2002 Mazda B4000 Owner's Manual
2002 Mazda B4000 Manual
2002 Mazda B4000 manual content summary:
- 2002 Mazda B4000 | Owner's Manual - Page 1
with single CD stereo with CD stereo cassette with single CD 21 21 25 32 45 Climate Controls Heater only Manual heating and air conditioning 68 68 69 Lights Headlamps Turn signal control Bulb replacement 73 73 75 75 Driver Controls Windshield wiper/washer control Steering wheel adjustment - 2002 Mazda B4000 | Owner's Manual - Page 2
Seating Safety restraints Air bags Child restraints 105 105 107 119 131 Driving Starting Brakes Transmission operation Vehicle loading Trailer towing 148 148 153 158 170 172 Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing - 2002 Mazda B4000 | Owner's Manual - Page 3
Table of Contents Maintenance and Specifications Engine compartment Engine oil Battery Fuel information Refill capacities Lubricant specifications Engine data 224 234 238 243 250 272 275 276 Accessories Index 279 280 All rights reserved. Reproduction by any means, electronic or mechanical - 2002 Mazda B4000 | Owner's Manual - Page 4
driving it. For more information on Mazda Motor Corporation and its products visit the following website: • In the United States: www.mazdausa.com • In Canada: www.mazda.ca Additional owner information is given in separate publications. This Owner's Guide describes every option and model variant - 2002 Mazda B4000 | Owner's Manual - Page 5
you see this symbol, it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind. Protecting the environment We must all play our part in protecting the environment. Correct vehicle usage and the authorized disposal of waste cleaning and - 2002 Mazda B4000 | Owner's Manual - Page 6
the Seating and safety restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury. WARNING: Front seat mounted rear facing child or infant seats should NEVER be used in front of a passenger side air bag unless the air bag can be and is turned OFF. 6 - 2002 Mazda B4000 | Owner's Manual - Page 7
trucks and utility type vehicles WARNING: Utility vehicles have a significantly higher rollover rate than other types of vehicles. Before you drive your vehicle, please read this Owner's Guide carefully. Your vehicle is not a passenger car not equipped with the Mazda Ambulance Preparation Package. 7 - 2002 Mazda B4000 | Owner's Manual - Page 8
's Guide Fasten Safety Belt Air Bag-Side Child Seat Installation Warning Brake System Brake Fluid Non-Petroleum Based Master Lighting Switch Fog Lamps-Front Child Seat Child Seat Tether Anchorage Anti-Lock Brake System Traction Control Hazard Warning Flasher Fuse Compartment Fuel Pump Reset - 2002 Mazda B4000 | Owner's Manual - Page 9
Explosive Gas Battery Acid Fan Warning Maintain Correct Fluid Level Engine Air Filter MAX MIN Power Steering Fluid Emission System Passenger Compartment Air Filter Jack Check fuel cap INFORMATION ABOUT THIS GUIDE The information found in this guide was accurate at the time of printing. Mazda - 2002 Mazda B4000 | Owner's Manual - Page 10
cluster (pg. 12) Headlamp control (pg. 73) CHECK GAGE DOOR AJAR 4 H CHECK ENGINE CHECK FUEL CAP 5 6 40 30 20 10 50 60 60 70 0 0 0 80 100 120 140 80 90 160 3 2 1 RPMx1000 C 40 000000 100 1 10 H L H SPEED CONT 4WD HIGH 4WD LOW 20 180 F E ABS 0 ! BRAKE MPH km/h 120 THEFT - 2002 Mazda B4000 | Owner's Manual - Page 11
) Audio system (pg. 21) Auxiliary power point (pg. 84) 2WD 4X4 HIGH 4X4 LOW VOL PUSH ON TONE CLK TONE VOL ST DX FM 12 SEEK TUNE 1 2 3 4 AM/FM OFF ON OFF OFF PASSENGER AIRBAG Fog lamp control (pg. 73) Passenger air bag deactivate switch (pg. 128) Climate control system (pg. 69 - 2002 Mazda B4000 | Owner's Manual - Page 12
repairs. A warning light may illuminate when a problem exists with one of your vehicle's functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains on after starting the vehicle, have the respective system inspected immediately. Check engine - 2002 Mazda B4000 | Owner's Manual - Page 13
have your vehicle serviced at the first available opportunity. WARNING: Under engine misfire conditions, excessive exhaust temperatures could damage the catalytic converter, the fuel system, interior floor coverings or other vehicle components, possibly causing a fire. Check gage Illuminates when - 2002 Mazda B4000 | Owner's Manual - Page 14
to flash or fails to illuminate, have the system serviced immediately. With the ABS light on, the anti-lock brake system is disabled and normal braking is still effective unless the brake warning light also remains illuminated with the parking brake released. Safety belt Illuminates to remind you to - 2002 Mazda B4000 | Owner's Manual - Page 15
to operate the vehicle with the check fuel cap light on, or a mis-installed fuel cap can activate the Check Engine warning light. It may take a long period of time for the system to detect an improperly installed fuel filler cap. For more information, refer to Fuel filler cap in the Maintenance and - 2002 Mazda B4000 | Owner's Manual - Page 16
not come on or the light flashes steadily, have your vehicle serviced as soon as possible, damage to the transmission could occur. Turn signals Illuminates when the turn signals or the hazard lights are turned on. If the lights stay on continuously or flash faster, check for a burned-out bulb. High - 2002 Mazda B4000 | Owner's Manual - Page 17
Illuminates when four-wheel drive low is engaged. If the light continues to flash have the system serviced. Safety belt warning chime Sounds to remind you to fasten chime Sounds when a malfunction in the supplemental restraint system (front or side airbags) has been detected. Have the supplemental - 2002 Mazda B4000 | Owner's Manual - Page 18
(the area between the "H" and "C"). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine immediately and let the engine cool. H C Refer to Engine coolant in the Maintenance and specifications chapter. WARNING: Never remove the - 2002 Mazda B4000 | Owner's Manual - Page 19
and switch off the engine immediately. Check the oil level. Add oil if needed (refer to Engine oil in the Maintenance and Specifications chapter). If the oil level is correct, have your vehicle checked by your authorized Mazda dealership. Battery voltage gauge Indicates battery voltage. NOTE: If the - 2002 Mazda B4000 | Owner's Manual - Page 20
50 40 60 60 70 0 0 0 80 100 120 140 80 90 160 30 40 000000 100 1 10 20 180 MPH km/h 120 Tachometer Indicates the engine speed in revolutions per minute. Driving with your tachometer pointer continuously at the top of the scale may damage the - 2002 Mazda B4000 | Owner's Manual - Page 21
Entertainment Systems AM/FM STEREO VOL PUSH ON TONE CLK TONE VOL ST DX FM 12 SEEK TUNE 1 2 3 4 AM/FM Volume/power control Press the control to turn the audio system on or off. VOL PUSH ON Turn the control to raise or lower volume. VOL PUSH ON If the volume is set above a certain - 2002 Mazda B4000 | Owner's Manual - Page 22
Entertainment Systems AM/FM select The AM/FM select control works in radio mode. AM/FM AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the control to switch between AM, FM1 or FM2 memory preset stations. Tune adjust The tune control works in radio mode. - 2002 Mazda B4000 | Owner's Manual - Page 23
Entertainment Systems Radio station memory preset 1 2 3 4 The radio is equipped with four station memory preset controls. These controls can be used to select up to four preset AM stations and eight FM stations (four in FM1 and four in FM2). Setting memory preset stations 1. Select the - 2002 Mazda B4000 | Owner's Manual - Page 24
Entertainment Systems Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. Press the TONE control three times, then use the volume knob to adjust the desired level. Setting the clock Press CLK to toggle between listening frequencies and clock mode. - 2002 Mazda B4000 | Owner's Manual - Page 25
Entertainment Systems when the radio is turned on, and then revert to clock information. Any time that the media is changed, (new radio station, etc.), the media information will again display for ten seconds before reverting back to the clock. In media mode, the media information will always be - 2002 Mazda B4000 | Owner's Manual - Page 26
Entertainment Systems Turn the control to raise or lower volume. VOL - PUSH ON If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a "nominal" listening level when the ignition switch is turned back on. AM/FM select The AM/FM select control - 2002 Mazda B4000 | Owner's Manual - Page 27
Entertainment Systems Seek function The seek function control works in radio or CD mode. Seek function in radio mode • Press to find the next listenable station down the frequency band. to find the next • Press listenable station up the frequency band. SEEK TUNE DISCS Seek function for CD mode • - 2002 Mazda B4000 | Owner's Manual - Page 28
Entertainment Systems Setting memory preset stations 1. Select the frequency band with the AM/FM select control. 2. Select a station. Refer to Tune adjust or Seek function for more information on selecting a station. 3. Press and hold a memory preset control until the sound returns, indicating the - 2002 Mazda B4000 | Owner's Manual - Page 29
speakers. BAL Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers. FADE CD select • To begin CD play (if standard 4 5⁄8 compact discs. Do not insert any promotional (odd shaped or sized) discs, or discs with removable labels into the CD player as jamming may - 2002 Mazda B4000 | Owner's Manual - Page 30
compression adjust. Shuffle feature (if equipped) The shuffle feature operates in CD SHUFFLE mode only and plays all tracks on 6 the current disc in random order. Press the SHUFFLE control to start this feature. Random order play will continue until the SHUFFLE control is pressed again. 30 - 2002 Mazda B4000 | Owner's Manual - Page 31
Entertainment Systems Setting the clock Press CLK to toggle between listening frequencies and clock mode while in radio mode. To set the hour, press and hold the CLK control. SCN CLK Press the SEEK control: • • to decrease hours and to increase hours. SEEK TUNE DISCS To set the minute, press and - 2002 Mazda B4000 | Owner's Manual - Page 32
Entertainment Systems MACH MP3 MUSIC SYSTEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. ON/OFF and volume control AM/FM control Bass control Treble control Fade control Balance control Seek control Scan control Clock control Tune/Directory control 11. 12. 13. 14. 15. 16. 17. 18. 19. CD control MP3 directory - 2002 Mazda B4000 | Owner's Manual - Page 33
Entertainment Systems Volume/power control Press the control to turn the audio system on or off. Turn the control to raise or lower the volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a "nominal" listening level when the ignition - 2002 Mazda B4000 | Owner's Manual - Page 34
MP3 icon and the DIR icon will display while the player is in directory mode. Your MACH MP3 player is also equipped with an anti-shock buffer for MP3 discs. MP3 file directory structure The MACH MP3 music system recognizes MP3 disc file and directory (folder) structure as follows: • There are - 2002 Mazda B4000 | Owner's Manual - Page 35
Entertainment Systems Seek function in radio mode • Press to find the next listenable station down the frequency band. • Press to find the next listenable station up the frequency band. Seek function in CD, MP3 flat file and MP3 directory modes • Press to select and play the previous track on the - 2002 Mazda B4000 | Owner's Manual - Page 36
Entertainment Systems Scan function in CD mode Press SCN to engage scan mode and to hear a brief sampling of all tracks on the disc. The track number in the display will blink while the scan function is enabled. When the end of the disc is reached, the player will continue to scan from the first - 2002 Mazda B4000 | Owner's Manual - Page 37
