Hayward TriStar XL HCP3000 Series Variable Speed Pump - Owners Manual
Hayward TriStar XL Manual
 |
View all Hayward TriStar XL manuals
Add to My Manuals
Save this manual to your list of manuals |
Hayward TriStar XL manual content summary:
- Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 1
ISHCP3000VSP3 Rev C HCP3000 Series Variable Speed Pump Owner's Manual Contents Safety Instructions 1 Table of Contents 4 Overview 5 Installation 6 Operation 14 Maintenance 21 Replacement Parts 23 Troubleshooting 24 Hayward Pool Products 1415 Vantage Park Dr., Suite 400 Charlotte, NC 28203 - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 2
USE OF NON-HAYWARD REPLACEMENT PARTS VOIDS WARRANTY. ATTENTION INSTALLER - THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION, OPERATION, AND SAFE USE OF THIS VARIABLE SPEED PUMP THAT MUST BE FURNISHED TO THE END USER OF THIS PRODUCT. FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 3
the pump and have the problem corrected by a qualified service representative before using. WARNING ! - Failure to bond pump to pool structure will increase risk for electrocution and could result in injury or death. To reduce the risk of electric shock, see installation instructions and - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 4
and operation instructions could result in violent separation of pump components. Strainer cover must be properly secured to pump housing with strainer cover lock ring. Before servicing pool and spa circulation system, all system and pump controls must be in off position and filter manual air - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 5
Menu...19 Diagnostic Menu...20 Stop/Resume...20 Quick Clean...20 Remote Stop...21 Maintenance...21 Storage/Winterization...21 Shaft Seal Change Instructions...22 Replacement Parts...23 Troubleshooting...24 General Problems...24 Check System Messages...25 4 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 6
consumption in Watts. Given this information, you can determine the cost of operating the pump: Power consumption of pump X Cost of electricity = Cost of Pump Operation per Hour Example: Hayward variable speed pump operating at 300 W. Cost of electricity = $0.10 per kWh Convert Watts to Kilowatts - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 7
equipment manuals for specific flow requirements. After setting the pump speed should be installed and serviced only by a qualified professional. Pump Location Locate pump as close to pump suction inlet and any plumbing fittings (elbows, valves, etc.). 6 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 8
Pumps The pump suction pump before connecting to electrical power supply. Failure to ground and bond pump pump Voltage Voltage at pump MUST NOT service ground. 3. Bond pump NEC) 1. Pump MUST be pump is being used to replace an existing pump pump, or booster pump) that requires the filter pump VS pump is - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 9
compatible using relay contacts. See page 12 for more information regarding connecting this pump and third party/non-software compatible Hayward controls. 3. They can communicate with and be controlled by Hayward pool and spa controls. See page 13 for more information regarding connecting this - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 10
. The following diagrams illustrate the interface wall mounting procedure: Figure A Remove the Digital Control Interface for Wall Mounting Figure B Attach the blank cover onto the pump. Figure C 9 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 11
control of pump speed) NOTE: For software compatible Hayward controls only. Existing user interface wiring connection (if present) should be unplugged and second terminal block connector should be used to make wiring connections shown below. Refer to your control's manual for wiring information - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 12
determine which address should be used, consult the appropriate Hayward pool control installation manual, or visit our website at www.haywardpool.com. Pump addresses are set according to the table below. DIS SWITCH STATUS PUMP ADDRESS #1 #2 #3 #4 #5 Pool Filter OFF OFF OFF OFF OFF AUX - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 13
switch #1 must be "ON". This pump can be controlled from third party pool controls as well as Hayward controls that are not software compatible control installation manual for electrical connection details. Once installed, Remote Control Mode must be set to Relay Control in the pump Configuration - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 14
Stop Switch Wiring (Optional) Connection wire must be rated for a minimum of 300V. Switch must be latching type; pump is stopped when circuit is closed. Inputs are rated to accept a low voltage supply of 18-30 VAC, 9- are used, DIP switch #1 must be "ON". 13 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 15
been released, using the filter manual air relief valve, before removing pump strainer cover. ! WARNING - All pump does NOT prime within 15 minutes, stop motor and determine cause. Be sure all suction and discharge valves are open when pump is running. See Troubleshooting Guide. 14 USE ONLY HAYWARD - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 16
