HP Surestore 80fx 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C
HP Surestore 80fx - Optical Jukebox Manual
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- HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 1
32/64/76-Slot, 5.2 Gbyte-Drive Optical Jukebox Upgrade and Conversion Instructions Edition 1 Part No. C1160-90018 Printed in USA 3/98 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 2
Printing History New editions of these instructions incorporate all material updated since the previous edition. The printing date and part number indicate the current edition. The printing date changes when a new edition - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 3
WARNING CAUTION NOTE Typographical Conventions The following typographical conventions are used in these instructions: Emphasis: Denotes important information. Keycap: Keys on the library. Computer Output: Information displayed in the display window and screen menu items that you can select. - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 4
These upgrade/conversion instructions include the following topics: Chapter 1 Checking the parts in your kit against the parts list. Checking that you have the correct tools. Checking that you - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 5
1 First Steps 1-1 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 6
First Steps Overview Overview This chapter provides the following: • Contents of each upgrade and conversion kit • A checklist of equipment, tools, and firmware needed 1-2 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 7
NOTE NOTE First Steps Upgrades, Conversions, and Kit Contents Upgrades, Conversions, and Kit Contents These instructions explain how to install upgrade/conversion kits for the following product configurations. • Adding two drives to a two-drive 5.2-Gbyte-drive jukebox and enabling 32 additional - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 8
product label 320ex nameplate 1 C1160-84309 C1155J, C1155K and C1155L option #726 kits only Upgrade and 1 C1160-90018 These instructions. Conversion Instructions What is a Conversion? Conversions of this jukebox mean changing from a previous capacity drive technology (2.6 Gbyte) to the new - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 9
Table 1-2 First Steps Upgrades, Conversions, and Kit Contents All jukeboxes of the 5.2-Gbyte generation are shipped with a full complement of 64 cartridge slots. In addition to converting the drive technology to 5.2 Gbyte capacity, the conversion kits also provide the capability to add 32 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 10
-90017 C5131K and C5131L #726 kits only C5131L #700 and #768 kits only User Guide, localized CD ROM 1 C1160-90001 C5131J kit only Upgrade and 1 C1160-90018 These instructions. Conversion Instructions Contents of the C5132J/K/L Conversion Kits Part 5.2 Gbyte drive interposer PCA interface PCA - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 11
First Steps Upgrades, Conversions, and Kit Contents Part Qty Part Number Comments RFI clamp 2 869623 two plates, two end clips EMI gasket T-20 screws M3x6 T-10 screws 1 C1160-80602 6 0515-2282 extra assembly and panel mounting screws 32 0515-2382 for mounting drives in the drive - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 12
C5132K and C5132L option #726 kits only C5132L #700 and #768 kits only User Guide, localized CD ROM 1 C1160-90001 C5132J kit only Upgrade and 1 C1160-90018 These instructions. Conversion Instructions Contents of the C5133J/L Conversion Kits Part 5.2 Gbyte drive interposer PCA interface PCA - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 13
kit only 1 5181-9902 placed over the current product label 400ex nameplate 1 C1170-84302 C5133J or C1170-84310 C5133K and C5133L #726 kits only User Guide 1 C1160-90015 C1133J kit only or C1160-90016 or C1160-90017 C5133K and C5133L option #726 kits only C5133L #700 and #768 kits only - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 14
adapters that will enable you to connect the SCSI port of your PC tool to a high-density SCSI port on the jukebox. In addition to a service SCSI cable stored inside the jukebox you may need an adapter from the list below: PTI cable: Adaptec products 50-pin to 68-pin cable - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 15
model and option of the jukebox you are upgrading/converting. Firmware for all models and options of this jukebox is available for download at: www.hp.com/isgupport/optical/fw/firmware.html. 1-11 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 16
First Steps Equipment, Tools, and Firmware Needed 1-12 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 17
2 Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 18
most current firmware for the jukebox controller and the drives for the model and option jukebox you are upgrading. Firmware may be obtained at www.hp.com/isgsupport/optical/firmware.html. 2- 2 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 19
are sure the SCSI bus is inactive. Switching off the jukebox when the SCSI bus is active can cause data loss and/or indeterminate bus states. 1. Turn power off. The power switch is to the right of the mailslot on Figure Figure 2-1. 2. Unplug the power cord from the power source. 3. Refer - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 20
Figure 2-1 Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Remove the Right and Left Access Panels Right and Left Access Panels 2- 4 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 21
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Add Drives Figure 2-2 Add Drives 1. Disconnect all cables from the currently installed drives to the interposer PCA. 2. Remove the two T-20 screws securing the empty drive location cover plate ( # 1 on Figure 2-2). Removing the Drive #3 and - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 22