Entertainment Systems Radio station memory preset The radio is equipped with six station memory preset controls. These controls can be used to select up to six preset AM stations and twelve FM stations (six in FM1 and six in FM2). Setting memory preset stations 1. Select the frequency band with - 2002 Mazda B4000 | Owner's Manual - Page 38
. Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers. CD select The CD select function allows you to play CDs. 38 - 2002 Mazda B4000 | Owner's Manual - Page 39
desired. The track number format on the display will change from TXXX (XXX=current track number) to XX-XX (directory -track number). Note: If the car's ignition is turned off and on again, play will begin at the beginning of the last song played. If the radio was powered off by - 2002 Mazda B4000 | Owner's Manual - Page 40
Entertainment Systems • Press on the TUNE DIR control to advance to the next directory on the MP3 disc. If the current directory is the last directory on the disc, pressing will select the first directory on the disc. Press and hold for fast selection. • Press on TUNE DIR to revert to the previous - 2002 Mazda B4000 | Owner's Manual - Page 41
MP3 directory mode. Shuffle feature in CD mode The shuffle feature plays all tracks on the current disc in random order. • Press the SHUFFLE control to engage random play. SHF and then ON will briefly appear in the display. The allows you to play all the tracks on the MP3 disc in random order. 41 - 2002 Mazda B4000 | Owner's Manual - Page 42
feature in MP3 directory mode The shuffle feature in MP3 directory mode allows you to play all the tracks in the current directory in random order. • Press the SHUFFLE control to engage random play in the current directory. SHF and then ON will briefly appear in the display. The player will - 2002 Mazda B4000 | Owner's Manual - Page 43
Entertainment Systems • Press the SCN control to scan through random tracks in the current directory. The track number will flash in the display. The shuffle feature will remain enabled. To shuffle tracks in another directory, press or on the TUNE DIR control to select the desired directory. The - 2002 Mazda B4000 | Owner's Manual - Page 44
Entertainment Systems Repeat track function in MP3 flat file mode and MP3 directory mode. Press the REPEAT control to repeat the current track. The repeat icon will display and the current track will continue to repeat until the repeat function is disengaged. Press the REPEAT control again to - 2002 Mazda B4000 | Owner's Manual - Page 45
MACH MP3 music system supports discs containing up to to the player or your sound system. • The player supports multi session discs. However, be sure to import the play properly or an error message may appear. • The player supports DAM (Digital Automatic Music) discs. PREMIUM AM/FM STEREO/CASSETTE/ - 2002 Mazda B4000 | Owner's Manual - Page 46
Entertainment Systems Volume/power control Press the control to turn the audio system on or off. Audio power can also be turned on by pressing the AM/FM select control or the TAPE/CD select control. Turn control to raise or lower volume. VOL - PUSH ON VOL - PUSH ON If the volume is set above a - 2002 Mazda B4000 | Owner's Manual - Page 47
Entertainment Systems • Press to move to the next frequency up the band (whether or not a listenable station is located there). Hold for quick movement. Seek function The seek function control works in radio, tape or CD mode. Seek function in radio mode • Press to find the next listenable station - 2002 Mazda B4000 | Owner's Manual - Page 48
memory preset Autoset allows you to set strong radio stations without losing your original manually set preset stations. This feature is helpful on trips when you travel between To deactivate autoset and return to your audio system's manually set memory stations, press the AUTO control again. 48 - 2002 Mazda B4000 | Owner's Manual - Page 49
: • • to shift sound to the left and to shift sound to the right. BAL FADE Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers. Press the FADE control then press: • • to shift the sound to the - 2002 Mazda B4000 | Owner's Manual - Page 50
Entertainment Systems Tape/CD select • To begin tape play (with a tape loaded into the audio system) TAPE CD while in the radio or CD mode, press the TAPE control. Press the button during rewind or fast forward to stop the rewind or fast forward function. • To begin CD play (if CD is loaded), press - 2002 Mazda B4000 | Owner's Manual - Page 51
compression adjust. COMP 5 Shuffle feature (if equipped) The shuffle feature operates in CD SHUFFLE mode and plays all tracks on the 6 current disc in random order. Press the SHUFFLE control to start this feature. Random order play will continue until the SHUFFLE control is pressed again. 51 - 2002 Mazda B4000 | Owner's Manual - Page 52
radio display), the CLK control will not function in the above manner. The CLK control will allow you to switch between media display mode AUTO (radio station, stereo information, etc.) and clock display mode (time). When in clock mode, the media information will display for 10 CLK seconds, when - 2002 Mazda B4000 | Owner's Manual - Page 53
Entertainment Systems Mute mode Press the MUTE control to mute the playing media. Press the MUTE control again to return to the playing media. EJ MUTE PREMIUM AM/FM STEREO IN DASH SIX CD RADIO SHUF SCAN DISC TUNE SEEK REW FF COMP MUTE LOAD EJ BASS SEL TREB PUSH ON BAL FADE AM FM CD 1 2 - 2002 Mazda B4000 | Owner's Manual - Page 54
Entertainment Systems AM/FM select The AM/FM select control works in radio and CD modes. AM FM CD AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the control to switch between AM, FM1 or FM2 memory preset stations. AM/FM select in CD mode Press this - 2002 Mazda B4000 | Owner's Manual - Page 55
CD.) To stop on a particular selection, press the control again. Autostore Autostore allows you to set the strongest local radio stations without losing your original manually set preset stations. This feature is helpful on trips when you travel between cities with different radio stations. 55 - 2002 Mazda B4000 | Owner's Manual - Page 56
band, the remaining memory preset controls will all store the last strong station available. To deactivate autoset and return to your audio system's manually set memory stations, press the AM/FM control again. Radio station memory preset The radio is equipped with six station memory preset controls - 2002 Mazda B4000 | Owner's Manual - Page 57
and re-recordable compact discs may not function correctly when used in Mazda CD players. Irregular shaped CDs, CDs with a scratch protection a disc is loaded into a particular slot (1-6), the number inside that specific circle lights. If the circle is empty, there is no CD in that particular slot. - 2002 Mazda B4000 | Owner's Manual - Page 58
door will close and the CD will begin to play. For example, to load a CD into slot 2, press the LOAD control and then press preset 2. Auto load This feature allows you to autoload up to 6 discs into the multi disc CD player internal to the radio. LOAD Press and hold the - 2002 Mazda B4000 | Owner's Manual - Page 59
randomly plays tracks from all the discs presently in the audio system. SHUFFLE TRK plays all the tracks on the current disc in random order. Compression feature The compression feature operates in CD mode and brings soft and loud CD passages together for a more consistent listening level. Press the - 2002 Mazda B4000 | Owner's Manual - Page 60
between the left and right speakers. Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers. Press the FADE control. Use the SEL control to adjust the sound between the front and rear speakers. BASS + TREB SEL BASS + TREB SEL BAL + FADE SEL BAL + FADE SEL - 2002 Mazda B4000 | Owner's Manual - Page 61
Entertainment Systems While in FM mode, two menus are available. If RDS is turned OFF, you can access the following: • SELECT HOURS - Refer to Setting the clock. • SELECT MINUTES - Refer to Setting the clock. • RDS OFF - Refer to Radio data system feature. If RDS is turned ON, you can access the - 2002 Mazda B4000 | Owner's Manual - Page 62
Entertainment Systems This feature also allows you to control the volume of traffic announcements. With the display reading TRAFFIC ON, adjust the volume using the volume control to the desired level. The volume level will show at the bottom of the display. Interrupting traffic announcements will be - 2002 Mazda B4000 | Owner's Manual - Page 63
the program type. With the feature on, use the SEEK or SCAN control to find the desired program type from the following selections: • Classic • Country • Info • Jazz • Oldies • R&B • Religious • Rock • Soft • Top 40 63 - 2002 Mazda B4000 | Owner's Manual - Page 64
MENU control until SELECT HOUR or SELECT MINUTE is displayed. (The menu mode must be engaged to enable clock mode). Use the SEL control to manually set the time. to increase • Press hours/minutes. to decrease • Press hours/minutes. Press the MENU control again to disengage the clock mode. CLEANING - 2002 Mazda B4000 | Owner's Manual - Page 65
disc will not play. • Bit rate - The player supports bit rates from 56-320 kbps, as well as not expose discs to direct sunlight or heat sources for extended periods of time. • Do not insert more than one are more susceptible to damage from heat, light and stress than are regular CDs. • Always insert and - 2002 Mazda B4000 | Owner's Manual - Page 66
may not function correctly when used in Mazda CD players. Irregular shaped CDs, CDs cartridge after 10 to 12 hours of play in order to maintain the best sound and operation. CASSETTE AND direct sunlight, high humidity, extreme heat or extreme cold. Allow tapes that may have been exposed to extreme - 2002 Mazda B4000 | Owner's Manual - Page 67
signal can cause FM reception problems. Static can be caused on AM stations by power lines, electric fences, traffic lights and thunderstorms. Moving away AND SERVICE Refer to the Warranty Guide for audio system warranty information. If service is necessary, see your authorized Mazda dealership. - 2002 Mazda B4000 | Owner's Manual - Page 68
the outside temperature. Mode selector control Controls the direction of the airflow to the inside of the vehicle. (Panel) - Distributes outside air through the instrument panel registers. • OFF - Outside air is shut out and the fan will not operate. For short periods of time only, use this mode to - 2002 Mazda B4000 | Owner's Manual - Page 69
DEF before driving. This will reduce fogging on your windshield. Once the front seat which may interfere with the airflow to the rear seats. • Remove any snow, ice, or leaves from the air intake panel, as these objects may become projectiles in a collision or sudden stop. MANUAL HEATING AND AIR - 2002 Mazda B4000 | Owner's Manual - Page 70
than MAX A/C but not as economical. Airflow will be from the instrument panel registers. • (Panel) - Distributes outside air through the instrument panel registers. However, the air will not be cooled below the outside temperature because the air conditioning does not operate in this mode. 70 - 2002 Mazda B4000 | Owner's Manual - Page 71
in between the full hot and full cold positions, the air distributed through the floor ducts will be slightly warmer than the air sent to the instrument panel registers. • (Floor) - Distributes outside air through the floor ducts. However, the air will not be cooled below the outside temperature - 2002 Mazda B4000 | Owner's Manual - Page 72
