Garmin GPSMAP 5212 Installation Instructions - Page 4

Flush Mounting a GPSMAP 4010/4210 Chartplotter or a GPSMAP 5015/5215 Chartplotter: Hardware (included): • Flush-mount template Tools required (not included): • Jigsaw • Rubber gasket • Masking tape • Mounting screws (4.2 × 1.4 DIN7981 / number 8 ANSI) • Scissors • Drill • Drill bits-3/8 in. (10 mm), also see drill size table • Center punch and hammer • Anti-sieze lubricant (optional) To flush mount a GPSMAP 4010/4012 chartplotter or a GPSMAP 5015/5215 chartplotter: 1. The flush-mount template is included in the product box. Trim the template and ensure it will fit in the location where you want to flush mount the chartplotter. Note: Make sure the surface on which you mount the chartplotter has at least 7 in. (18 cm) of open space behind it to fit the chartplotter and the connected wires, and make sure to leave approximately 1/2 in. (13 mm) of space on the right side of the chartplotter to access the SD card door.. NOTE: Mount a 4010/4210 chartplotter 31 1/2 in. (80 cm), and a 5015/5215 chartplotter 23 5/8 in. (60 cm), from a magnetic compass to avoid interference. 2. The flush-mount template has adhesive on the back. Remove the protective liner and apply the template to the location at which you want to mount the chartplotter. 3. Using a 3/8 in. (10 mm) drill bit, drill a pilot hole inside the corner of the template to begin cutting the mounting surface. 4. Using the jigsaw, cut the mounting surface along the inside of the solid line indicated on the flush-mount template. Use a file and sandpaper to refine the size of the hole. 5. If the top and bottom mounting covers are attached to the front of the chartplotter, remove them by unsnapping the covers from the sides. 6. Place the chartplotter in the hole, and make sure that the mounting holes on the chartplotter line up with the pilot holes on the flush-mount template after cutting, sanding, and filing the hole. If they do not, mark the locations where the pilot holes need to be. 7. Using the center punch, indent the center of each of the mounting-hole locations. Mounting covers ×2 8. Using a drill bit as specified by the Pilot Hole Size Table, drill the mounting holes. Material Material Thickness (in.) Material Thickness (mm) Aluminum alloy sheet metal from 1/32 to 5/64 from 3/32 to 3/8 from 0.76 to 2.03 from 2.28 to 9.52 Fiberglass-all thicknesses High Density Plastic-all thicknesses Plywood (resin impregnated)-Professional installation recommended Hole Size (in.) .128 .147 .140 .125 .144 Hole Size (mm) 3.25 3.73 3.56 3.17 3.66 Hole Size (Drill Number) 30 26 28 1/8 27 Pilot Hole Size Table Note: If you are mounting the chartplotter in fiberglass, it is recommended to use a countersink bit to drill a clearance-counterbore through only the top gel-coat layer. This will help to avoid any cracking in the gel-coat layer when the screws are tightened 9. Install the rubber gasket on the back of the chartplotter. The top and bottom sections will line up with the holes. The side sections will line up with the notches in the case for the sun cover. 10.Place the chartplotter into the cutout. 11. Securely tighten the included mounting screws through the chartplotter into the pilot holes. Note: Stainless-steel screws may bind when screwed into fiberglass and overtightened. Garmin recommends applying an anti-galling, stainless antiseize lubricant to the screw before using. 12.Replace the mounting covers by snapping them into place.  GPSMAP 4000/5000 Series Installation Instructions