Konica Minolta bizhub PRESS 1250 Watkiss PowerSquare 224 User Manual
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- Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 1
Watkiss PowerSquare™224 User Manual English, Issue 5, June 2013 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 2
© Watkiss Automation Limited 2013 All Rights Reserved. Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. Warranty The information contained in this document is subject to change without notice. Watkiss Automation - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 3
Lower the Clincher Frame 30 Open the Gathering Area Cover 31 Lift the PowerSquare Main Deck 31 Empty the Trim Bin 33 continued . . . User Manual for Watkiss PowerSquare™224 English, Issue 5, June 2013. Watkiss Part No. 960-921 Effective Serial No. WA/PSQ/0800 onwards Watkiss PowerSquare™224 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 4
42 Book Quality Problems 43 Message List 55 Paper Jams 64 Clear a Stitch-wire Jam 72 Clear a Stitch Head Jam 74 Calibrate the Touch Screen 77 Change the Fuses - PowerSquare 77 Change the Fuses - Book Stacker 78 Manually park the Shuttle 79 6. Maintenance 81 Service Interval 81 Operator - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 5
and Caution Messages The warning and caution messages used in this manual are shown below. WARNING: A WARNING message tells you that a procedure or operation can be dangerous. To prevent injury, you must follow the instructions. CAUTION: A CAUTION message tells you that a procedure or operation can - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 6
PowerSquare Installation Your PowerSquare must be installed by a Watkiss service engineer. Special knowledge is needed to install the machine. CAUTION you have any questions or problems, refer to the problem solving section in this manual (see "Error Conditions, Problems and Solutions" on page 41 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 7
the finished books (See Figure 1). The book stacker is optional. It is a high-capacity stacker for the finished books (See Figure 2). Watkiss PowerSquare™224 User Manual 3 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 8
holds the spool of stitch-wire. The trim bin collects the paper that is trimmed from the edge of the book. 4 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 9
the PowerSquare, the current settings are stored. The fuses make sure the operator and the machine are protected if there is an electrical problem or short circuit. The voltage label is fitted to the PowerSquare during the installation procedure. The voltage label displays the selected voltage. The - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 10
Book Stacker or turns OFF the Book Stacker. 5 Fuses The fuses make sure the operator and the machine are protected if there is an electrical problem or short circuit. 6 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 11
13. Information about standard procedures, for example opening covers to clear a paper jam, is included in "Standard Tasks" on page 25. Watkiss PowerSquare™224 User Manual 7 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 12
Begin Paper and Book Quality Instructions • The size of the types are all the same size. See "Book Quality Problems" on page 43 for further information. Set Thickness and Sheet modes: Sheet thickness and page count This is the default operating mode. Measure the thickness of a single sheet Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 13
> MACHINE OPTIONS. • Touch mm > CLOSE. Note: This set can be made into a book. See "Operate the PowerSquare offline" on page 39. Watkiss PowerSquare™224 User Manual 9 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 14
, according to the PAGE SIZE and SET THICKNESS settings. To change the setting, touch TRIM. See "TRIM" on page 19 10 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 15
quality of the first book. 4. If the quality is not acceptable, make adjustments. See "Book Quality Problems" on page 43 for further information. During the job • Unload books from the stacker before the stacker full. See "Empty the Trim Bin" on page 33. Watkiss PowerSquare™224 User Manual 11 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 16
2 - How to Run the PowerSquare - Run the Job 12 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 17
operate the touch screen, the selected function is not available. Some functions are not available when the machine is in operation. Watkiss PowerSquare™224 User Manual 13 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 18
restore the normal brightness. The touch screen takes two or three minutes to reach full brightness. FIGURE 7. The Touch Screen 14 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 19
The book counter shows the number of books made. The counter is reset to zero when the PowerSquare is turned off. Watkiss PowerSquare™224 User Manual 15 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 20
shows the original feed edge in the printer The stitch pitch is shown only when a non-standard setting is selected. 16 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 21
that the form function is not active. The trim setting is displayed. A red X shows that the trim function is not active. Watkiss PowerSquare™224 User Manual 17 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 22