under the front seat which may interfere with the airflow to the rear seats (if equipped). • Remove any snow, ice or leaves from the air intake area in side window defogging/demisting in cold weather conditions: 1. Select the position that distributes air through the Panel and Floor. 2. Set the - 2002 Mazda B4000 | Owner's Manual - Page 73
low beams position. Press the foglamp control to activate the fog lamps. The fog lamp indicator light will illuminate. When the highbeams are activated, the fog lamps will not operate. Press the fog lamp control again to deactivate the fog lamps. Daytime running lamps (DRL) (if equipped) Turns the - 2002 Mazda B4000 | Owner's Manual - Page 74
, to prevent the interior lights from illuminating when the doors are opened. AIMING THE HEADLAMPS The headlamps on your vehicle are properly aimed at the assembly plant. If your vehicle has been in an accident the alignment of your headlamps should be checked by your authorized Mazda dealer. 74 - 2002 Mazda B4000 | Owner's Manual - Page 75
LAMPS (IF EQUIPPED) The courtesy lamp lights when: • any door is opened. • the instrument panel dimmer switch is held up until the Replacing exterior bulbs Check the operation of the following lamps frequently: • Headlamps • Fog lamps (if equipped) • High-mount brake lamp • Brake lamps • Turn - 2002 Mazda B4000 | Owner's Manual - Page 76
Cargo lamp 1 211-2 Interior overhead lamp 1 912 (906) Front door courtesy 1 168 lamp Map lamps 2 168 (T10) Ashtray lamp 1 161 All replacement bulbs are clear in color except where noted. To replace all instrument panel lights - see your dealer. Replacing the interior bulbs Check the operation of the - 2002 Mazda B4000 | Owner's Manual - Page 77
a halogen bulb breaks, it is dangerous. These bulbs contain pressurized gas. If one is broken, it will explode and serious injuries could be caused by the flying glass. If the glass portion of the bulb is touched with bare hands, body oil could cause the bulb to overheat and explode when lit - 2002 Mazda B4000 | Owner's Manual - Page 78
Lights To install the new bulb: Handle a halogen headlamp bulb carefully and keep out of children's reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil the bulb, you should not need to align it again. Replacing front side marker bulbs 1. Open the hood. 2. At the back - 2002 Mazda B4000 | Owner's Manual - Page 79
Lights 3. Remove screw(s) from lamp assembly. 4. Disengage lamp assembly (it has a snap fit). 5. Rotate bulb socket counterclockwise and remove from lamp assembly. 6. Carefully pull bulb straight - 2002 Mazda B4000 | Owner's Manual - Page 80
Lights Replacing tail lamp/backup lamp bulbs The tail lamp/backup lamp by turning clockwise. 6. Install the lamp assembly and secure with four screws. Replacing fog lamp bulbs 1. Remove the bulb socket from the fog lamp by turning counterclockwise. 2. Disconnect the electrical connector from the - 2002 Mazda B4000 | Owner's Manual - Page 81
Lights 3. Connect the electrical connector to the new fog lamp bulb. 4. Install the bulb socket in the fog lamp turning clockwise. Replacing high-mount brake lamp and cargo lamp bulbs The replacement of the high-mount brake lamp bulb and cargo lamp bulb is basically the same. This procedure covers - 2002 Mazda B4000 | Owner's Manual - Page 82
the blades, do not use fuel, kerosene, paint thinner or other solvents. Windshield wiper blades Check the wiper blades for wear at least twice a year or when they seem less effective. Substances such as tree sap and some hot wax treatments used by commercial car washes reduce the effectiveness of - 2002 Mazda B4000 | Owner's Manual - Page 83
To replace the wiper blades: 1. Pull the wiper arm away from the windshield and lock into the service position. 2. Turn the blade at an angle from the wiper arm. Push the lock pin manually to release the blade and pull the wiper blade down toward the windshield to remove it from the - 2002 Mazda B4000 | Owner's Manual - Page 84
plugs only. Do not hang any type of accessory or accessory bracket from the plug. Improper use of the power outlet can cause damage not covered by your warranty. The auxiliary power point is located on the instrument panel. This outlet should be used in place of the cigarette lighter for optional - 2002 Mazda B4000 | Owner's Manual - Page 85
of the rocker switch to open. AUTO One touch down • Press AUTO completely down and release quickly. The driver's window will open fully. Depress again to stop window operation. One touch down can be deactivated during operation by pushing down on the top part of the driver power window control - 2002 Mazda B4000 | Owner's Manual - Page 86
the left button on the mirror to turn the auto dimming ON or OFF. The green indicator light left of the display will illuminate when this feature normal conditions. If the compass still appears to be inaccurate, a manual calibration may be necessary. Refer to Compass calibration adjustment. Most - 2002 Mazda B4000 | Owner's Manual - Page 87
Driver Controls OUTSIDE AIR TEMPERATURE Display operation of the mirror with the compass feature: • Press the right button to toggle the display between the compass direction and no display. - 2002 Mazda B4000 | Owner's Manual - Page 88
itself under normal driving conditions. There is not a need for manual compass calibration. If calibration is still desired, follow these instructions: 1. Start the vehicle. 2. For optimum calibration, turn off all electrical accessories and make sure that all vehicle doors are shut. 3. Perform - 2002 Mazda B4000 | Owner's Manual - Page 89
. ON OFF WARNING: Do not shift the gearshift lever into N (Neutral) with the speed control on. You may lose control of the vehicle or cause engine system damage. 89 - 2002 Mazda B4000 | Owner's Manual - Page 90
vehicle speed is faster than the set speed while driving on a downhill, you may want to shift to the next lower gear or apply the brakes to reduce your vehicle speed. If your vehicle slows down more than 16 km/h (10 mph) below your set speed on an uphill, your speed - 2002 Mazda B4000 | Owner's Manual - Page 91
release COAST to operate the Tap-Down function. Each press will decrease the set speed by 1.6 km/h (1 mph) or RSM SET ACC COAST • Depress the brake pedal. When the desired vehicle speed is reached, press SET ACC. RSM SET ACC COAST 91 - 2002 Mazda B4000 | Owner's Manual - Page 92
Controls To disengage speed control • Depress the brake pedal or • Depress the clutch pedal (if equipped). NOTE: Disengaging the speed control will not erase the previously programmed set speed. NOTE: Fully depressing the clutch pedal may cause a flare in engine RPM as the throttle is returned to - 2002 Mazda B4000 | Owner's Manual - Page 93
km/h (30 mph). RSM SET ACC COAST Indicator light This light comes on when either the SPEED SET ACCEL or brake or clutch is applied or the ignition is turned to the OFF position. OVERDRIVE CONTROL (IF EQUIPPED) Activating overdrive (Overdrive) is the normal drive position for the best fuel economy - 2002 Mazda B4000 | Owner's Manual - Page 94
press the Transmission Control O/D ON/OFF Switch again. The O/D Off indicator light will no longer be illuminated. When you shut off and re-start your compact disc storage • Cupholders • Coin holder slots • Flip up armrest WARNING: Use only soft cups in the cupholder. Hard objects can injure you in - 2002 Mazda B4000 | Owner's Manual - Page 95
notches in the side trim panels that are used for a cargo area shade. See your dealer for more information. BED EXTENDER (IF EQUIPPED) Your vehicle may be equipped with a bed extender designed to extend the pickup box for longer loads. To extend the bed extender: 1. Lower tailgate. 2. Pull the round - 2002 Mazda B4000 | Owner's Manual - Page 96
indicate the locked position. The locking clip screws below the middle bar can be tightened counterclockwise for extra security. To stow the bed extender, follow steps one through four in reverse order. The bed extender may be used to secure a load of up to 46 kg (100 lbs.) on the tailgate. The bed - 2002 Mazda B4000 | Owner's Manual - Page 97
with you in a safe place in case you require it in an emergency. Refer problem with your vehicle, ensure ALL remote entry transmitters are brought to the dealership, to aid in troubleshooting. GENERAL INFORMATION: This device complies with part 15 of the FCC rules and with RS-210 of Industry Canada - 2002 Mazda B4000 | Owner's Manual - Page 98
chirps, reminding you to properly close all doors. Illuminated entry The interior lamps illuminate when the remote entry system is used to unlock lights will not turn off if: • they have been turned on with the dimmer control, or • any door is open. NOTE: The battery saver will shut off the interior - 2002 Mazda B4000 | Owner's Manual - Page 99
Locks and Security Power door lock disable feature This feature will help protect your vehicle from unauthorized entry. The UNLOCK function on the power door control will not operate with the ignition OFF and twenty seconds after the doors are closed and electronically locked by the remote entry - 2002 Mazda B4000 | Owner's Manual - Page 100
Structures around the vehicle • Other vehicles parked next to the vehicle To replace the battery: 1. Twist a thin coin between the two halves of the transmitter near the key ring. DO NOT TAKE THE FRONT PART OF THE TRANSMITTER APART. Damage to the transmitter may result in operation failure. 2. Place - 2002 Mazda B4000 | Owner's Manual - Page 101
Locks and Security Replacing lost transmitters If a remote transmitter has been lost and you would like to remove it from the vehicle's memory, or you would like to purchase additional remote transmitters and have them programmed to your vehicle: • Take all your vehicle's transmitters to your dealer - 2002 Mazda B4000 | Owner's Manual - Page 102
is not compatible with non-Mazda aftermarket remote start systems. Use of these systems may result in vehicle starting problems and a loss of security protection. THEFT INDICATOR The theft indicator is the flashing red indicator located on top of the instrument panel. • When the ignition is in - 2002 Mazda B4000 | Owner's Manual - Page 103
they are too close to the key during engine start. NOTE: If a problem occurs, turn ignition OFF and restart the engine with all other objects on the key ring held away from the ignition key. Check to make sure the encoded ignition key is an approved Mazda encoded ignition key. If your keys are lost - 2002 Mazda B4000 | Owner's Manual - Page 104
and then go out. If not successful, the new coded key(s) will not start the vehicle's engine and the theft indicator will flash on and off and you may repeat steps 1 through 6. If failure repeats, bring your vehicle to your authorized Mazda dealership to have the new spare key(s) programmed. 104 - 2002 Mazda B4000 | Owner's Manual - Page 105
Seating and Safety Restraints SEATING Adjusting the front manual seat WARNING: Never adjust the driver's seat or seatback when the vehicle is moving. Sudden braking or a collision could cause serious injury. Adjust the seat only when the vehicle is stopped. WARNING: Do not pile cargo higher than the - 2002 Mazda B4000 | Owner's Manual - Page 106
Seating and Safety Restraints Pull lever up to adjust seatback. Using the manual lumbar support (if equipped) Turn the lumbar support control clockwise to increase firmness. Turn the lumbar support control counterclockwise to increase softness. REAR SEATS Center facing jump seat (2 door SuperCab) - 2002 Mazda B4000 | Owner's Manual - Page 107
from injury in a collision. WARNING: All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag (SRS) is provided. WARNING: It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle. In a collision, people riding - 2002 Mazda B4000 | Owner's Manual - Page 108