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Add Drives Figure 2-3 3. Mount the two new drives into the two drive enclosures supplied in the kit. a. Remove the adhesive backing on the plastic cable clamp and mount the clamp at the position shown in #1 on Figure 2-4. b. Remove the top - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 23
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Add Drives Figure 2-4 Inserting a Drive Into a Drive Enclosure and Connecting Drive Cables d. As you connect the drive interface cables into their connectors on the rear of the drive, slide the cables into the cable clamps. e. Mount the drive - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 24
Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Add Drives Figure 2-5 Mounting the Drive Into the Enclosure NOTE g. Slide the enclosure into the chassis and secure the enclosure to the chassis with one T-20 screw. 4. Repeat Step 3 a to g for the second drive. 5. For all drives, connect the - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 25
Figure 2-6 Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Add Drives Connecting Drive Cables to the Interposer PCA 2- 9 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 26
Figure 2-7 Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes Mount the Configuration Module Mount the Configuration Module Insert the configuration module into the connector on the interposer PCA as shown in the figure below. Mounting the Configuration Module Go to Chapter 4, "Downloading - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 27
3 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 28
most current firmware for the jukebox controller and the drives for the model and option jukebox you are converting. Firmware may be obtained at www.hp.com/isgsupport/optical/firmware.html. 3- 2 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 29
are sure the SCSI bus is inactive. Switching off the jukebox when the SCSI bus is active can cause data loss and/or indeterminate bus states. 4. Turn jukebox power off and unplug the power cord from the power source. 3- 3 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 30
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Remove the Right, Left and Rear Panels WARNING Figure 3-1 Remove the Right, Left and Rear Panels Disconnect the power cord before taking the jukebox apart to prevent possible electrical shock. 1. Remove the right-side, left-side, and rear - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 31
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Remove the Right, Left and Rear Panels Figure 3-2 2. Disconnect the control panel and power cable to prepare the right front panel for removal a. Remove the control panel cover plate (#1). b. Remove the control panel interface cable and - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 32
Figure 3-3 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Remove the Right, Left and Rear Panels 3. Remove the screws that mount the right front panel (see Figure 3-3). Remove the two screws on the top and bottom rear of the panel and the bottom front of the panel (see screws labeled - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 33
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Install a New Interposer PCA and Add the Configuration Module Figure 3-4 Install a New Interposer PCA and Add the Configuration Module 1. Remove all drive cables and jukebox cables from the interposer PCA (see Figure 3-4). 2. Remove the - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 34
CAUTION Figure 3-5 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Install a New Interposer PCA and Add the Configuration Module • #4 - GPIO cable • #5 - power input and fan sense cables • #6 - vertical-path-clear emitter cable IF INSTALLING A C5132J/K/L KIT OR C5133J/K/L KIT CONTINUE - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 35
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Replace 2.3 Gb Drives With 5.2 Gb Drives Figure 3-6 Replace 2.3 Gb Drives With 5.2 Gb Drives 1. Remove all drive cables from the interposer PCA for all installed drives (see Figure 3-6). • #1 - drive fan power cable • #2 - SCSI cable • #3 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 36
Figure 3-7 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Replace 2.3 Gb Drives With 5.2 Gb Drives Removing the Drive Cables 4. Disconnect the drive cables from the rear of the drive (see Figure 3-7). • #2 - drive interface cable • #3 - SCSI cable • #4 - drive power cable 5. Remove - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 37
Figure 3-8 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Replace 2.3 Gb Drives With 5.2 Gb Drives Removing the Drive From the Drive Enclosure 6. Mount a new drive into the drive enclosure. a. Place the new drive into the enclosure at the top position (see Figure 3-7). Secure with two - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 38
Figure 3-9 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Replace 2.3 Gb Drives With 5.2 Gb Drives Connecting Drive Cables to the Interposer PCA 7. Connect the drive cables to the interposer PCA for each drive (see Figure 3-9). • #1 - drive fan power cable • #2 - SCSI cable • #3 - - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 39
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Install the Replacement Interface PCA NOTE Figure 3-10 Install the Replacement Interface PCA Note the interface cable configuration and the selection on the interface select switch so the same configuration can be restored after replacing - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 40