to the size of the paper. If a non-standard stitch pitch is needed, use STITCH PITCH to make the adjustment. 18 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 23
of spine form. Touch - to decrease the amount of spine form. The range is -9 to +9. The default setting is 0. Use THRESHOLD to choose if a square spine is formed. If the SET THICKNESS value is thinner turned off. Touch AUTO to select the default trim position. Watkiss PowerSquare™224 User Manual 19 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 24
appears. The red line fills from left to right. Hold DELETE until the red line reaches the right-hand side. 20 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 25
the list. Touch BY INDEX to list jobs in numerical order. the machine gives a number to all jobs that are saved. Watkiss PowerSquare™224 User Manual 21 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 26
the MAKE BOOK button will operate. For safety reasons, this function is disabled when the gathering area cover is open. 22 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 27
for stitches. Touch STITCH SENSOR to turn the stitch sensor on or off. The default setting is ON. - PRESET PAPER SIZES The preset paper sizes can be either DELAY - TAMPER TIME FORM SETUP This button is used by the service engineer. TAMPER TIME adjusts the time that the tamper touches the set - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 28
. Supervisor access level is needed for this function. Other functions on this button are used by the service engineer. Touch BRIDGE to re-reference the bridge axes. Supervisor access level is needed for this function. the red line reaches the right-hand side. 24 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 29
CHAPTER 4 Standard Tasks Introduction This chapter describes the standard tasks that are needed in the day-to-day operation of your PowerSquare. Watkiss PowerSquare™224 User Manual 25 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 30
the memory and reloaded for use again at a later date. Load the 'Default Job Template' to reset the PowerSquare to normal settings. Save a job 1. has made the adjustments. Reset the PowerSquare to default settings 1. Touch LOAD & SAVE . 2. Select the Default Job Template from the list of jobs. 3. - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 31
STITCHES to close the window. The stitch pitch value is not displayed in the job mimic or on the STITCHES button. Watkiss PowerSquare™224 User Manual 27 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 32
in the open position. WARNING: Keep your hands, clothing and hair away from the belts. • Lift the connecting bridge cover. 28 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 33
13). 1. Lower the folder cover. 2. Turn the handle through 90° to lock. 3. Close the locking handle to lock the folder cover. Watkiss PowerSquare™224 User Manual 29 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 34
the middle of the machine. If necessary, lift and rotate the locking-handle to a new position. 4. Close the folder cover. 30 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 35
deck. CAUTION: Do not lift the main deck if the error message FOLD BLADE NOT PARKED is shown on the screen. Watkiss PowerSquare™224 User Manual 31 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 36
, remove any paper, close the folder cover. Touch START , then follow the instructions on the screen. Wait for the message to clear. Then continue with the procedure 60°. The weight of the main deck is supported by a gas strut. Let the gas strut control the movement of the main deck. - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 37
trim bin 4. Fit the bottom of the trim bin over the mounting rail. 5. Push the trim bin closed at the top. Watkiss PowerSquare™224 User Manual 33 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 38
Procedure FIGURE 17. Stitch-wire Cabinet 1. Open the stitch-wire cabinet cover. The cover is held closed by a magnetic catch. 34 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 39
) These settings are recommendations. The settings can change with the size, thickness and material of book. Make further adjustment if necessary. Watkiss PowerSquare™224 User Manual 35 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 40
support to the left Magnetic paper guide Procedure FIGURE 21. The magnetic paper guide for thin books 1. Before you use the Book Stacker, make sure the book support the magnetic paper guide above the book outfeed on the PowerSquare. Insert the loose end of the magnetic paper guide into the slot - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 41
stack does not slip while you unload the books. 2. Remove the books. 3. Push the book support completely to the left (See Figure 20). 4. Remove the book divider until it is needed. Store the book divider on the right-hand end of the guide rail of the stacker. Watkiss PowerSquare™224 User Manual 37 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 42
power and communication cables. 3. When needed, rotate the Book Stacker back to the docked position, the latch will click closed. 38 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 43