Seating and Safety Restraints WARNING: In a rollover crash, an unbelted person is significantly more likely to die or be seriously injured than a person wearing a seat belt. WARNING: In a rollover crash, an unbelted person is significantly more likely to die than a person wearing a safety belt. - 2002 Mazda B4000 | Owner's Manual - Page 109
free shoulder belt length adjustment to your movements and locking in response to vehicle movement. For example, if the driver brakes suddenly or is installed in a passenger front seat. Refer to Safety Restraints for Children, Safety Seats for Children, or Passenger air bag On/Off switch later in - 2002 Mazda B4000 | Owner's Manual - Page 110
Seating and Safety Restraints How to use the automatic locking mode • Buckle the combination lap and shoulder belt. • Grasp the shoulder portion and pull downward until the entire belt is extracted. • Allow the belt to retract. As the belt retracts, you will hear a clicking sound. This indicates - 2002 Mazda B4000 | Owner's Manual - Page 111
belt function is not operating properly when checked according to the procedures in Workshop Manual. WARNING: Failure to replace the Belt that they fit more snugly against the body. The driver and front outboard passenger safety belt system (including retractors, buckle assembly, pretensioner - 2002 Mazda B4000 | Owner's Manual - Page 112
Seating and Safety Restraints • Regular Cab and 4-door Cab Plus • 2-door Cab Plus To lower the shoulder belt height, push the button and slide the height adjuster down. To raise the height of the shoulder belt, slide the - 2002 Mazda B4000 | Owner's Manual - Page 113
Seating and Safety Restraints Lap belts Adjusting the center lap belt The lap belt does not adjust automatically. WARNING: The lap belts should fit snugly and as low as possible around the hips, not around the waist. Failure to position the lap belt correctly may cause serious injury in an accident - 2002 Mazda B4000 | Owner's Manual - Page 114
belt extension assemblies can be obtained from your authorized Mazda dealership. Use only extensions manufactured by the same extended. NOTE:Do not use extensions to change the fit of the shoulder belt across the torso. Safety belt warning light and indicator chime The seat belt warning light - 2002 Mazda B4000 | Owner's Manual - Page 115
) and 1-2 minutes have elapsed since the ignition switch has been turned to ON...The driver's safety belt is buckled while the safety belt indicator light is illuminated and the safety belt warning chime is sounding...The driver's safety belt is buckled before the ignition switch is turned to the ON - 2002 Mazda B4000 | Owner's Manual - Page 116
Minder reminds us to take a few seconds to buckle up. Safety belts, when used properly, reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks. Nearly 1 of 2 deaths occur in single-vehicle crashes, many when no other vehicles are around. Possibly, but a serious crash - 2002 Mazda B4000 | Owner's Manual - Page 117
not sit on top of a buckled safety belt to avoid the Safety Belt Warning Light. Sitting on the safety belt will increase the risk of injury in an accident. : • The parking brake is set. • The gearshift is in P (Park) (automatic transmission) or the neutral position (manual transmission). • The - 2002 Mazda B4000 | Owner's Manual - Page 118
switch to the RUN (or ON) position. (DO NOT START THE ENGINE.) 2. Wait until the safety belt warning light turns off. (Approximately 1-2 minutes.) • Steps 3-5 must be completed within procedures, bring your vehicle to an authorized Mazda dealership for inspection. Inspect the safety belts to 118 - 2002 Mazda B4000 | Owner's Manual - Page 119
front seat belt buckle assemblies, buckle support assemblies (slide bar-if equipped), shoulder belt height adjusters (if equipped), shoulder belt guide collision was minor and an authorized Mazda technician finds that the belts do be examined; if the front air bags have deployed, the pretensioners - 2002 Mazda B4000 | Owner's Manual - Page 120
supplemental restraint system (SRS) precautions The supplemental restraint system is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries. WARNING: Air bags DO NOT inflate slowly or gently and the risk of injury from a deploying - 2002 Mazda B4000 | Owner's Manual - Page 121
front seat unless the passenger air air bag inflation area may cause those objects to be propelled by the air bag into your face and torso causing serious injury. WARNING: Do not attempt to service, repair, or modify the Air Bag Supplemental Restraint System or its fuses. See your authorized Mazda - 2002 Mazda B4000 | Owner's Manual - Page 122
the vehicle. WARNING: Additional equipment may effect the performance of the air bag sensors increasing the risk of injury. Consult your authorized Mazda dealership before installation of additional equipment. WARNING: The front passenger air bag is not designed to offer protection to an occupant in - 2002 Mazda B4000 | Owner's Manual - Page 123
is properly restrained. If using a forward facing child safety restraint in the front outboard seat, slide the seat all the way back, and turn off the passenger air bag. If using a rear facing child safety seat in the front outboard seating position, make sure the passenger airbag is turned off and - 2002 Mazda B4000 | Owner's Manual - Page 124
is toxic. While the system is designed to help reduce serious injuries, it may also cause minor abrasions, swelling or temporary hearing loss. Because air bags must inflate rapidly and with considerable force, there is the risk of death or serious injuries such as fractures, facial and eye injuries - 2002 Mazda B4000 | Owner's Manual - Page 125
one or more of the following: • The readiness lights will either flash or stay lit. • The readiness lights will not illuminate immediately after ignition is turned on. • A series of five beeps will be heard. The tone pattern will repeat periodically until the problem and/or light are repaired. 125 - 2002 Mazda B4000 | Owner's Manual - Page 126
of these things happen, even intermittently, have the SRS serviced at your authorized Mazda dealership immediately. WARNING: Unless serviced, the system may not function properly in the event of a collision. Disposal of air bags and air bag equipped vehicles (including safety belt pretensioners) For - 2002 Mazda B4000 | Owner's Manual - Page 127
ON, have the passenger air bag switch serviced at you authorized Mazda dealership. WARNING: In order to avoid inadvertent activation of the switch, always remove the ignition key from the passenger air bag ON/OFF switch. Turning the passenger air bag back on The passenger air bag remains OFF until - 2002 Mazda B4000 | Owner's Manual - Page 128
bag Warning labels in the vehicle as well as the other important air bag instructions and Warnings in this Owner's Guide. NHTSA deactivation criteria (excluding Canada) 1. Infant. An infant (less than 1 year old) must ride in the front seat because: • the vehicle has no rear seat; • the vehicle has - 2002 Mazda B4000 | Owner's Manual - Page 129
in a crash. WARNING: This vehicle has special energy management safety belts for the driver and/or right front passenger. These particular belts are specifically designed to work with air bags to help reduce the risk of injury in a collision. The energy management safety belt is designed to - 2002 Mazda B4000 | Owner's Manual - Page 130
Seating and Safety Restraints Transport Canada air bag deactivation criteria (Canada Only) 1. Infant: An infant (less than 1 year old) must ride in the front seat because: • my vehicle has no rear seat; • the rear seat in my vehicle cannot accommodate a rear-facing infant seat; or • the infant has a - 2002 Mazda B4000 | Owner's Manual - Page 131
for the driver and/or right front passenger. These particular belts are specifically designed to work with air bags to help reduce the instructions about using air bags. Important child restraint precautions NOTE:You are required by law to use a child-restraint system in the U.S. and Canada. Check - 2002 Mazda B4000 | Owner's Manual - Page 132
air bag on/off switch. WARNING: Rear facing child seats should NEVER be placed in the front seats unless the passenger airbag switch is turned off. WARNING: Do not install a child seat in a center facing jump seat. Children and safety belts If the child is the proper size convertible Mazda recommends - 2002 Mazda B4000 | Owner's Manual - Page 133
back and no head restraint, a backless booster seat may place your child's head (top of ear level) above the top of the seat. In this case, use a high-backed booster seat. 133 - 2002 Mazda B4000 | Owner's Manual - Page 134
you cannot find a seating position that adequately supports your child's head, a high back for children to ride. WARNING: Follow all instructions provided by the manufacturer of the booster seat. back because it eliminates the protection for the upper part of the body and may increase the risk of - 2002 Mazda B4000 | Owner's Manual - Page 135
SAFETY SEATS FOR CHILDREN Child and infant or child safety seats Use a safety seat that is recommended for the size and weight of the child. Carefully follow all of the manufacturer's instructions with the safety seat you put in your vehicle. If you do not install and use the safety seat properly - 2002 Mazda B4000 | Owner's Manual - Page 136
Automatic locking mode (passenger side front seat). Mazda recommends the use of a child follow all of the manufacturer's instructions included with the safety seat you Air bags can kill or inure a child in a child seat. Never place a rear facing child seat in the right front seat unless the air - 2002 Mazda B4000 | Owner's Manual - Page 137
Seating and Safety Restraints WARNING: Rear facing child seats should NEVER be placed in the front seats unless the passenger air bag switch is turned off. 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. 3. While holding the shoulder - 2002 Mazda B4000 | Owner's Manual - Page 138
. 9. Before placing the child in the seat, forcibly tilt the seat forward and back to make sure the seat is securely held in place. To check this, grab the seat at the belt path and attempt to move it side to side and forward. There should be no more than one - 2002 Mazda B4000 | Owner's Manual - Page 139
Restraints Installing child safety seats in the center front seating position WARNING: Use the appropriate tether the tongue and webbing through the child seat according to the child seat manufacturer's instructions. 5. Insert the belt tongue into the proper buckle for the center seating position - 2002 Mazda B4000 | Owner's Manual - Page 140
anchoring point. Tether straps are available as an accessory for many older safety seats. Contact the manufacturer of your child seat for information about ordering a tether strap. The tether anchors in your vehicle are located on the back of the front seat cushion. The tether strap anchors in your - 2002 Mazda B4000 | Owner's Manual - Page 141
seats with LATCH (Lower Anchors and Tethers for Children) attachments for child seat anchors in this chapter. 1. Position the child safety seat on the front seat cushion. 2. Route the child safety seat tether strap over the back of the seat. 3. Locate the correct anchor for the selected seating - 2002 Mazda B4000 | Owner's Manual - Page 142
Seating and Safety Restraints The tether anchor is located on the rear lower portion of the passenger seat. 4. Clip the tether strap to the anchor. WARNING: If the tether strap is clipped incorrectly, the child safety seat may not be retained properly in the event of a collision. 142 - 2002 Mazda B4000 | Owner's Manual - Page 143