Figure 3-11 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Install the Replacement Interface PCA 4. Remove the eight T-15 PCA screws and remove the PCA (see Figure 3-11). 5. Mount the replacement interface PCA. Removing the Interface PCA 3- 14 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 41
Figure 3-12 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Install the Replacement Interface PCA 6. Connect the power and SCSI cables to the interface PCA (see #1, #2, and #4 on Figure 3-12). 7. Remount the interface module on the side of the chassis with four T-20 screws (see Figure - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 42
CAUTION Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Add Cartridge Magazines (C5131J/K/L Kits Only) Add Cartridge Magazines (C5131J/K/L Kits Only) When adding magazines into the chassis, do not move the customer's disks from the their current locations. If the event that you must - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 43
Figure 3-13 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes Add Cartridge Magazines (C5131J/K/L Kits Only) Adding Cartridge Magazines 4. Go to "RFI Modifications (For Conversions)" on the next page. 3-17 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 44
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes RFI Modifications (For Conversions) Figure 3-14 RFI Modifications (For Conversions) Mounting RFI Clamps on the SCSI and GPIO Cables 1. Mount the RFI clamp on the SCSI and GPO cables on the left side of the interposer PCA. Adding an RFI - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 45
Figure 3-15 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes RFI Modifications (For Conversions) 2. Attach double-sided tape pads to the ends of the two thin RFI clamps. Adding RFI Clamps to the SCSI and GPIO Cables Down the Front Side IMPORTANT 3. Press the SCSI and GPIO cables - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 46
NOTE IMPORTANT Figure 3-16 Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes RFI Modifications (For Conversions) Adding an RFI Cabinet Strip You may apply the EMI gasket to the front panel either before or after you remount the front panel on the jukebox. 1. Remove the adhesive backing on - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 47
CAUTION Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes RFI Modifications (For Conversions) As you remount the right front panel in the next steps, be careful as you lower the control panel assembly through the hole in the top of the chassis. Make sure the display faces the mailslot end - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 48
Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes RFI Modifications (For Conversions) 3- 22 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 49
4 Downloading Firmware - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 50
Downloading Firmware Overview Overview This chapter provides the following: • Procedures for checking the revision level of the jukebox and drive firmware. • Procedures for connecting to the jukebox for downloading firmware. 4- 2 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 51
NOTE Downloading Firmware Checking and Downloading Firmware Checking and Downloading Firmware If upgrading a jukebox: 1. Go to "Check the Firmware Revision Level" to see if the jukebox controller and/or drives need the current revision of firmware. 2. Go to "Downloading Firmware" if necessary. If - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 52
density.) 5. Turn the jukebox on. Wait until the jukebox shows READY in the display. 6. Turn your PC tool on. 7. Follow your download utilities instructions to download the firmware needed (jukebox and/or drives). 8. Go to Chapter 5, "Verifying Proper Jukebox Operation, Labeling, and Cleanup." 4- 4 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 53
5 Verifying Jukebox Operation, Labeling, and Cleanup - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 54
. 2. Check for proper jukebox operation by running the "Wellnes Test." If a failure occurs, refer to Chapter 4, Troubleshooting" in the 160ex/320ex/400ex Optical Jukebox Service Manual (C1160-90030). 3. Enter any customer configurations that are different than defualt using the CONF * menu. 5- 2 - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 55
Verifying Jukebox Operation, Labeling, and Cleanup Restore Interface Selection and Cabling Restore Interface Selection and Cabling 1. Replace the SCSI cables on the interface PCA ports in the same configuration as they were before the upgrade/conversion. 2. Place the interface select switch to - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 56
Table 5-1 Verifying Jukebox Operation, Labeling, and Cleanup Restore Non-Default Configurations Restore Non-Default Configurations Default Configuration Settings Configuration Default Value RECOVERY DUAL PICKER STARWARS SCSI LOG SECURE SECURE MAIL POWER SECURE REP RECOVERED CONF 40 WRITE VERIFY - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 57
Figure 5-1 Verifying Jukebox Operation, Labeling, and Cleanup Updating the Product Nameplate and Product Upgrade Label Updating the Product Nameplate and Product Upgrade Label 1. Place the product upgrade label partially over the product label as shown in Figure 5-1. DO NOT COVER THE SERIAL NUMBER. - HP Surestore 80fx | 32/64/76 Slot, 5.2 Gbyte Drive Optical Jukebox Upgrade and C - Page 58
Figure 5-2 Verifying Jukebox Operation, Labeling, and Cleanup Updating the Product Nameplate and Product Upgrade Label 2. Place the new product nameplate on the top of the jukebox as shown in Figure 5-2. Position of the Model Nameplate Replace the Jukebox Access Panels 1. If this is a conversion,
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32/64/76-Slot, 5.2 Gbyte-Drive
Optical Jukebox
Upgrade and Conversion Instructions
Edition 1
Part No. C1160-90018
Printed in USA 3/98