the connecting bridge cover. 4. Open the gathering area cover. 5. Put the set in the gathering area with the middle pages of the book face up. 6. Press the two orange buttons and hold for 9 seconds, or until you hear the folder operate. The time interval changes according to the number of stitches - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 44
4 - Standard Tasks - Operate the PowerSquare offline 40 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 45
problem continues, contact your Watkiss service engineer. Printer Error If a paper jam or other error occurs in the printer, the printer and the PowerSquare stop. Procedure 1. Clear the printer error. 2. Follow the instructions instructions on the printer. Watkiss PowerSquare™224 User Manual 41 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 46
the fuse at the mains input. See "Change the Fuses PowerSquare" on page 77 If the problem continues, then call your service engineer. Connect the PowerSquare to the mains supply of the correct type and voltage and then "Calibrate the Touch Screen" on page 77. 42 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 47
and Solutions - Book Quality Problems Book Quality Problems Paper Size and Book Quality Instructions • Careful measurement of the paper size, and the set or sheet thickness, is important. • To limited to a maximum of +/- 1mm when the machine is in operation. Watkiss PowerSquare™224 User Manual 43 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 48
and Solutions - Book Quality Problems Untidy book problem • The finished book is not tidy • The sheets are not aligned • The Touch ADVANCED > RE-REF > RE-REF to re-reference the machine. Does the problem continue? Yes No Further action is not needed. Is the paper thin and/or curly? Yes No Call your - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 49
(see page 24). On thin books, this may reduce the production speed. Touch CONFIGURE > SHUTTLE. Increase the TAMPER TIME in increments of 200. Does the problem continue? Yes No Further action is not needed. Call your service engineer Watkiss PowerSquare™224 User Manual 45 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 50
Problems Spine form problems the touch screen. Does the problem continue? Yes No Further action THRESHOLD if needed. Does the problem continue? Yes No Further action less spine-form. Does the problem continue? Yes No Further action problem continue? Yes No Further action is not needed. Load a Default - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 51
not needed. Call your service engineer. Stitching problems - the book is not stitched FIGURE 24. Pulling stitch-wire FIGURE 25. Stitch-wire jam Stitch-wire cabinet Stitch-wire Accessory bag Middle wire-tube Large feed gear Stitch-wire jam Small feed gear Watkiss PowerSquare™224 User Manual 47 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 52
and Solutions - Book Quality Problems Is the number of STITCHES set between 1 and 6? Yes No Select STITCHES 1 - stitch head. See "Lubricate the Stitch Head" on page 89. Does the problem continue? Yes No Further action is not needed. Call your service engineer 48 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 53
and Solutions - Book Quality Problems Stitching problems - the book is badly stitched A correctly formed stitch: RE-REF to re-reference the machine. Does the problem continue? Yes No Further action is not needed. Call your service engineer Further action is not needed. Watkiss PowerSquare™224 User - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 54
AUTO turned off in the TRIM window? No Yes Set TRIM to AUTO. Does the problem continue? Yes No Further action is not needed. If you need to use a the machine. Does the problem continue? Yes No Further action is not needed. Call your service engineer. 50 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 55
from the trim stop" on page 98. Is the trim stop clear of paper trimmings? Yes No Clear paper from the trim stop. Does the problem continue? Yes No No further action is needed. Call your service engineer Watkiss PowerSquare™224 User Manual 51 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 56
and Solutions - Book Quality Problems Trimming problem - poor trim quality The trim process uses a double-edge blade to cut thick books trimmed edge other than the blade witness mark? No Yes Call your service engineer No further action is needed Blade damage mark 52 Watkiss PowerSquare™224 User - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 57
5 - Error Conditions, Problems and Solutions - Book Quality Problems Dirty marks on book Are there dirty marks on the spine? Marks printer stacker. Is the printer the cause of the dirty marks? No Yes Printer service is required. Call your service engineer. Watkiss PowerSquare™224 User Manual 53 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 58
cover falling off? No Yes Run a standard job using 80gsm/20# bond paper. Does the problem continue? Yes No The problem is caused by the cover material or the finish. Change the cover material. Call your service engineer. Print a sample to the printer stacker and inspect the pages. Is the printer the - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 59