Seating and Safety Restraints Center seating location 60/40 seats with folding armrest When installing a child safety seat in the center position, route the tether strap over the center arm rest and clip it to the center anchor. - 2002 Mazda B4000 | Owner's Manual - Page 144
center position on a 60/40 vinyl seat, route the tether strap through the guiding sleeve and clip it to the center anchor. WARNING: If the tether strap is shoulder belt seating positions section of this chapter for further instructions to secure the child safety seat. 6. Tighten the child safety - 2002 Mazda B4000 | Owner's Manual - Page 145
Seating and Safety Restraints Attaching safety seats with LATCH (Lower Anchors and Tethers for Children) attachments for child seat anchors Some child safety seats have two rigid or webbing mounted attachments that connect to two anchors at certain seating positions in your vehicle. This type of - 2002 Mazda B4000 | Owner's Manual - Page 146
the LATCH child seat and the child seat instructions may use the symbol shown here. Your vehicle front passenger seat between the cushion and seat back. The LATCH anchors are below the gray locator buttons on the seat back. Two plastic LATCH guides may be purchased from your local Mazda dealer (part - 2002 Mazda B4000 | Owner's Manual - Page 147
collision. Follow the child seat manufacturer's instructions to properly install a child seat with Keep the tether strap just snug without lifting the front of the child seat. Keeping the child seat crash. Each time you use the safety seat, check that the seat is properly attached to the lower - 2002 Mazda B4000 | Owner's Manual - Page 148
when you have difficulty starting the engine. For more information on starting the vehicle, refer to Starting the engine in this chapter. WARNING: Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. 148 - 2002 Mazda B4000 | Owner's Manual - Page 149
engine. See Guarding against exhaust fumes in this chapter for more instructions. WARNING: If you smell exhaust fumes inside your vehicle, have your authorized Mazda headlamps and vehicle accessories are off. If starting a vehicle with an automatic transmission: • Make sure the parking brake is set. - 2002 Mazda B4000 | Owner's Manual - Page 150
4 H CHECK ENGINE CHECK FUEL CAP 5 6 40 30 20 10 50 60 60 70 0 0 0 80 100 120 140 80 90 160 3 2 1 RPMx1000 C 40 000000 100 1 10 H L H SPEED CONT 4WD HIGH 4WD LOW 20 180 F E ABS 0 ! BRAKE MPH km/h 120 THEFT P R N D 2 1 L O/D OFF Make sure the corresponding lights illuminate or - 2002 Mazda B4000 | Owner's Manual - Page 151
the key to START position. 4. When the engine starts, release the key, then release the accelerator pedal gradually as the engine speeds up. 5. After idling for a few seconds, apply the brake, shift into gear and drive. Cold weather starting (flexible fuel vehicles only) As the outside temperature - 2002 Mazda B4000 | Owner's Manual - Page 152
the addition of unleaded gasoline to your tank will improve cold starting performance. Your vehicle is designed to operate on (Ed85) ethanol alone, unleaded gasoline alone, or any mixture of the two. If the engine fails to start using the preceding instructions 1. Press the accelerator pedal 1/3 to - 2002 Mazda B4000 | Owner's Manual - Page 153
and result in accident or death. Have the exhaust and body ventilation systems checked whenever: • the vehicle is raised for service. • the sound of the exhaust system changes. • the vehicle has been damaged in a collision. WARNING: Engine exhaust, some of its constituents, and certain vehicle - 2002 Mazda B4000 | Owner's Manual - Page 154
" sound is present while braking, the brake linings may be worn-out and should be inspected by an authorized Mazda dealership. Four-wheel anti-lock brake system (ABS) This vehicle is equipped with an anti-lock braking system (ABS), a noise from the hydraulic pump motor and pulsation in the pedal - 2002 Mazda B4000 | Owner's Manual - Page 155
is still effective unless the BRAKE brake warning light also remains illuminated with parking brake released. (If your brake warning lamp illuminates, have your vehicle serviced immediately by an authorized Mazda dealership.) Parking brake Apply the parking brake whenever the vehicle is parked - 2002 Mazda B4000 | Owner's Manual - Page 156
on will cause the brakes to wear out quickly and reduce fuel economy. STEERING Your vehicle is equipped with power steering. Power steering uses energy from the engine to decrease the driver's effort in steering the vehicle. To prevent damage to the power steering pump: • Never hold the steering - 2002 Mazda B4000 | Owner's Manual - Page 157
normal conditions, the Traction-Lok axle functions like a standard rear axle. Extended use of other than the manufacturer's specified size tires on a Traction-Lok rear axle could result in a permanent reduction ground clearance, give the vehicle a higher center of gravity than a passenger car. 157 - 2002 Mazda B4000 | Owner's Manual - Page 158
cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road . AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED) Brake-shift interlock This vehicle is equipped with a brake-shift interlock feature that prevents the gearshift - 2002 Mazda B4000 | Owner's Manual - Page 159
a fuse has blown or the vehicle's brakelamps are not operating properly. Refer to Fuses and relays Press lightly on the accelerator in each gear. Do not rock the vehicle if the engine is not tires may occur or the engine may overheat. WARNING: Always set the parking brake fully and make sure the - 2002 Mazda B4000 | Owner's Manual - Page 160
Driving When the battery is disconnected or a new battery installed, the transmission must learn its adaptive unexpectedly and injure someone. P (Park) To put your vehicle in gear, start the engine, depress the brake pedal, then move gearshift lever out of P (Park). Always come to a complete stop - 2002 Mazda B4000 | Owner's Manual - Page 161
fuel economy. Transmission operates in gears one through five. (Overdrive) can be deactivated by pressing the transmission control switch on the end of the gearshift lever. The transmission control indicator light up or down steep hills. • additional engine braking is desired. If towing a trailer, - 2002 Mazda B4000 | Owner's Manual - Page 162
unless the clutch pedal is fully depressed. When starting a vehicle with a manual transmission: 1. Hold down the brake pedal. 2. Depress the clutch pedal. 3. Put the gearshift lever in N (Neutral). 4. Start the engine and let it idle for a few seconds. • Put the gearshift lever in 1 (First) or - 2002 Mazda B4000 | Owner's Manual - Page 163
1. Apply the brake, depress the clutch and shift into N (Neutral). 2. Engage the parking brake. 3. Shift into 1 (First). 4. Turn the ignition to Off. WARNING: Do not park your vehicle in Neutral, it may move unexpectedly and injure someone. Use 1 (First) gear and set the parking brake fully. 163 - 2002 Mazda B4000 | Owner's Manual - Page 164
mph) 3 -4 50 km/h (33 mph) 19 km/h (13 mph) 4 - 5 (Overdrive) 71 km/h (41 mph) 27 km/h (17 mph) Upshifts when cruising (recommended for best fuel economy) Transfer case position (if equipped) Shift from: 4H 4L 1 -2 16 km/h (10 mph) 6 km/h (4 mph) 2-3 26 km/h (19 mph) 10 km/h (8 mph) 3-4 43 km/h (28 - 2002 Mazda B4000 | Owner's Manual - Page 165
in difficult disengagement of the transfer case, increased tire wear and decreased fuel economy. 4WD system indicator lights The 4WD system indicator lights illuminate only under the following conditions. If these lights illuminate when driving in 2WD, contact your Mazda dealer as soon as possible - 2002 Mazda B4000 | Owner's Manual - Page 166
the vehicle in R (Reverse) to disengage your front hubs. Shifting from 2WD (2WD high) to 4X4 LOW (4WD low) 1. Bring the vehicle to a stop. 2. Depress the brake. 3. Place the gearshift in N (Neutral) (automatic transmission) or depress the clutch (manual transmission). 4. Move the 4WD control to the - 2002 Mazda B4000 | Owner's Manual - Page 167
3. Place the gearshift in N (Neutral) (automatic transmission) or depress the clutch (manual transmission). 4. Move the 4WD control to the 4X4 HIGH or 4X4 LOW position. 4X4 2WD HIGH 4X4 LOW Driving off-road with 4WD Your vehicle is specially equipped for driving on sand, snow, mud and rough terrain - 2002 Mazda B4000 | Owner's Manual - Page 168
or the engine may overheat. light pressure on the brake pedal. After driving through mud, clean off residue stuck to the driveshafts and tires. Excess mud stuck on tires and rotating driveshafts causes an imbalance that could damage drive components. If the transmission, transfer case or front axle - 2002 Mazda B4000 | Owner's Manual - Page 169
of the vehicle. Rear axle lubricant quantities are not to be checked or changed unless a leak is suspected or repair is required. Driving on on the engine and the possibility of stalling. When descending a steep hill, avoid sudden braking. Shift to a lower gear when added engine braking is desired - 2002 Mazda B4000 | Owner's Manual - Page 170
's air intake and severely damage your engine. If driving through deep or standing water is unavoidable, proceed very slowly. Never drive through water that is higher than the bottom of the hubs (for trucks) or the bottom of the wheel rims (for cars). Once through the water, always try the brakes - 2002 Mazda B4000 | Owner's Manual - Page 171
to these limitations. If you are adding weight to the front of your vehicle, (potentially including weight added to the cab), the weight added should not exceed the front axle reserve capacity (FARC). Additional frontal weight may be added to the front axle reserve capacity provided you limit your - 2002 Mazda B4000 | Owner's Manual - Page 172
instructions for owners of pickup trucks and people than most passenger cars. Depending upon the type and weight, not by volume, so you cannot necessarily use all available space when loading a vehicle. Towing a trailer places an additional load on your vehicle's engine, transmission, axle, brakes - 2002 Mazda B4000 | Owner's Manual - Page 173
Engine 4x2 w/manual transmission Rear axle Maximum Maximum Maximum ratio GCWR - kg trailer weight frontal area (lbs.) - kg (lbs.) of trailer m2 (ft2) Regular Cab All 2,177 (4,800) 744 (1,640) Equal to frontal area of vehicle All 2,722 (6,000) 1,161 (2,560) 4.64 (50) 2.3L 3.0L Dual Sport Cab Plus - 2002 Mazda B4000 | Owner's Manual - Page 174
transmission Rear axle Maximum Maximum Maximum ratio GCWR - kg trailer weight frontal area (lbs.) - kg (lbs.) of trailer m2 (ft2) Regular Cab All 2,495 (5,500) 1,025 (2,260) Equal to frontal area of vehicle All 3,402 (7,500) 1,823 (4,020) 4.64 (50) 2.3L 3.0L Dual Sport Cab Plus All 3,402 - 2002 Mazda B4000 | Owner's Manual - Page 175
4x4 w/automatic transmission Rear axle Maximum Maximum Maximum ratio GCWR - kg trailer frontal area (lbs.) weight - kg of trailer (lbs.) m2 (ft2) Regular Cab 3.0L All 3,402 (7,500) 1,742 (3,840) 4.64 (50) Cab Plus . Hitches For towing trailers up to 907 kg (2,000 lb), use a weight carrying hitch and - 2002 Mazda B4000 | Owner's Manual - Page 176
Do not install a single or multi-clamp type bumper hitch, or a hitch which attaches to the axle. Underbody mounted hitches are acceptable if they are installed properly. Follow the towing instructions of a reputable rental agency. Whenever a trailer hitch and hardware are removed, make sure all - 2002 Mazda B4000 | Owner's Manual - Page 177
guide) for trailer towing with the factory bumper are only valid when the trailer hitch ball is installed directly into the ball hole in the bumper. Addition of bracketry to either lower the ball hitch position or extend the ball hitch activated when brake pedal is to battery's negative ground. 177 - 2002 Mazda B4000 | Owner's Manual - Page 178