can be used to run the pump at a predetermined speed until the to stop the pump to allow strainer basket cleaning, etc. When this button is pressed, the pump will remain functions) a. Rename Timer "X" (where "X" equals 1 through 8) b. Pump Speed for Timer "X" (where "X" equals 1 through 8) c. Start - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 17
be configured prior to use. When power is applied to the drive for the first time, the following informational screens are displayed. Screen 1. Hayward Variable Speed Pump 2. Thursday 1725rpm 1:27p 380 Watts 3. Timer 1 timer will end at 11:45p NOTE: Speeds can be selected at this time to - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 18
time setting. Move to next selection, then move to next menu item. 7. Speed Selection rpm + - Select pump speed display: rpm (revolutions per minute) or % of full speed. < > Move to next menu item. password timeout. < > Move to next menu item. 17 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 19
Resume) are selected. The user may use Stop/Resume to stop the pump and resume normal operation without having to enter the password. The factory If the pump is being controlled by a Hayward or third party pool control, the pump display can be locked by the password, however, the pump will respond - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 20
Mode is set to Relay Control, the speed for Timer 1 may be set to 0 rpm to allow the pump to be stopped without having to remove power. Preset Speed Setup Menu Screen 1. Speeds Menu Press > to enter Buttons > button to save the new speed setting. 19 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 21
view < > Use > button to view event log. NOTE: For troubleshooting purposes, the Event Log will record the last twenty error/trip conditions and pump will resume normal operation. Quick Clean Screen 1. Quick Clean Quick Clean running 2. Quick Clean 3450 rpm for 60 min; 20 USE ONLY HAYWARD - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 22
genuine Hayward seal assembly kit. See "Shaft Seal Change Instructions" in this manual. Storage problems, do NOT cover or wrap pump with plastic film or bags. Storing Pump for Winterization ! WARNING - To avoid dangerous or fatal electrical shock hazard, turn OFF power to motor before draining pump - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 23
instructions may result in injury. ! WARNING - To reduce risk of injury, do not permit children to use this product. • Disconnect all electrical power service to pump your local authorized Hayward Dealer or service center if you have any questions. • Refer to page 23 for pump component locations. - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 24
to pump housing (item #9) using the six (6) 5/16"" x 2" hex head bolts. (Be sure housing oring (item #17) is in place, and lubricated. Replace if damaged). Tighten alternately and evenly to 185-195 in-lbs range using torque pattern in the following diagram. Replacement Parts 23 USE ONLY HAYWARD - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 25
23 HCXP3000F Pump Housing Base 1 8 HCXP343V70 Strainer Housing Flange O-Ring 1 24 HCXP3001G Motor Support Base 1 9 HCXP3000A Pump Housing SPX4000SAV Shaft Seal Assembly 1 - SPX3200DRCC Comm Cable Kit 1 Troubleshooting General Problems • Motor Will NOT Start: 1. Make sure the terminal - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 26
instructions; D.E. filters - backwash as per manufacturer's instructions Troubleshooting Indicates that the internal DC bus voltage is too high. Verify that line voltage is within 10% of pump . Contact Hayward Technical Service for additional assistance. Indicates that there is a problem with the - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 27
Hayward Technical Service for additional assistance. NOTE: All errors can be manually pump. If the troubleshooting steps listed above do not help to resolve the error condition, then the problem may be internal to the motor/drive. Contact Hayward Technical Service with the instructions, may cause - Hayward TriStar XL | HCP3000 Series Variable Speed Pump - Owners Manual - Page 28
information or consumer technical support, visit our website at www.hayward.com US: 908-355-7995 Hayward is a registered trademark of Hayward Industries, Inc. © 2023 Hayward Industries, Inc. All other trademarks not owned by Hayward are the property of their respective owners. Hayward is not in any
-
1 -
2 -
3 -
4 -
5 -
6 -
7 -
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
-
20
-
21
-
22
-
23
-
24
-
25
-
26
-
27
-
28
 |
 |
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
HCP3000 Series
Variable Speed Pump
Owner’s Manual
ISHCP3000VSP3
Rev C
Hayward Pool Products
1415 Vantage Park Dr., Suite 400
Charlotte, NC 28203
Phone (908)-355-7995
www.hayward.com
Contents
Safety Instructions
.................
1
Table of Contents
...................
4
Overview
................................
5
Installation
............................
6
Operation
.............................
14
Maintenance
........................
21
Replacement Parts
...............
23
Troubleshooting
...................
24