5 - Error Conditions, Problems and Solutions - Message List Message List Information and error happen when you insert books into the stacker by hand. Press the reset button on the stacker. If the problem continues, then call your service engineer. Bridge axis moving The bridge axis is moving. This - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 60
the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. If the problem continues, then call your service engineer. The centre axis in the bridge is moving. This message clears when the adjustment is . See "Empty the Trim Bin" on page 33. 56 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 61
the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. If the problem continues, then call your service engineer. FLOW ERROR BRIDGE There is an error at the connecting bridge. Open the connecting bridge cover 65. and remove the paper jam. Watkiss PowerSquare™224 User Manual 57 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 62
If the problem continues, then call your service engineer. Fold instructions on the screen. FOLD - No comms Use the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. If the problem continues, then call your service reset the position. Follow the instructions on the screen. FORM - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 63
STOP to clear the message from the screen. If the problem continues, contact your Watkiss service engineer. There is a paper jam at the infeed See stacker outfeed. Check for paper-trimmings and remove them if present. Press the reset button on the stacker. See "Jam at stacker outfeed Manual 59 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 64
. MAIN CONTROL - No comms Use the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. If the problem continues, then call your service engineer. MANUALLY PARK SHUTTLE The shuttle is not parked correctly. Open the folder cover and move the shuttle to the park position. Close the - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 65
input is connected. Check that the stacker mains ON/ OFF switch is ON. If the problem continues, then call your service engineer. Stitch axis moving The stitch axis is moving. This message clears when the adjustment is will adjust after the next book. Watkiss PowerSquare™224 User Manual 61 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 66
ON. If the problem continues, then call your service engineer. Stitch position machine ON. If the problem continues, then call your service engineer. SYSTEM ERROR 39.xx Press the reset button on touch pads. If the problem continues, then call your Watkiss service engineer. Touch START to - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 67
is in the wrong position. Touch START to reset the position. Follow the instructions on the screen. Use the mains ON/OFF switch. Turn the machine OFF, then turn the machine ON. If the problem continues, then call your service engineer. The user has touched the STOP button while the machine is in - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 68
5 - Error Conditions, Problems and Solutions - Paper Jams Paper Jams Connecting Bridge Gathering Area Stitch Area Fold and Forming Areas Trim Area FIGURE 26. FLOW ERROR - BRIDGE is displayed on the screen, touch STOP to clear the message from the screen. 64 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 69
5 - Error Conditions, Problems and Solutions - Paper Jams Jam in the Gathering Area FIGURE 28. Gathering Area Belt Positions 1. Open the connecting bridge See Figure 28. 5. Close the gathering area cover. 6. Close the connecting bridge cover. Watkiss PowerSquare™224 User Manual 65 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 70
5 - Error Conditions, Problems and Solutions - Paper Jams Jam in the Stitch Area Step in the clincher area. Man- ually operate the clincher to clear any stitches that are jammed. Press to manually operate the clincher. 5 Lower the clincher frame. 6 Close the folder cover. See "Lift and - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 71
5 - Error Conditions, Problems and Solutions - Paper Jams Jam before the Trimmer The error message JAM BEFORE TRIMMER is displayed. This error can be • a book main deck. 2 Remove the trim bin. Information See "Lift the PowerSquare Main Deck" on page 31 Watkiss PowerSquare™224 User Manual 67 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 72
5 - Error Conditions, Problems and Solutions - Paper Jams Step Action Information 3 Loosen the trimmer infeed The procedure can be seen from the top of conveyor. with the drive pin. 7 Fit the trim bin. 8 Close the PowerSquare main deck and covers. 68 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 73
5 - Error Conditions, Problems and Solutions - Paper Jams Jam in the Trim Area Orange Plastic Hand Screw Locking Plate Trim Stop Guard FIGURE 31. Trim light. See Figure 32. Small pieces of paper trimmings can cover the sensor and cause an error message. Watkiss PowerSquare™224 User Manual 69 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 74
5 - Error Conditions, Problems and Solutions - Paper Jams Step 5 Action Close the trim stop guard. 6 the book. 2. If you are making thin books, attach the magnetic paper guide. See "Adjust the Book Stacker" on page 36. 3. Press the reset button on the stacker. 70 Watkiss PowerSquare™224 User - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 75