motor brake gradually. • Do not exceed the GCWR rating or transmission damage may occur. Servicing weight should be 10-15% of the loaded trailer weight. • After you have traveled 80 km (50 miles), thoroughly check your hitch, electrical connections and trailer wheel lug nuts. • To aid in engine - 2002 Mazda B4000 | Owner's Manual - Page 179
axle lubricant any time the axle has been submerged in water. Rear axle lubricant quantities are not to be checked or changed unless a leak is suspected or repair damaged. 4x2 and 4x4 vehicles equipped with manual transmissions: Before you have your vehicle towed: • Release the parking brake. • Move - 2002 Mazda B4000 | Owner's Manual - Page 180
4x4 vehicles with manual transfer cases and automatic transmissions, follow these guidelines for recreational towing: • Release the parking brake /h (35 mph) must be exceeded, you must disconnect the driveshaft. Mazda recommends the driveshaft be removed/installed only by a qualified technician. See - 2002 Mazda B4000 | Owner's Manual - Page 181
for quick reference. In the United States, this card is found in the Owner Guide portfolio in the glove compartment. In Canada, the card is found in the Roadside Assistance book in the glove compartment. U.S. Mazda vehicle customers who require roadside assistance, call 1-800-241-3673. Canadian - 2002 Mazda B4000 | Owner's Manual - Page 182
purchase additional roadside assistance coverage beyond this period through the Mazda Auto Club by contacting your Mazda dealer. Similarly in Canada, for uninterrupted Roadside Assistance coverage, you may purchase extended coverage prior to your Basic Warranty's Roadside Assistance expiring. For - 2002 Mazda B4000 | Owner's Manual - Page 183
located in the passenger's foot well, by the kick panel. Use the following procedure to reset the fuel pump shut-off switch. 1. Turn the ignition to the OFF position. 2. Check the fuel system for leaks. 3. If no fuel leak is apparent, reset the fuel pump shut-off switch by pushing in on the reset - 2002 Mazda B4000 | Owner's Manual - Page 184
can cause severe wire damage and could start a fire. Standard fuse amperage rating and color COLOR Fuse rating 2A 3A 4A 5A 7.5A 10A 15A 20A 25A 30A 40A 50A 60A 70A 80A Mini fuses Grey Violet Pink Tan Brown Red Blue Yellow Natural Green Standard fuses Grey Violet Pink Tan Brown Red Blue Yellow - 2002 Mazda B4000 | Owner's Manual - Page 185
Roadside Emergencies Passenger compartment fuse panel The fuse panel is located on the left-hand side of the instrument panel facing the driver's side door. Pull the panel cover outward to access the fuses. To remove a fuse use the fuse puller tool provided on the fuse panel cover. 12 16 20 24 - 2002 Mazda B4000 | Owner's Manual - Page 186
1 2 Passenger Compartment Fuse Panel Description Power mirror switch Daytime Running Lights (DRL), Back-up lamps, Transmission, Passenger air bag deactivation switch, Blower motor relay 7.5A Right stop/turn trailer tow connector - Not used 15A 4x4 control module 2A Brake pressure switch 7.5A Left - 2002 Mazda B4000 | Owner's Manual - Page 187
Passenger Compartment Fuse Panel Description Not used Powertrain Control Module (PCM) power diode, Ignition, PATS GEM, Radio Hazard flasher Auxiliary power socket Not used Clutch Pedal Position (CPP) switch, Starter interrupt relay Not used Battery saver relay, Auxiliary relay box, Restraint Central - 2002 Mazda B4000 | Owner's Manual - Page 188
located in the engine compartment. The power distribution box contains high-current fuses that protect your vehicle's main electrical systems from overloads. WARNING: Always disconnect the battery before servicing high current fuses. WARNING: To reduce risk of electrical shock, always replace the - 2002 Mazda B4000 | Owner's Manual - Page 189
Roadside Emergencies 2.3L engine (if equipped) fuses are coded as follows: Fuse/Relay Location 1 2 3 4 5 6 7 8 9 10 11 12 Fuse Amp Rating 50A 50A** 30A* 20A* - - 50A** 20A* Power Distribution Box Description I/P fuse panel Not used Not used Not used Not used Anti-lock Brake System (ABS) pump motor - 2002 Mazda B4000 | Owner's Manual - Page 190
36 37 38 39 40 41 Fuse Amp Rating 40A** 20A 10A* - 20A* 30A* 10A* - - 30A* - 15A* 20A* - 15A 10A* - - 20A* Power Distribution Box Description Not used Not used Not used Blower motor Auxiliary cooling fan Not used Not used Not used PCM memory Not used Fuel pump motor Headlamps A/C clutch relay Not - 2002 Mazda B4000 | Owner's Manual - Page 191
Fuses Power Distribution Box Description Right headlamp low beam (Resistor) Not used Wiper HI/LO relay Wiper park/run relay Fuel pump relay Trailer tow relay Starter relay Auxiliary cooling fan Not used Not used Not used Not used PCM Diode PCM Relay Blower motor relay A/C clutch relay Front washer - 2002 Mazda B4000 | Owner's Manual - Page 192
Rating 50A 50A** 30A* 20A* - - 50A** 20A* 20A* Power Distribution Box Description I/P fuse panel Not used Not used Not used Not used Anti-lock Brake System (ABS) Pump Motor Powertrain Control Module (PCM) Power door locks, Remote entry Not used Not used Starter relay, Ignition switch Power windows - 2002 Mazda B4000 | Owner's Manual - Page 193
36 37 38 39 40 41 42 43 Fuse Amp Rating - - 40A 10A* - 20A* 30A* 10A* - - 30A* - 15A* 20A* - 15A 10A* - - 20A* 10A* - Power Distribution Box Description Not used Not used Blower motor Not used Not used Not used Not used PCM memory Not used Fuel pump motor Headlamps A/C clutch solenoid Not used Not - 2002 Mazda B4000 | Owner's Manual - Page 194
Fuses Power Distribution Box Description Not used Wiper HI/LO Wiper park/run Fuel pump Trailer tow A/C clutch solenoid Front washer pump Fog lamps Fog lamp relay Not used Not used PCM Diode PCM Blower Starter CHANGING THE TIRES If you get a flat tire while driving, do not apply the brake heavily - 2002 Mazda B4000 | Owner's Manual - Page 195
and is designed for emergency use only. Replace this tire with a full-size tire as soon as possible. It is not recommended that the vehicle be tire chains • drive through an automatic car wash, because of the vehicle's reduced ground clearance • try to repair the temporary spare tire or remove it - 2002 Mazda B4000 | Owner's Manual - Page 196
the rear bumper Regular Cab: behind seats and underneath the jack and tools cover SuperCab: stowed in the passenger side rear cab compartment or Four-door models: stowed behind the front seats, between jump seats and underneath jack and tools cover. In the glove box Key, spare tire lock (if - 2002 Mazda B4000 | Owner's Manual - Page 197
jack handle into the rear access hole located just above the rear bumper and below the tailgate. Forward motion will stop and resistance to tire. Stowing the spare tire 1. Lay the tire on the ground with the valve stem facing up. 2. Install the retainer through the wheel center and slide the - 2002 Mazda B4000 | Owner's Manual - Page 198
the spare tire carrier. The flat full size tire should be stowed and tied down in the pickup box bed until it can be repaired. 5. If removed, install the spare tire carrier lock on the access hole above the bumper. Tire change procedure WARNING: When one of the front wheels is off the ground, the - 2002 Mazda B4000 | Owner's Manual - Page 199
nut one-half turn counterclockwise but do not remove them until the wheel is raised off the ground. 6. Position the jack according to the following guides and turn the jack handle clockwise until the tire is a maximum of 25 mm (1 inch) off the ground - 2002 Mazda B4000 | Owner's Manual - Page 200
of personal injury, do not put any part of your body under the vehicle while changing a tire. Do not start the engine when your vehicle is on the jack. wrench. 8. Replace the flat tire with the spare tire, making sure the valve stem is facing outward. Reinstall the lug nuts until the wheel is snug - 2002 Mazda B4000 | Owner's Manual - Page 201
fully tighten the lug nuts in the order shown. 11. Stow the flat tire. the catalytic converter may become damaged. Preparing your vehicle When the battery is disconnected or a new battery is brake on both vehicles and stay clear of the engine cooling fan and other moving parts. 1 3 4 5 2 201 - 2002 Mazda B4000 | Owner's Manual - Page 202
Roadside Emergencies 4. Check all battery terminals and remove any excessive corrosion before you attach the battery cables. Ensure that vent caps are tight and level. 5. Turn the heater fan on in both vehicles to protect any electrical surges. Turn all other accessories off. Connecting the jumper - 2002 Mazda B4000 | Owner's Manual - Page 203
Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle's engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. WARNING: Do not connect the end of the - 2002 Mazda B4000 | Owner's Manual - Page 204
cables Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection - 2002 Mazda B4000 | Owner's Manual - Page 205
Roadside Emergencies 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle's battery. 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle's battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle - 2002 Mazda B4000 | Owner's Manual - Page 206
off the ground. If the vehicle is towed by other means or incorrectly, vehicle damage may occur. Mazda Motor Corporation produces a towing manual for all authorized tow truck operators. Have your tow truck operator refer to this manual for proper hook-up and towing procedures for your vehicle. 206 - 2002 Mazda B4000 | Owner's Manual - Page 207
to address the issue. If your concern has not been resolved by the CUSTOMER RELATIONS, SALES, SERVICE, or PARTS MANAGER, then please contact the GENERAL MANAGER of the dealership or the OWNER. STEP 2: Call the Mazda National Customer Assistance Center If for any reason you feel the need for further - 2002 Mazda B4000 | Owner's Manual - Page 208
of this manual for the location of the VIN. 4. Purchase date. 5. Present odometer reading. 6. Your dealer's name and location 7. The nature of your problem and/or cause of dissatisfaction. The Department, in cooperation with the local Mazda Service Representative, will review the case to determine - 2002 Mazda B4000 | Owner's Manual - Page 209
cannot be resolved through Mazda's Customer Satisfaction Program. If after exhausting procedures in this manual, your concern is still not resolved, you have another option. Mazda Canada Inc. participates in an arbitration program administered by the Canadian Motor Vehicle Arbitration Plan (CAMVAP - 2002 Mazda B4000 | Owner's Manual - Page 210
Customer Assistance Provincial Administrators may be reached locally as listed below: Province/ B.C. V6X 3K1 (604) 303-5670 Mazda Canada Inc. Central/Atlantic Region 305 Milner Avenue Suite 400 Scarborough, Ontario. M1B 3V4 1 (800) 263-4680 Mazda Canada Inc. Quebec Region 6111 Route Trans Canadienne - 2002 Mazda B4000 | Owner's Manual - Page 211
take the following steps: STEP 1 Discuss the matter with an Authorized Mazda Dealer. This is the quickest and best way to address the issue. If your concern has not been resolved by the CUSTOMER RELATIONS, SALES, SERVICE, or PARTS MANAGER, then please contact the GENERAL MANAGER of the dealership or - 2002 Mazda B4000 | Owner's Manual - Page 212
(outside U.S.A.) (Distributor in each area) CANADA Mazda Canada Inc. 305 Milner Avenue, Suite 400 Scarborough, Ontario M1B 3V4 Canada TEL: 1 (800) 263-4680 (in Canada) (416) 609-9909 (outside Canada) PUERTO RICO Plaza Motors Corp. (Mazda de Puerto Rico) P.O. Box 362722, San Juan, Puerto Rico 00936 - 2002 Mazda B4000 | Owner's Manual - Page 213
