Hayward TriStar XL HCP3000 Series Variable Speed Pump - Owners Manual - Page 11

Installation Procedure, Wiring Diagrams

Page 11 highlights

Installation Procedure Please review the sections above before continuing with this section. 1. TURN OFF THE ELECTRICAL POWER AT THE CIRCUIT BREAKER. 2. Loosen the three screws securing the wiring compartment cover and remove the cover to gain access to the drive wiring compartment. 3. Connect line power supply wiring to the terminals and ground screw as shown in the Input Power Wiring diagram. Wiring must be routed through one of the right side conduit openings. See Input Power Wiring section below for diagram. 4. If the pump will be controlled using a Hayward pool control, connect the provided three-conductor cable as shown in the Hayward Automation Control Wir- ing diagram. See Hayward Automation Control Wiring section below. 5. If the pump will be controlled using relay contacts from an external control, connect the digital input terminals to the relay contacts as shown in the External Relay Speed Control Wiring diagram. See page 12. 6. If the installation will use the remote stop feature of the drive, connect the digital input terminals to the remote stop switch as shown in the Remote Stop Wiring diagram. See page 13. 7. Wiring for remote control and/or remote stop functions must be routed through one of the left side conduit openings. Use a multi-conductor, jacketed cable suitable for the installation location. Use a liquid tight cordgrip, appropriately sized for the cable being used, to seal the conduit opening. 8. Connect the pump to the pool bonding system using 8AWG (6AWG for Canada) wire. A lug for bonding is provided on the outside of the drive enclosure. 9. After all electrical connections have been made, replace the wiring compartment cover, taking care to make sure it is properly aligned with the motor drive, and tighten the three screws to secure. NOTE: The wiring compartment cover must be installed properly to provide environmental protection for the wiring compartment. 10. Apply power to the system, and proceed to "Configuration Menu", page 16, or see below for details regarding Hayward automation control. Wiring Diagrams Input Power Wiring (Required) ATTENTION: Route wiring directly from field conduit to terminal block as shown. Do not bundle excess wiring inside drive enclosure. - Use copper conductors only - Acceptable for field wiring - Not suitable for use with rigid metal conduit - REMOVE TEST LEADS PRIOR TO INSTALL FIELD WIRING CONDUIT Hayward Automation Control Wiring (Optional, for remote control of pump speed) NOTE: For software compatible Hayward controls only. Existing user interface wiring connection (if present) should be unplugged and second terminal block connector should be used to make wiring connections shown below. Refer to your control's manual for wiring information. 10 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
10
Installation Procedure
Please review the sections above before continuing with this section.
1.
TURN OFF THE ELECTRICAL POWER AT THE CIRCUIT BREAKER.
2.
Loosen the three screws securing the wiring compartment cover and remove the cover to gain access to the drive wiring compartment.
3.
Connect line power supply wiring to the terminals and ground screw as shown in the Input Power Wiring diagram. Wiring must be routed through one of
the right side conduit openings. See Input Power Wiring section below for diagram.
4.
If the pump will be controlled using a Hayward pool control, connect the provided three-conductor cable as shown in the Hayward Automation Control Wir-
ing diagram. See Hayward Automation Control Wiring section below.
5.
If the pump will be controlled using relay contacts from an external control, connect the digital input terminals to the relay contacts as shown in the External
Relay Speed Control Wiring diagram. See page 12.
6.
If the installation will use the remote stop feature of the drive, connect the digital input terminals to the remote stop switch as shown in the Remote Stop
Wiring diagram. See page 13.
7.
Wiring for remote control and/or remote stop functions must be routed through one of the left side conduit openings. Use a multi-conductor, jacketed cable
suitable for the installation location. Use a liquid tight cordgrip, appropriately sized for the cable being used, to seal the conduit opening.
8.
Connect the pump to the pool bonding system using 8AWG (6AWG for Canada) wire. A lug for bonding is provided on the outside of the drive enclosure.
9.
After all electrical connections have been made, replace the wiring compartment cover, taking care to make sure it is properly aligned with the motor drive,
and tighten the three screws to secure.
NOTE: The wiring compartment cover must be installed properly to provide environmental protection for the wiring compartment.
10. Apply power to the system, and proceed to “Configuration Menu”, page 16, or see below for details regarding Hayward automation control.
Wiring Diagrams
Input Power Wiring (Required)
ATTENTION: Route wiring directly from field conduit to terminal block as shown. Do not bundle
excess wiring inside drive enclosure.
-
Use copper conductors only
-
Acceptable for field wiring
-
Not suitable for use with rigid metal conduit
-
REMOVE TEST LEADS PRIOR TO INSTALL
Hayward Automation Control Wiring (Optional, for remote control of pump speed)
NOTE: For software compatible Hayward controls only. Existing user interface wiring connection (if present) should be unplugged and second terminal block
connector should be used to make wiring connections shown below. Refer to your control’s manual for wiring information.
FIELD WIRING
CONDUIT