- Error Conditions, Problems and Solutions - book, if present. 2. Check for paper-trimmings and remove them, if present. 3. Press the reset button on the stacker. If the pusher is in the forward position so them, if present. 4. Press the reset button on the stacker. Watkiss PowerSquare™224 User - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 76
5 - Error Conditions, Problems and Solutions - Clear a Stitch-wire Jam Clear a Stitch-wire Jam Before You Begin Lift the PowerSquare main deck. See "Lift the PowerSquare of Middle Wire Tube Middle Wire Tube Metal Spring Clip Feed Gears FIGURE 36. Stitch Head 72 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 77
Problems and Solutions - Clear a Stitch-wire Jam Clear the Jammed Wire Step 1 Action Cut the stitch-wire at position 'A', approximately 50mm (2-inches) from where the stitch-wire leaves the stitch-wire guide. into the head. Stitch Head" on page 96. Watkiss PowerSquare™224 User Manual 73 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 78
5 - Error Conditions, Problems and Solutions - Clear a Stitch Head Jam Clear a Stitch Head in the clincher area. Man- ually operate the clincher to clear any stitches that are jammed. Press to manually operate the clincher. 5 Lower the clincher frame. See "Lift and Lower the Clincher Frame" on - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 79
Problems and Solutions - Clear a Stitch Head Jam Procedure 2 Stitch head Wire-holder Wire-holder retaining spring FIGURE 37. Remove the stitch head wire-holder Inspect this area for pieces of stitch-wire. Wire guide the machine. • Flat blade screwdriver Watkiss PowerSquare™224 User Manual 75 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 80
held in position, use a screw driver to help the removal of the wire-holder from the stitch head. CAUTION - Do not apply force to the wire guide bars or the pivot block. See one time. If the problem continues, then contact your Watkiss service engineer. 76 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 81
Error Conditions, Problems and Solutions - objects damage the screen. Procedure 1. Touch the STOP button 5 times. 2. Follow the instructions on the touch screen. You must touch the screen, where shown, as accurately as then call your Watkiss service engineer. Watkiss PowerSquare™224 User Manual 77 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 82
5 - Error Conditions, Problems and Solutions - Change the Fuses - Book Stacker Change the Fuses - Book Stacker Introduction The Book with a fuse of the correct specification. Result If the fuse breaks again, then call your Watkiss service engineer. . 78 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 83
5 - Error Conditions, Problems and Solutions - Manually park the Shuttle Manually park the Shuttle When to do The error messages MANUALLY PARK SHUTTLE and SHUTTLE NOT PARKED are displayed. Illustrations C B A FIGURE 55. Shuttle Assembly Position - CORRECT FIGURE 56. Pick-up fingers Pick-up - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 84
5 - Error Conditions, Problems and Solutions - Manually park the Shuttle Procedure Result Step 1 2 3 4 Action correct position. Repeat Step 2 if necessary. Close the folder cover. The error message MANUALLY PARK SHUTTLE is cleared from the screen. The shuttle axis re-references and the message - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 85
a Watkiss service engineer can service the PowerSquare. Contact your supplier for further information. Operator Maintenance Correct maintenance by the operator makes sure that • The machine operates correctly • The machine makes high quality books • The machine is safe to use • Small problems can be - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 86
to remove surface dust. CAUTION: Only clean the machine with materials that are recommended in this manual. Do not use other chemicals or abrasive material. Outside of the PowerSquare Use a moist cloth to remove fingerprints. Do not use too much force. 82 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 87
Clean the former roller if the spines of the books are dirty. Ink and toner can collect on the former roller. FIGURE 41. Dirty marks on the spine the gathering area cover. Put 4mm of clean paper in the gathering area. Press the two orange buttons and hold for 9 seconds, or until you hear the - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 88
if there are dirty marks near the spine on the front and back cover of the book. Ink and toner can collect on these parts, especially when you make thin books. FIGURE 42. Dirty marks beside the spine FIGURE 43. Polyurethane strips Polyurethane Strip 84 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 89
is a polyurethane strip on the face of each side of the clamp. Repeat this step until the polyurethane strips are clean. Watkiss PowerSquare™224 User Manual 85 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 90
screen. • Clean the trimmings-removal fingers if there are small, dirty marks on the book. Ink and toner can collect on the trimmings-removal fingers and cause marks on the book. FIGURE 44. Curved marks on the 46. Trimmer infeed conveyor viewed from above_2 86 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 91