be damaged, causing engine stalling, air-bag (SRS) activation, ABS inactivation, or a fire in the vehicle. Be very careful in choosing and installing add-on electrical equipments, such as mobile telephones, two-way radios, stereo systems, and car alarm systems. Mazda assumes no responsibility for - 2002 Mazda B4000 | Owner's Manual - Page 214
Mazda outside these areas. You may have these problems if you do: • Recommended fuel may be unavailable. Any kind of leaded fuel or low-octane fuel will affect vehicle performance and damage the emission controls and engine. • Proper repair facilities, tools, testing equipment, and replacement parts - 2002 Mazda B4000 | Owner's Manual - Page 215
2922 P.O. Box 19734 Irvine, CA 92623-9734 Customer Assistance Center or toll free at 1 (800) 222-5500 If you live outside of the U.S.A., please contact the nearest Mazda Distributor. ( See the Mazda Importers/Distributors section of this manual). SERVICE PUBLICATIONS Factory-authorized Mazda service - 2002 Mazda B4000 | Owner's Manual - Page 216
is out of service for repair of nonconformities for a total of more than 30 calendar days (not necessarily all at one time) In the case of 1 or 2 above, the consumer must also notify the manufacturer of the need for the repair of the nonconformity at the following address: Mazda North American - 2002 Mazda B4000 | Owner's Manual - Page 217
a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer or Mazda Corporation. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (202-366 - 2002 Mazda B4000 | Owner's Manual - Page 218
terry cloth towel in order to eliminate water spotting. fuel, bird droppings and insect deposits because they can cause damage to the vehicle's paintwork and trim over time. • Remove any exterior accessories, such as antennas, before entering a car bumpers, side moldings, mirror housings or the windshield - 2002 Mazda B4000 | Owner's Manual - Page 219
before repairing paint chips. • Always read the instructions before using order to maintain their shine: • Clean with One Step Wash and Wax Concentrate, which is available from your local Mazda dealer. • Never apply any cleaning chemical to hot or warm wheel rims or covers. • Some automatic car - 2002 Mazda B4000 | Owner's Manual - Page 220
Cleaning • 2.3L Engine • 3.0L Engine 220 - 2002 Mazda B4000 | Owner's Manual - Page 221
engine may cause internal damage. PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products are available from your dealer. • For routine cleaning, use One Step Wash and Wax Concentrate, available at your local Mazda used by commercial car washes, tree sap - 2002 Mazda B4000 | Owner's Manual - Page 222
• Do not use fuel, kerosene, or paint thinner to clean any parts. • Wiper blades can be cleaned with isopropyl (rubbing) alcohol or windshield washer solution. Be sure to replace wiper blades when they appear worn or do not function properly. CLEANING THE INSTRUMENT PANEL Clean the instrument - 2002 Mazda B4000 | Owner's Manual - Page 223
. Inspect for road damage. MAZDA CAR CARE PRODUCTS Your Mazda dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style - 2002 Mazda B4000 | Owner's Manual - Page 224
against a warranty will not qualify if it results from lack of maintenance and not from defective material or authorized Mazda workmanship. Any auto repair shop using parts equivalent to your Mazda's original equipment may perform maintenance. But we recommend that it always be done by an Authorized - 2002 Mazda B4000 | Owner's Manual - Page 225
oil -every 6 months Oil filter-every 6 months PCV valve AIR CLEANER Air cleaner filter IGNITION SYSTEM Spark plugs COOLING SYSTEM Engine Coolant (green) R R R R R R R R R R R R R R R R R R R R R R R R R *4 R Coolant condition and protection, hoses and clamps - annually -prior to cold - 2002 Mazda B4000 | Owner's Manual - Page 226
Exhaust system shielding (for trapped material) Propeller shaft U-joints (if equipped with grease fittings) Parking brake system (for damage and operation) Ball joints (4x2) Transfer case fluid (4x4) Rear axle lubricant Accessory drive belts Fuel filter the PCV valve at no cost, except Canada and - 2002 Mazda B4000 | Owner's Manual - Page 227
) (144) (152) (160) (168) (176) (184) (192) ENGINE Engine oil -every 6 months R R R R R R R R R R R R Oil filter-every 6 months R R R R R R R R R R R R PCV valve R AIR CLEANER Air cleaner filter R R IGNITION SYSTEM Spark plugs *4 R COOLING SYSTEM Engine Coolant (green) Replace at first 45,000 miles - 2002 Mazda B4000 | Owner's Manual - Page 228
Exhaust system shielding (for trapped material) Propeller shaft U-joints (if equipped with grease fittings) Parking brake system (for damage and operation) Ball joints (4x2) Transfer case fluid (4x4) Rear axle lubricant Accessory drive belts Fuel filter the PCV valve at no cost, except Canada and - 2002 Mazda B4000 | Owner's Manual - Page 229
is running for long periods (door-to-door delivery, taxi, police, power/utility company trucks, or similar duty), then Mazda recommends you increase the frequency of oil and filter changes to an interval equivalent to 200 ENGINE HOURS of use. Since most vehicles are not equipped with hour-meters, it - 2002 Mazda B4000 | Owner's Manual - Page 230
X X X Inspect and Lubricate U-Joints Replace Engine Oil and Filter Replace Engine Air Filter Inspect Brake System X X X X X X X X X For specific recommendations see your authorized Mazda dealer or qualified service professional. OWNER MAINTENANCE Owner Maintenance Schedule The owner - 2002 Mazda B4000 | Owner's Manual - Page 231
your transmission occur, check the transmission fluid level. • Check automatic transmission Park function. • Check parking brake. At least monthly • Check function of all interior and exterior lights. • Check tires for wear and proper air pressure. • Check engine oil level. • Check coolant level in - 2002 Mazda B4000 | Owner's Manual - Page 232
, your dealership can provide necessary parts and service. Check your "Warranty Information" to find out which parts and services are covered. Use only recommended fuels, lubricants, fluids and service parts conforming to specifications. Genuine Mazda parts are designed and built to provide the - 2002 Mazda B4000 | Owner's Manual - Page 233
the wheels to prevent the vehicle from moving unexpectedly. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in neutral. 2. Block the wheels to - 2002 Mazda B4000 | Owner's Manual - Page 234
2. Engine coolant reservoir 3. Engine oil dipstick 4. Transmission fluid dipstick (automatic transmission) 5. Engine oil filler cap 6. Brake fluid reservoir 7. Power distribution box 8. Clutch fluid reservoir (manual transmission) 9. Battery 10. Power steering fluid reservoir 11. Air filter assembly - 2002 Mazda B4000 | Owner's Manual - Page 235
reservoir 3. Engine oil filler cap 10 9 4. Transmission fluid dipstick (automatic transmission) 5. Engine oil dipstick 6. Brake fluid reservoir 7. Power distribution box 8. Clutch fluid reservoir (manual transmission) 9. Battery 10. Power steering fluid reservoir 11. Air filter assembly 235 - 2002 Mazda B4000 | Owner's Manual - Page 236
fluid dipstick (automatic transmission) 3. Engine oil filler cap 4. Engine oil dipstick 5. Brake fluid reservoir 6. Power distribution box 7. Clutch fluid reservoir (manual transmission) 8. Battery 9. Power steering fluid reservoir 10. Air filter assembly 11. Engine coolant reservoir 236 - 2002 Mazda B4000 | Owner's Manual - Page 237
Maintenance and Specifications WINDSHIELD WASHER FLUID Windshield washer fluid Check the washer fluid whenever you stop for fuel. The reservoir is symbol. highlighted with a Add fluid to fill the reservoir if the level is low. In very cold weather, do not fill the reservoir completely. SHER FL WA - 2002 Mazda B4000 | Owner's Manual - Page 238
ENGINE OIL Checking the engine oil Refer to the service maintenance section for the appropriate intervals for checking the engine oil. 1. Make sure the vehicle is on level ground. 2. Turn the engine off and wait a few minutes for the oil to drain into the oil pan. 3. Set the parking brake - 2002 Mazda B4000 | Owner's Manual - Page 239
Maintenance and Specifications • 3.0L V6 engine • 4.0L SOHC V6 engine MIN MAX 239 - 2002 Mazda B4000 | Owner's Manual - Page 240
6. Wipe the indicator clean. Insert the indicator fully, then remove it again. • If the oil level is between the MIN and MAX marks, the oil level is acceptable, DO NOT ADD OIL. • If the oil level is below the MIN mark, add enough oil to raise the level within the MIN-MAX range. • 2.3L I4 - 2002 Mazda B4000 | Owner's Manual - Page 241
mark may cause engine damage. Some oil must be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this chapter. 2. If the engine oil level is not - 2002 Mazda B4000 | Owner's Manual - Page 242
oil Mazda specification. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle's engine. Change your engine oil and filter according to the appropriate schedule listed in the service maintenance section. Do not use supplemental engine oil - 2002 Mazda B4000 | Owner's Manual - Page 243
Mazda oil filter (or another brand meeting Mazda specifications) for your engine. BATTERY Your vehicle is equipped with a Mazda maintenance-free battery which normally does not require additional water during its life of service. However, for severe usage or in high temperature climates, check - 2002 Mazda B4000 | Owner's Manual - Page 244
possible, try to only fill the battery cells with distilled water. If the battery needs water often, have the charging system checked. If your battery has a cover/shield, make sure it is reinstalled after the battery has been cleaned or replaced. For longer, trouble-free operation, keep the top of - 2002 Mazda B4000 | Owner's Manual - Page 245
recycling automotive batteries. RE AD TU LE RN RECYCLE ENGINE COOLANT Checking engine coolant Your engine's cooling system has been factory-filled with a 50/50 mixture of distilled water and Mazda Genuine Engine Coolant, or an equivalent premium engine coolant that meets Mazda specification - 2002 Mazda B4000 | Owner's Manual - Page 246
distilled water and Mazda Genuine Engine Coolant provides: engine coolant fluid level and concentration is not maintained correctly, damage to the engine and cooling system may result. • 2.3L engine • 3.0L & 4.0L engines RADIATOR COOLANT ONLY When the engine is cold, check the level of the engine - 2002 Mazda B4000 | Owner's Manual - Page 247
"cold fill range" as listed on the engine coolant reservoir (depending upon application). • Refer to the service maintenance section for service interval schedules. • Be sure to read and understand Precautions when servicing your vehicle in this chapter. If the engine coolant has not been checked - 2002 Mazda B4000 | Owner's Manual - Page 248
until the coolant level is at the "cold fill level" or within the "cold fill range" as listed on the reservoir (depending upon application). Have your dealer check the engine cooling system for leaks if you have to add more than 1.0 liter (1.0 quart) of engine coolant per month. WARNING: To avoid - 2002 Mazda B4000 | Owner's Manual - Page 249
vehicle's cooling system can hold, refer to Refill capacities in this chapter. Fill your engine coolant reservoir as outlined in Adding engine coolant in this chapter. Severe climates If you drive in extremely cold climates (less than -36° C [-34° F]): • It may be necessary to increase the coolant - 2002 Mazda B4000 | Owner's Manual - Page 250
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions WARNING: Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. WARNING: The fuel system may be under pressure. If the fuel filler cap is venting vapor or - 2002 Mazda B4000 | Owner's Manual - Page 251
