
Speed control (F-Super Duty)	6
Instrument Cluster	7
WARNING LIGHTS	7
GAUGES	10
Driving	11
STARTING THE ENGINE	11
Engine-driven cooling fan (fan clutch)	11
Cold weather starting	12
ENGINE IDLE SHUTDOWN (IF EQUIPPED)	12
STOPPING THE ENGINE	13
COLD WEATHER OPERATION	13
Winter operating tips for Arctic operation -20°F (-29°C) and below	15
Starting aids:	15
Idle control:	15
Operation in snow	16
Operation in standing water	16
Winter grille cover (F-Super Duty only) (if equipped)	17
Usage guidelines	17
Installation instructions	18
Engine block heater (if equipped)	18
Rapid Heat supplemental heating system (if equipped)	18
DUAL FUEL TANK SELECTOR CONTROL (IF EQUIPPED)	18
TRAILER TOWING	19
Trailer towing tables - E-Series	19
Trailer towing tables - F-Super Duty	21
Integrated hitch rating	21
Roadside Emergencies	23
JUMP STARTING YOUR VEHICLE (E-SERIES ONLY)	23
Preparing your vehicle	23
Connecting the jumper cables	24
Jump starting	26
Removing the jumper cables	27
Cleaning	29
ENGINE	29
EXHAUST (F-SUPER DUTY ONLY)	30
Maintenance and Specifications	32
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT	32
E-Series	32
F-Super Duty	33
SCHEDULED MAINTENANCE	34
FUEL REQUIREMENTS - CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA LOW SULFUR DIESEL FUEL IS REQUIRED (UNITED STATES/CANADA/PUERTO RICO/U.S. VIRGIN ISLANDS AND OTHER LOCALES)	34
BIODIESEL	35
FUEL REQUIREMENTS - CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA LOW SULFUR DIESEL FUEL IS NOT REQUIRED	36
BIODIESEL	36
Fuel quality	37
Diesel fuel conditioner	38
Fueling tips	38
Diesel fuel dispensing nozzle fill rate	39
Fuel filler cap	39
FUEL FILTER/WATER SEPARATOR	39
Fuel Conditioner Module (FCM - E-Series)	39
Horizontal Fuel Conditioner Module (HFCM - F-Super Duty)	40
DRAINING THE HFCM AND CHANGING THE ENGINE AND VEHICLE FUEL FILTERS	40
Removal - FCM filter (E-Series)	42
Removal - HFCM filter	42
Removal - Engine-mounted fuel filter	43
Installation - both	44
ENGINE OIL	44
Checking the engine oil level	44
Engine oil specifications	45
Changing engine oil and filter	47
Engine lubrication for severe service operation	47
AIR FILTER RESTRICTION GAUGE AND AIR FILTER REPLACEMENT	48
DIESEL EXHAUST SYSTEM: OXIDATION CATALYST/DIESEL PARTICULATE FILTER SYSTEM (F-SUPER DUTY ONLY)	51
Passive regeneration	52
Active regeneration	52
Filter service/maintenance	52
Resonator/Tailpipe assembly maintenance	52
EMISSION CONTROL SYSTEM(S) LAWS	53
NOISE EMISSIONS WARRANTY, PROHIBITED TAMPERING ACTS AND MAINTENANCE	54
Tampering with noise control system prohibited	54
	54
FUELING	55
MINOR TROUBLESHOOTING GUIDE	55
Air purge procedure	55
If the engine won’t crank	55
If engine cranks but won’t start	56
If the engine runs hot	56
If fuses burn out	57
MOTORCRAFT PART NUMBERS	57
MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES	58
Scheduled Maintenance: General Information	59
SCHEDULED MAINTENANCE GUIDE	59
GENERAL MAINTENANCE INFORMATION	59
Why maintain your vehicle?	59
Protecting your investment	60
Oils, Fluids and Flushing	60
Engine Emissions label	61
Genuine Ford Parts and Service	61
Convenience	61
Factory-trained Technicians	61
Factory Authorized Systems Checks	61
Genuine Ford and Motorcraft Replacement Parts	62
Value Shopping for Your Vehicle’s Maintenance Needs	62
WHICH MAINTENANCE SCHEDULE SHOULD YOU FOLLOW?	62
Owner Checks and Services	62
Multi-point Inspection	65
Scheduled Maintenance: E-Series	66
NORMAL SCHEDULED MAINTENANCE AND LOG	66
	66
Additional information available on the Web	66
SPECIAL OPERATING CONDITIONS	76
Scheduled Maintenance: F-Super Duty	83
NORMAL SCHEDULED MAINTENANCE AND LOG	83
	83
Additional information available on the Web	83
SPECIAL OPERATING CONDITIONS	90
Scheduled Maintenance: Special Information	101
EXCEPTIONS	101
MAINTENANCE AND SERVICE RECORD	102
See an authorized dealer	102
MOTORCRAFT PREMIUM GOLD COOLANT CHANGE RECORD (E-SERIES ONLY)	102