protective gloves when you removal fingers with an alcohol use the alcohol wipe. wipe. 6 Fit the trim bin. 7 Close the PowerSquare. Watkiss PowerSquare™224 User Manual 87 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 92
" on page 30. Clean grease from the sides of the stitch head. 5 Lower the clincher frame. 6 Close the folder cover. 88 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 93
is shorter. Materials needed • Klüber Isoflex NBU15 Grease, 50g • Air duster CAUTION : Only use the grease shown in this manual. Correct lubrication extends the performance and service life of the stitch head. Other types of grease do not protect the stitch head. Only apply the grease as shown - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 94
the wire holder from the stitch head: Move the wire holder retaining spring 'A' to the right. Remove the wire holder 'B'. B A B 90 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 95
6 - Maintenance - Lubricate the Stitch Head Apply the Grease to the Driver Bar Driver 20mm FIGURE 49. Driver bar Apply grease here Driver bar Stop Start FIGURE 50. Apply the Grease to the Driver Bar Watkiss PowerSquare™224 User Manual 91 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 96
from the See FIGURE 49. tube, 20mm long, to the visible surface of the driver bar. The line of grease must be a maximum of 0.5mm thick and as shown 49. Note: Apply the grease in an upward direction, from the bottom of the driver bar. 20mm long x 0.5mm thick Note: Only apply the grease as shown. - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 97
. The red line fills from left to right. Hold RESET until the red line reaches the right-hand side. 3. Touch MENU. Watkiss PowerSquare™224 User Manual 93 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 98
the Stitch Head Stitch-wire Guide Block Stitch-wire Felt wire-cleaning pads FIGURE 52. Stitch-wire Guide Block Step 1 Action Cut the stitch-wire to the right of the stitch-wire guide block. Information Cut here 2 Pull the stitch-wire from the stitch- wire guide - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 99
to damaged end of the stitch-wire. leave the end of the stitch-wire clean and straight. 7 Feed the stitch-wire through the stitch-wire guide. 8 Install the stitch-wire. See "Install the Stitch-wire into the Stitch Head" on page 96. Watkiss PowerSquare™224 User - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 100
Action Information Pull the stitch-wire from the end of the stitch-wire guide. Make sure the stitch-wire runs behind the gas-strut. 3 Feed . Felt Wire-Cleaning Pads 4 Push the stitch-wire into the stitch- wire guide block. Push stitch-wire in direction of arrow 5 Push the stitch-wire as - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 101
previous step. If a stitch is still not made, repeat the procedure "Install the Stitchwire into the Stitch Head" on page 96. Watkiss PowerSquare™224 User Manual 97 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 102
stop guard into position. Hold the locking plates in position and tighten the orange hand screws. Attach the trim bin. 98 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 103
: 200 x 200mm Maximum input size: 365 x 500mm 200 x 200mm 365 x 500mm Stitch & fold line indicates original lead edge from the printer Watkiss PowerSquare™224 User Manual 99 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 104
x 1770mm Weight Height 1330mm PowerSquare including stitching wire: 542kg As above, plus bridge and bridge covers: 702kg Book Stacker: 150kg 100 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 105
product improvement, the manufacturer reserves the right to alter the materials or specification of this product at any time without notice. Watkiss PowerSquare™224 User Manual 101 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 106
7 - Specifications - 102 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 107
laws of Member States relating to electromagnetic compatibility'. EN55022:2010 Class A EN55024:2010 EN61000-3-2:2006 +A1:2009 + A2:2009 EN61000-3-3:2008 Watkiss PowerSquare™224 User Manual 103 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 108
8 - Declaration of Conformity - RoHS: WEEE: Reach: 2011/65/EC Council Directive 2002/96/EC Council Directive amended by 2008/34/EC and 2008/35/EC REGULATION (EC) No. 1907/2006 M C Watkiss Technical Director, Watkiss Automation Ltd. 21 May 2013 104 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 109
in 'booklet mode'. Alternatively, adjustment can be made in origination software (such as InDesign); or PDF pages can be adjusted before they are printed using imposition software (such as Quite Imposing). The in loss of image if no adjustment is made. Watkiss PowerSquare™224 User Manual 105 - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 110
both moved 4mm towards the spine and the front and back page are both moved 4mm away from the spine. 106 Watkiss PowerSquare™224 User Manual - Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 111
- Konica Minolta bizhub PRESS 1250 | Watkiss PowerSquare 224 User Manual - Page 112
Watkiss Automation Limited 1 Blaydon Road Middlefield Industrial Estate Sandy, Bedfordshire SG19 1RZ United Kingdom Tel: +44 (0)1767 685700 Fax: +44 (0)1767 689900 Email: [email protected]
Watkiss PowerSquareâ„¢224
User Manual
English, Issue 5, June 2013