resulting fuel also has a higher octane rating than unleaded regular gasoline and other properties which allow engine designs with greater efficiency and power. Winter blends may contain up to 30% (E70)unleaded gasoline (25% plus the denaturant) to enhance cold engine starts. Severely cold weather - 2002 Mazda B4000 | Owner's Manual - Page 252
filling. • DO NOT use a device that would hold the fuel pump handle in the fill position. Fuel Filler Cap Your fuel tank filler cap has an indexed design with a 1/8 turn on/off feature. When fueling your vehicle: 1. Turn the engine off. 2. Carefully turn the filler cap counterclockwise 1/8 of a turn - 2002 Mazda B4000 | Owner's Manual - Page 253
ensure your bulb is working. When this light turns on, check the fuel filler cap. Continuing to operate the vehicle with the Check Fuel Cap light on, can activate the Service Engine Soon warning. When the fuel filler cap is properly re-installed, the light(s) will turn off after a period of normal - 2002 Mazda B4000 | Owner's Manual - Page 254
Charter. In Canada, look for fuels that display the Auto Makers' Choice logo. It should not be necessary to add any aftermarket products to your fuel tank if you continue to use high quality fuel of the recommended octane rating. Aftermarket products could cause damage to the fuel system. Repairs to - 2002 Mazda B4000 | Owner's Manual - Page 255
fuel system to pump the fuel from the tank to the engine. • Your "Check Engine" indicator may come on. For more information on the "Check Engine" indicator, refer to the Instrument Cluster chapter. Fuel Filter For fuel filter replacement, see your authorized Mazda dealership. Refer to the service - 2002 Mazda B4000 | Owner's Manual - Page 256
Replace the fuel filter with an authorized Mazda part. The customer warranty may be void for any damage to the fuel system if an authorized Mazda fuel filter is not used. ESSENTIALS OF GOOD FUEL ECONOMY Measuring techniques Your best source of information about actual fuel economy is you - 2002 Mazda B4000 | Owner's Manual - Page 257
). 3. After at least three to five tank fill-ups, fill the fuel tank and record the current odometer reading. 4. Subtract your initial odometer reading from the current odometer reading. 5. Follow one of the simple calculations in order to determine fuel economy: Multiply liters used by 100, then - 2002 Mazda B4000 | Owner's Manual - Page 258
schedule and owner maintenance checks found in your vehicle service maintenance section. Conditions • Heavily loading a vehicle or towing a trailer may reduce fuel economy at any speed. • Carrying unnecessary weight may reduce fuel economy (approximately 0.4 km/L [1 mpg] is lost for every - 2002 Mazda B4000 | Owner's Manual - Page 259
non-Mazda parts should be equivalent to genuine Mazda Motor Corporation parts in performance and durability. WARNING: Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. 259 - 2002 Mazda B4000 | Owner's Manual - Page 260
changes to your vehicle or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades I/M test with the "Check Engine/Service Engine Soon" light on. If the vehicle's powertrain system or its battery has just been serviced, the on-board diagnostics system - 2002 Mazda B4000 | Owner's Manual - Page 261
POWER STEERING FLUID Check the power steering fluid. Refer to the service maintenance section for the service interval schedules. If adding fluid is necessary, use only MERCON ATF. 1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge - 2002 Mazda B4000 | Owner's Manual - Page 262
BRAKE FLUID Checking and adding brake fluid Brake fluid should be checked and refilled as needed. Refer to the service maintenance section for the service brake fluid certified to meet Mazda specification . Refer to Lubricant specifications in this chapter. WARNING: Brake fluid is toxic. If brake - 2002 Mazda B4000 | Owner's Manual - Page 263
automatic transmission fluid (if equipped) Refer to your service maintenance section for scheduled intervals for fluid checks and changes. Your transmission does not consume fluid. However, the fluid level should be checked if the transmission is not working properly, i.e., if the transmission - 2002 Mazda B4000 | Owner's Manual - Page 264
fluid to cool before checking. 1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating temperature. 2. Park the vehicle on a level surface and engage the parking brake. 3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift - 2002 Mazda B4000 | Owner's Manual - Page 265
Maintenance and Specifications The transmission fluid should be in this range if at ambient temperature (10°C-35°C [50°F-95°F]). High fluid level Fluid levels above the safe range may result in transmission failure. An overfill condition of transmission fluid may cause shift and/or engagement - 2002 Mazda B4000 | Owner's Manual - Page 266
Maintenance and Specifications Checking and adding manual transmission fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug and 5. Install and tighten the fill plug securely. Use only fluid that meets Mazda specifications. Refer to Lubricant Specifications in this chapter. 266 - 2002 Mazda B4000 | Owner's Manual - Page 267
Maintenance and Specifications Checking and adding transfer case fluid (if equipped) Vehicle must be on level surface. 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level. 3. Add only enough - 2002 Mazda B4000 | Owner's Manual - Page 268
tires for use on passenger cars. They do not apply to Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Mazda to variations in driving habits, service practices, and differences in road ahead braking traction tests, - 2002 Mazda B4000 | Owner's Manual - Page 269
all passenger car tires must meet under the Federal Motor Vehicle Safety SERVICING YOUR TIRES Checking the tire pressure • Use an accurate tire pressure gauge. • Check the tire pressure when tires are cold service maintenance section. If you notice that the tires wear unevenly, have them checked - 2002 Mazda B4000 | Owner's Manual - Page 270
Maintenance and Specifications • Four tire rotation • Five tire rotation Replacing the tires Replace the tires when the wear band is visible through the tire treads. 270 - 2002 Mazda B4000 | Owner's Manual - Page 271
tires are of the same size, type, load=carrying capacity and tread (e.g., "All Terrain", etc.), as originally offered by Mazda. Failure to do so can very high speeds for extended periods of time may result in damage to vehicle components. NOTE: Snow tires must be the same size and grade as - 2002 Mazda B4000 | Owner's Manual - Page 272
filter change) Mazda Part Name Mazda SAE 5W20 Super Premium Motor Oil Mazda SAE 5W30 Super Premium Motor Oil High Performance DOT 3 Motor Vehicle Brake Fluid Mazda MERCON ATF Application 2.3L engine 3.0L V6 engines 4.0L V6 engine Capacity 3.8L (4.0 quarts.) 4.3L (4.5 quarts) 4.7L (5.0 quarts) Brake - 2002 Mazda B4000 | Owner's Manual - Page 273
Transmission fluid 1 Mazda Part Name Mazda MERCON ATF Mazda MERCON V ATF Application 5-speed manual Capacity 2.65L (2.8 quarts) 2 9.4L (9.9 quarts) 3 Engine coolant 4 4x2 vehicles with automatic and 2.3L I4 engine 4x2 vehicles with automatic and 3.0L or 4.0L engines 4x4 vehicles with automatic - 2002 Mazda B4000 | Owner's Manual - Page 274
Fuel tank Mazda Part Name N/A Application Regular cab (Short wheel base) Regular cab (Long wheel base) SuperCab Capacity 62.4L (16.5 gallons) 75.7L (20.0 gallons) 73.8L (19.5 gallons) 1.2L (1.25 quarts) 1.7L (3.6 pints) Mazda 4x4 Vehicles MERCON ATF Mazda SAE 4x4 Vehicles 80W-90 Premium Rear Axle - 2002 Mazda B4000 | Owner's Manual - Page 275
16 inch) below the bottom of the filler hole. LUBRICANT SPECIFICATIONS Item Front axle (4X4) Rear axle Brake fluid and clutch fluid (if equipped) Door weather strips Engine coolant Engine oil 2.3L I4 and 3.0L V6 engines Engine oil 4.0L V6 engines Mazda part name or equivalent SAE 80W-90 Premium Rear - 2002 Mazda B4000 | Owner's Manual - Page 276
service maintenance section to determine the correct service interval. ENGINE SPECIFICATIONS Engine Cubic inches Required fuel Firing order Spark plug gap 2.3L I4 engine (1) Overall length (2) Overall width (3) Overall height 4x2/4x4 (4) Wheelbase (5) Track - Front (5) Track - Rear Regular Cab mm (in - 2002 Mazda B4000 | Owner's Manual - Page 277
Maintenance and Specifications 3 5 2 4 1 277 - 2002 Mazda B4000 | Owner's Manual - Page 278
the front door panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.) XXXXXXXXXXXXXXXXX Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block, transmission, frame and transfer case - 2002 Mazda B4000 | Owner's Manual - Page 279
Accessories CELL PHONES Use of cell phones and other devices by driver: WARNING: Although not Mazda products, use of any electrical devices such as cell phones, computers, portable radios, vehicle navigation or other devices by the driver while the vehicle is - 2002 Mazda B4000 | Owner's Manual - Page 280
system warning light ...15 jumping a disabled battery ...201 maintenance-free ...243 servicing ...243 voltage gauge ...19 Bed extender ...95 BeltMinder ...115 Brakes ...153 anti-lock ...154-155 anti-lock brake system (ABS) warning light ...14, 155 brake warning light ...13 fluid, checking and adding - 2002 Mazda B4000 | Owner's Manual - Page 281
259 Engine ...276 check engine/service engine soon light ...12 cleaning ...219 coolant ...245 idle speed control ...243 lubrication specifications ...275-276 refill capacities ...272 service points ...234-236 starting after a collision ...182 Engine block heater ...152 Engine oil ...238 checking and - 2002 Mazda B4000 | Owner's Manual - Page 282
185 G Gas cap (see Fuel cap) ...15, 252 Gas mileage (see Fuel economy) ...256 Gauges ...18 battery voltage gauge ...19 engine coolant temperature gauge ...18 engine oil pressure gauge ...19 fuel gauge ...19 odometer ...20 speedometer ...20 tachometer ...20 trip odometer ...20 GAWR (Gross Axle Weight - 2002 Mazda B4000 | Owner's Manual - Page 283
155 anti-theft ...16 brake ...13 charging system ...15 check coolant ...13 check engine ...12 cruise indicator ...15 door ajar ...16 fuel cap light ...15 high beam ...16 overdrive off ...16 safety belt ...14 speed control ...93 turn signal indicator ...16 Limited slip axle (see Traction Loc) ...157 - 2002 Mazda B4000 | Owner's Manual - Page 284
parts ...255 O Octane rating ...254 Odometer ...20 Oil (see Engine oil) ...238 Overdrive ...93 P Panic alarm feature, remote entry system ...100 Parking brake ...155 Power distribution box (see Fuses 101 replacing the batteries ...100 Roadside 132 lap belt ...113 warning light and chime ...14, 17, - 2002 Mazda B4000 | Owner's Manual - Page 285
179 trailer towing ...172 wrecker ...206 Traction-lok rear axle ...157 Transfer case fluid checking ...267 Transmission automatic operation ...158 fluid, checking and adding (automatic) ...263 fluid, checking and adding (manual) ...266 fluid, refill capacities ...272 lubricant specifications ..275 - 2002 Mazda B4000 | Owner's Manual - Page 286
286 - 2002 Mazda B4000 | Owner's Manual - Page 287
287 - 2002 Mazda B4000 | Owner's Manual - Page 288
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Introduction
4
Instrument Cluster
12
Warning and control lights
12
Gauges
18
Entertainment Systems
21
AM/FM stereo
21
AM/FM stereo with single CD
25
AM/FM stereo with CD
32
AM/FM stereo cassette with single CD
45
Climate Controls
68
Heater only
68
Manual heating and air conditioning
69
Lights
73
Headlamps
73
Turn signal control
75
Bulb replacement
75
Driver Controls
82
Windshield wiper/washer control
82
Steering wheel adjustment
83
Power windows
85
Speed control
89
Locks and Security
97
Keys
97
Locks
97
Anti-theft system
97
Table of Contents
1